Butt joint device for cable production
By designing a docking device for clamping and rotating components in cable production, and using a motor-driven bevel gear system to automatically rotate the cable, the problems of difficult observation of welding quality and manual rotation are solved, thereby improving welding efficiency and automation.
Patent Information
- Application Number
- CN202423002772.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-06
AI Technical Summary
In the current cable production process, welding quality is difficult to observe in a timely manner, and manual rotation of the cable is required during welding, resulting in low efficiency.
Design a docking device that includes a clamping component, a rotating component, and a welding component. The device uses a motor to drive a bevel gear system to rotate the cable and achieves butt welding without moving the welding head.
This technology enables the cable to rotate automatically during the welding process, improving welding quality and efficiency, reducing manual operation, and enhancing the level of production automation.
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Figure CN223670568U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a butt joint device, concretely is a butt joint device for cable production belongs to cable production technical field. BACKGROUND
[0002] In the production process of cable, need through butt joint to constitute a very long cable, when cable butt joint, adopt the mode of welding, make the conductor weld together, then carry out the cladding again, but the existing welding mode basically is around cable welding, this leads to the worker to need to rotate cable one side and carry out welding, this leads to the quality of welding to be not observed in time.
[0003] Chinese patent number CN217306920U provides a butt joint device for cable production, including butt joint table, the upper surface of butt joint table is fixedly connected with two slide rods, two slide rods are linear array arrangement, the upper surface of butt joint table is provided with a multi-station butt joint mechanism, the multi-station butt joint mechanism includes cable clamping base and cable clamping top, one side of cable clamping base is fixedly connected to the upper surface of butt joint table, the inside of cable clamping base and cable clamping top is provided with a plurality of clamping mechanisms. By starting the pneumatic cylinder, the output end of the pneumatic cylinder moves downward, thereby driving the cable clamping top to move downward on the outer surface of the two slide rods, thereby clamping the cable for processing, reducing the input of manual labor.
[0004] However, the above-mentioned case can clamp the cable, thereby reducing the input of manual labor, but when butt joint, the cable cannot be rotated, thereby being inconvenient for welding.
[0005] Therefore, the utility model is provided. UTILITY MODEL CONTENT
[0006] The utility model aims at providing a butt joint device for cable production to solve the above problems.
[0007] The utility model realizes the above-mentioned purpose through the following technical scheme:
[0008] A butt joint device for cable production, including clamping assembly, the top of clamping assembly is fixed with rotating assembly, the inside of clamping assembly is rotatably connected with welding assembly, the inside of rotating assembly is sleeved with cable assembly, the rotating assembly includes base frame, the base frame is fixed at the top of clamping assembly, the inside of base frame is fixed with motor, the output shaft end of motor is fixed with first bevel gear, one side of first bevel gear is engaged with second bevel gear, the inside of second bevel gear is fixed with rotating shaft, the rotating shaft is rotatably connected in the inside of base frame, one side of rotating shaft is fixed with drive roller, one side of rotating shaft is fixed with first gear, one side of first gear is engaged with second gear.
[0009] Further, the clamping assembly comprises a support table, and a support leg is fixed to the bottom of the support table.
[0010] Further, an electric telescopic rod is fixed inside the support table, and a lifting table is fixed to the end of the electric telescopic rod.
[0011] Further, a fixing frame is fixed to the bottom of the lifting table, and a rotating column is rotatably connected inside the fixing frame.
[0012] Further, the welding assembly comprises a sliding frame, the sliding frame is slidably connected inside the support table, a welding head is slidably connected inside the sliding frame, a rotating rod is rotatably connected inside the sliding frame, and the rotating rod is rotatably connected inside the support table.
[0013] Further, a cam is fixed to one end of the rotating rod, and a rotating handle is fixed to the other end of the rotating rod.
[0014] Further, the cable assembly comprises a sheath, and the sheath is sleeved inside the base frame.
[0015] Further, a conductor is fixed inside the sheath, and a cable body is arranged at the end of the conductor.
