Full-automatic assembling device for air pump
By combining clamping, lifting, ejecting, transporting and flipping mechanisms, the problem of manual material removal in fully automated air pump assembly is solved, realizing automatic material discharge and organization, and improving processing efficiency.
Patent Information
- Application Number
- CN202520043780.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-01-08
AI Technical Summary
The existing fully automated air pump assembly equipment requires manual removal of materials one by one after installation, which poses operational risks and is not conducive to improving processing efficiency.
The design incorporates a clamping mechanism, a lifting mechanism, a top-loading mechanism, a transport mechanism, and a tilting mechanism. Through the coordinated operation of these mechanisms, the automatic discharge and organization of materials are achieved.
It enables automatic material discharge and organization during the fully automated assembly of air pumps, improving processing efficiency and reducing the risks associated with manual operation.
Smart Images

Figure CN223670597U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of air pump full automatic assembly, in particular to an air pump full automatic assembly device. BACKGROUND
[0002] Air pump, also known as air pump, is a device that removes air from a closed space or adds air to a closed space.
[0003] In the existing air pump full automatic assembly device, for example, the utility model patent no. 202311444441.6 discloses an air pump full automatic assembly device. The device simulates the installation and compression of the connecting rod assembly and U-shaped diaphragm of the pneumatic diaphragm pump through the film compression mechanism. After the U-shaped diaphragm is compressed by the film compression mechanism, the film compression mechanism can test the airtightness of the U-shaped diaphragm on both sides of the connecting rod assembly of the pneumatic diaphragm pump, and can also smooth the wrinkles during transportation and installation. The device can detect the airtightness of the diaphragm after installation, ensuring the installation quality of the U-shaped diaphragm.
[0004] However, during the air pump full automatic assembly process, the installed materials need to be manually taken out one by one, which not only has operational risks but also hinders the improvement of processing efficiency. UTILITY MODEL CONTENTS
[0005] To solve the above technical problems, the utility model provides an air pump full automatic assembly device by setting lifting mechanism and turnover mechanism, so that the material can be automatically discharged during the air pump full automatic assembly process, and the material can be regularized during the discharge process.
[0006] The utility model discloses an air pump full automatic assembly device, which comprises a clamping mechanism, a lifting mechanism, a material pushing mechanism, a conveying mechanism and a turnover mechanism. The lifting mechanism is installed on the upper end of the clamping mechanism, the material pushing mechanism is installed on the lifting mechanism, the conveying mechanism is installed on the front end of the clamping mechanism, and the turnover mechanism is installed on the conveying mechanism.
[0007] The clamping mechanism clamps, the lifting mechanism lifts, the material pushing mechanism limits and discharges, the conveying mechanism discharges, and the turnover mechanism rotates and regularizes the material. The material is clamped and installed by the clamping mechanism, supported by the lifting mechanism, lowered by the lowering of the lifting mechanism, turned and discharged by the material pushing mechanism, discharged by the opening of the conveying mechanism, and regularized and adjusted in posture by the self-rotation of the material by the turnover mechanism. Thus, the material can be automatically discharged during the air pump full automatic assembly process, and the material can be regularized during the discharge process.
[0008] Preferably, the clamping mechanism comprises a base plate, a bearing plate, two sets of first air cylinders and two sets of clamping plates, the bearing plate is installed on the upper end of the base plate, the two sets of first air cylinders are installed in the bearing plate, and each set of first air cylinders is provided with a set of clamping plates on the output end.
[0009] Preferably, the lifting mechanism comprises a cylinder frame, a second air cylinder, a support and a material cylinder, the cylinder frame is installed on the upper end of the base plate, the second air cylinder is installed in the cylinder frame, the support is installed on the output end of the second air cylinder, and the material cylinder is rotatably installed on the support; the support is driven to lift or lower by opening the second air cylinder, and the material cylinder is lifted or lowered by the support.
[0010] Preferably, the material lifting mechanism comprises a connecting rod and a push plate, the connecting rod is rotatably installed on the upper end of the cylinder frame and is rotatably connected with the material cylinder, and the push plate is rotatably installed on the material cylinder; the material cylinder is flipped by the connecting rod being pulled tight when the material cylinder rises, and the push plate is ejected by the connecting rod to discharge the material when the material cylinder is flipped.
[0011] Preferably, the conveying mechanism comprises a conveying frame, two sets of chain wheel shafts, two sets of chains and a motor, the conveying frame is installed on the front end of the base plate, the two sets of chain wheel shafts are rotatably installed on the conveying frame, the two sets of chains are wrappedly installed on the two sets of chain wheel shafts, and the motor is installed on the front end of the conveying frame and connected with one set of chain wheel shafts on the input end.
[0012] Preferably, the overturning mechanism comprises a tooth block, a plurality of rotating rollers and a plurality of gears, the tooth block is installed on the conveying frame, the plurality of rotating rollers are rotatably installed on the two sets of chains, each set of rotating rollers is provided with a set of gears, and each set of gears is meshed with the tooth block; the gears are meshed with the tooth block by the rotating rollers moving along with the chains to rotate, and the material is rotated by friction when the rotating rollers rotate to adjust the posture of the material.
[0013] Compared with the prior art, the beneficial effects of the utility model are that the material is clamped and installed by the clamping mechanism, the material is supported by the lifting mechanism, the material is lowered by lowering the lifting mechanism, the material is flipped and discharged by the material lifting mechanism, the material is discharged by opening the conveying mechanism, and the material is self-rotated by the overturning mechanism to adjust the posture of the material, so that the material can be automatically discharged in the automatic assembly process of the air pump, and the material can be regularized during the discharging process. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 is the axonometric structure schematic diagram of the utility model;
[0015] Figure 2 is the first orthographic cross section axonometric structure schematic diagram of the utility model;
[0016] Figure 3 is the second front view cross section axonometric structure schematic diagram of the utility model;
[0017] Figure 4 is the third front view cross section axonometric structure schematic diagram of the utility model;
[0018] Figure 5 is the left view cross section axonometric structure schematic diagram of the utility model;
[0019] In the drawing, mark: 1, clamping mechanism;11, bottom plate;12, bearing plate;13, cylinder one;14, clamping plate;2, lifting mechanism;21, cylinder frame;22, cylinder two;23, support;24, material cylinder;3, material pushing mechanism;31, connecting rod;32, push plate;4, transportation mechanism;41, transportation frame;42, chain wheel shaft;43, chain;44, motor;5, overturning mechanism;51, tooth block;52, rotating roller;53, gear. DETAILED DESCRIPTION
[0020] In order to facilitate understanding of the utility model, the utility model will be described more fully below with reference to the relevant drawings. The utility model can be realized in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
[0021] Embodiment 1
[0022] As Figures 1 to 5 shown, a kind of air pump full-automatic assembly device, including clamping mechanism 1, also including lifting mechanism 2, material pushing mechanism 3, transportation mechanism 4 and overturning mechanism 5, lifting mechanism 2 is installed on the upper end of clamping mechanism 1, material pushing mechanism 3 is installed on lifting mechanism 2, transportation mechanism 4 is installed on the front end of clamping mechanism 1, overturning mechanism 5 is installed on transportation mechanism 4;
[0023] The clamping mechanism 1 is clamped, lifting mechanism 2 is lifted, material pushing mechanism 3 is positioned and discharged, transportation mechanism 4 is discharged, and overturning mechanism 5 is rotated and regularized;
[0024] Clamping mechanism 1 includes bottom plate 11, bearing plate 12, two groups of cylinder one 13 and two groups of clamping plate 14, bearing plate 12 is installed on the upper end of bottom plate 11, two groups of cylinder one 13 are installed in bearing plate 12, and one group of clamping plate 14 is installed at the output end of each group of cylinder one 13;
[0025] Lifting mechanism 2 includes cylinder frame 21, cylinder two 22, support 23 and material cylinder 24, cylinder frame 21 is installed on the upper end of bottom plate 11, cylinder two 22 is installed in cylinder frame 21, support 23 is installed at the output end of cylinder two 22, and material cylinder 24 is rotatably installed on support 23;
[0026] The top mechanism 3 comprises a connecting rod 31 and a push plate 32, the connecting rod 31 is rotatably installed on the upper end of the cylinder frame 21, and the connecting rod 31 is rotatably connected with the cylinder 24, and the push plate 32 is rotatably installed on the cylinder 24;
[0027] The conveying mechanism 4 comprises a conveying frame 41, two groups of chain wheel shafts 42, two groups of chains 43 and a motor 44, the conveying frame 41 is installed on the front end of the bottom plate 11, the two groups of chain wheel shafts 42 are rotatably installed on the conveying frame 41, the two groups of chains 43 are coveringly installed on the two groups of chain wheel shafts 42, and the motor 44 is installed on the front end of the conveying frame 41, and the output end of the motor 44 is connected with the input end of one group of chain wheel shafts 42;
[0028] The overturning mechanism 5 comprises a tooth block 51, a plurality of rotating rollers 52 and a plurality of gears 53, the tooth block 51 is installed on the conveying frame 41, the plurality of rotating rollers 52 are rotatably installed on the two groups of chains 43, each group of rotating rollers 52 is provided with a group of gears 53, and each group of gears 53 is meshed with the tooth block 51;
[0029] By opening the air cylinder one 13 to drive the clamping plate 14 to clamp the material, by opening the air cylinder two 22 to drive the support 23 to rise, by the support 23 to lift the cylinder 24, at the same time, by the cylinder 24 rising while the connecting rod 31 is tensioned to the cylinder 24 to overturn the cylinder 24, the connecting rod 31 is ejected to the push plate 32 to discharge the material while the cylinder 24 overturns, by opening the motor 44 to drive the chain wheel shaft 42 to rotate, the chain wheel shaft 42 rotates while driving the chain 43 to rotate to transport the material, at the same time, by the chain 43 driving the rotating roller 52 to move to make the gear 53 mesh with the tooth block 51 to realize the rotation of the rotating roller 52, the material is rotated by friction while the rotating roller 52 rotates to adjust the material posture, so that the air pump can be automatically discharged during the automatic assembly process, and the material can be regularized during the discharging process.