[0016] The technical effects and advantages of the utility model are as follows:
[0017] (1) The rotating assembly is arranged, the first bevel gear is driven to rotate by the motor, the second bevel gear can drive the rotating shaft to rotate, the gear and the driving roller are rotated, the remaining driving rollers can also be rotated through the connection of the second gear, the clamped cable can be rotated under the friction force, and the welding head can weld the rotating cable without moving.
[0018] (2) The welding assembly is arranged, the sliding frame can move in the support table through the rotating handle and the rotating rod, the welding head can be moved to the gap below the butt joint, the cam can be rotated through the rotating handle and the rotating rod, the welding head can be moved up and close to the cable, and welding can be started.
[0019] (3) The clamping assembly is arranged, the lifting table can be moved down through the contraction of the electric telescopic rod, the fixing frame and the base frame are closed, and the rotating column and the driving roller can clamp the cable. DRAWINGS
[0020] Figure 1 It is the whole structure schematic view of the utility model;
[0021] Figure 2 It is the appearance structure schematic view of the utility model;
[0022] Figure 3 It is the schematic view of the clamping assembly of the utility model;
[0023] Figure 4 It is the schematic view of the rotating assembly of the utility model;
[0024] Figure 5 It is the schematic view of the welding assembly of the utility model.
[0025] In the figure: 100, clamping assembly; 101, support table; 102, support leg; 103, electric telescopic rod; 104, lifting table; 105, fixed frame; 106, rotating column; 200, rotating assembly; 201, base frame; 202, motor; 203, first bevel gear; 204, second bevel gear; 205, rotating shaft; 206, drive roller; 207, first gear; 208, second gear; 300, welding assembly; 301, sliding frame; 302, welding head; 303, rotating rod; 304, cam; 305, handle; 400, cable assembly; 401, covering skin; 402, conductor; 403, cable body. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0027] Please refer to Figures 1-5 As shown in the figure, a butt joint device for cable production, including clamping assembly 100, clamping assembly 100 top is fixed with rotating assembly 200, clamping assembly 100 inside rotationally connected with welding assembly 300, rotating assembly 200 inside sleeve joint has cable assembly 400, rotating assembly 200 includes base frame 201, base frame 201 is fixed at clamping assembly 100 top, base frame 201 inside is fixed with motor 202, motor 202 output shaft end is fixed with first bevel gear 203, first bevel gear 203 one side is engaged with second bevel gear 204, second bevel gear 204 inside is fixed with rotating shaft 205, rotating shaft 205 plays a supporting role, rotating shaft 205 rotationally connected in base frame 201, rotating shaft 205 one side is fixed with drive roller 206, drive roller 206 has a part and protrudes from base frame 201, rotating shaft 205 one side is fixed with first gear 207, first gear 207 one side is engaged with second gear 208, second gear 208 plays a transition connection role, so that the remaining drive roller 206 can also rotate towards the same direction.
[0028] A preferred embodiment, such as Figure 3As shown, the clamping assembly 100 comprises a support table 101, the bottom of which is fixed with support legs 102, and the inside of which is fixed with an electric telescopic rod 103. The electric telescopic rod 103 can make the base frame 201 and the fixing frame 105 come together by contraction, so as to clamp the cable body 403. The end of the electric telescopic rod 103 is fixed with a lifting table 104, the bottom of which is fixed with a fixing frame 105. The inside of the fixing frame 105 is rotatably connected with a rotating column 106, a part of which is protruded from the fixing frame 105.
[0029] A preferred embodiment is shown in the drawings as follows: Figure 5 As shown, the welding assembly 300 comprises a sliding frame 301, which is slidingly connected in the inside of the support table 101. The inside of the sliding frame 301 is slidingly connected with a welding head 302, which is connected with a welding machine. The inside of the sliding frame 301 is rotatably connected with a rotating rod 303, which serves as a transition connection. The rotating rod 303 is rotatably connected in the inside of the support table 101. One end of the rotating rod 303 is fixed with a cam 304. When the cam 304 rotates, it can drive the welding head 302 to move upward or to descend under the action of gravity. The other end of the rotating rod 303 is fixed with a rotating handle 305, which facilitates the rotation of the rotating rod 303.