[0030] As shown in Figures 1 to 5 The utility model discloses a kind of air pump full-automatic assembly devices, when working, by opening the air cylinder one 13 to drive the clamping plate 14 to clamp the material, by opening the air cylinder two 22 to drive the support 23 to rise, by the support 23 to lift the cylinder 24, at the same time, by the cylinder 24 rising while the connecting rod 31 is tensioned to the cylinder 24 to overturn the cylinder 24, the connecting rod 31 is ejected to the push plate 32 to discharge the material while the cylinder 24 overturns, by opening the motor 44 to drive the chain wheel shaft 42 to rotate, the chain wheel shaft 42 rotates while driving the chain 43 to rotate to transport the material, at the same time, by the chain 43 driving the rotating roller 52 to move to make the gear 53 mesh with the tooth block 51 to realize the rotation of the rotating roller 52, the material is rotated by friction while the rotating roller 52 rotates to adjust the material posture.
[0031] The air cylinder one 13, the air cylinder two 22 and the motor 44 are purchased on the market, and the technical personnel in the industry only needs to install and operate according to the attached instruction manual, and the technical personnel in the field does not need to pay the creative labor.
[0032] The main function realized by the utility model is that in the automatic assembly process of the air pump, the lifting mechanism and the turnover mechanism are arranged, so that the material can be automatically discharged in the automatic assembly process of the air pump, and the material can be regularized in the discharging process.
[0033] The above is only the preferred embodiment of the utility model, and it should be pointed out that for ordinary technical personnel in the technical field, without departing from the technical principle of the utility model, a number of improvements and modifications can be made, and these improvements and modifications should be regarded as the protection range of the utility model.
Claims
1. A fully automatic assembly device for air pumps, comprising a clamping mechanism (1); characterized by the fact that, It also includes lifting mechanism (2), material pushing mechanism (3), transportation mechanism (4) and turnover mechanism (5), lifting mechanism (2) is installed on the upper end of clamping mechanism (1), material pushing mechanism (3) is installed on lifting mechanism (2), transportation mechanism (4) is installed on the front end of clamping mechanism (1), and turnover mechanism (5) is installed on transportation mechanism (4); The clamping mechanism (1) clamps, the lifting mechanism (2) lifts, the material pushing mechanism (3) limits and discharges, the transportation mechanism (4) discharges, and the turnover mechanism (5) rotates and regulates the material.
2. The full-automatic assembling device for air pumps according to claim 1, characterized in that, The clamping mechanism (1) includes a bottom plate (11), a bearing plate (12), two groups of cylinder one (13) and two groups of clamping plates (14), the bearing plate (12) is installed on the upper end of the bottom plate (11), and the two groups of cylinder one (13) are installed in the bearing plate (12). Each group of cylinder one (13) output end is installed with a group of clamping plates (14).
3. The full-automatic assembling device for air pump as claimed in claim 2, characterized in that, The lifting mechanism (2) includes a cylinder frame (21), a cylinder two (22), a support (23) and a barrel (24), the cylinder frame (21) is installed on the upper end of the bottom plate (11), the cylinder two (22) is installed in the cylinder frame (21), the support (23) is installed on the output end of the cylinder two (22), and the barrel (24) is rotatably installed on the support (23).
4. The full-automatic assembling device for air pumps according to claim 3, characterized in that, The material pushing mechanism (3) includes a connecting rod (31) and a push plate (32), the connecting rod (31) is rotatably installed on the upper end of the cylinder frame (21), and the connecting rod (31) is rotatably connected with the barrel (24), and the push plate (32) is rotatably installed on the barrel (24).
5. The full-automatic assembling device for air pump as claimed in claim 2, characterized in that, The transportation mechanism (4) includes a transportation frame (41), two groups of chain wheel shafts (42), two groups of chains (43) and a motor (44), the transportation frame (41) is installed on the front end of the bottom plate (11), the two groups of chain wheel shafts (42) are rotatably installed on the transportation frame (41), the two groups of chains (43) are rotatably installed on the two groups of chain wheel shafts (42), and the motor (44) is installed on the front end of the transportation frame (41). The output end of the motor (44) is connected with the input end of a group of chain wheel shafts (42).
6. The full-automatic assembling device for air pumps according to claim 5, characterized in that, The turnover mechanism (5) includes a tooth block (51), a plurality of rotating rollers (52) and a plurality of gears (53), the tooth block (51) is installed on the transportation frame (41), the plurality of rotating rollers (52) are rotatably installed on the two groups of chains (43), each group of rotating rollers (52) is rotatably installed on the two groups of chains (43), each group of rotating rollers (52) is rotatably installed on the two groups of chains (43), each group of gears (53) is rotatably installed on each group of rotating rollers (52), and each group of gears (53) is rotatably installed on each group of rotating rollers (52).
Citation Information
Patent Citations
Full-automatic assembling device for air pump
CN117564687A