[0030] A preferred embodiment is shown in the drawings as follows: Figure 1 As shown, the cable assembly 400 comprises a covering skin 401, which is sleeved in the inside of the base frame 201. The covering skin 401 is made of insulating material. The covering skin 401 and the conductor 402 constitute a cable body 403. The inside of the covering skin 401 is fixed with the conductor 402. The end of the conductor 402 is provided with the cable body 403.
[0031] In use, the two cable bodies 403 are first placed on the drive rollers 206 of the base frame 201, with the conductors 402 of the two cable bodies 403 in contact. Then, the electric telescopic rod 103 is activated, causing the lifting platform 104 to move the fixed frame 105 downwards. This allows the rotating column 106 on the fixed frame 105 and the drive rollers 206 to clamp the cable bodies 403. Next, the rotating handle 305 is pushed, and through the connection of the rotating rod 303, the slide 301 moves the welding head 302 below the conductors 402. Finally, the rotating handle 305 is rotated, and through the rotating rod 303... The cam 304 causes the welding head 302 to move upward, thus bringing the welding head 302 into contact with the conductor 402. At this point, spot welding and the motor 202 can be started. The motor 202 drives the first bevel gear 203 to rotate, which in turn drives the second bevel gear 204 to rotate the rotating shaft 205, thereby enabling the drive roller 206 to rotate. At the same time, the meshing connection between the first gear 207 and the second gear 208 allows the drive roller 206 to also rotate, thus rotating the clamped cable body 403. This allows the welding head 302 to perform full-circle welding on the cable without moving.
[0032] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0033] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A docking device for cable production comprising a clamping assembly (100), characterized in that: The clamping assembly (100) top fixed with rotating assembly (200), the clamping assembly (100) inside rotating joint has welding assembly (300), the rotating assembly (200) inside sleeve joint has cable assembly (400), the rotating assembly (200) includes chassis (201), the chassis (201) is fixed at clamping assembly (100) top, the chassis (201) inside fixed motor (202), the motor (202) output shaft end fixed with first bevel gear (203), the first bevel gear (203) one side engagement has second bevel gear (204), the second bevel gear (204) inside fixed with rotating shaft (205), the rotating shaft (205) rotating joint is in the chassis (201) inside, the rotating shaft (205) one side fixed with drive roller (206), the rotating shaft (205) one side fixed with first gear (207), the first gear (207) one side engagement has second gear (208).
2. A docking device for cable production according to claim 1, characterized in that: The clamping assembly (100) includes support table (101), the support table (101) bottom fixed with support leg (102).
3. A docking device for cable production according to claim 2, characterized in that: The support table (101) inside fixed with electric telescopic rod (103), the electric telescopic rod (103) end fixed with lifting platform (104).
4. A docking device for cable production according to claim 3, characterized in that: The lifting platform (104) bottom fixed with fixed frame (105), the fixed frame (105) inside rotating joint has rotating column (106).
5. A docking device for cable production according to claim 2, characterized in that: The welding assembly (300) includes slide (301), the slide (301) slidingly connected in the support table (101) inside, the slide (301) inside slidingly connected with welding head (302), the slide (301) inside rotating joint has rotating rod (303), the rotating rod (303) rotating joint is in the support table (101) inside.
6. A docking device for cable production according to claim 5, characterized in that: The rotating rod (303) one end fixed with cam (304), the rotating rod (303) the other end fixed with handle (305).
7. A docking device for cable production as defined in claim 1, characterized in that: The cable assembly (400) includes covering skin (401), the covering skin (401) sleeve joint is in the chassis (201) inside.
8. A docking device for cable production according to claim 7, characterized in that: The covering skin (401) inside fixed with conductor (402), the conductor (402) end is provided with cable body (403).
Citation Information
Patent Citations
Butt joint device for cable production
CN217306920U