Floating blade grinding device

By utilizing the flexible floating design and integrated protective cover structure of the floating blade regrinder, the problem of low efficiency in cleaning shaft shoulder debris has been solved, achieving efficient and safe shaft shoulder cleaning, and improving welding quality and equipment lifespan.

CN223670820UActive Publication Date: 2025-12-16SUZHOU WANZHI NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202520050542.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-09
Publication Date
2025-12-16
Estimated Expiration
2035-01-09

AI Technical Summary

Technical Problem

In existing technologies, during friction stir welding, the waste chips accumulated on the shaft shoulder are difficult to clean efficiently, affecting the welding effect and equipment life. Furthermore, manual cleaning is inefficient and ineffective.

Method used

A floating blade grinder is designed, which combines an elastic floating blade and a drive source. Through a movable support plate and a rotating blade, it can achieve elastic grinding of the shaft shoulder. Combined with a protective cover and a waste collection structure, it can improve cleaning efficiency and safety.

Benefits of technology

It achieves uniform and effective cleaning of the shaft shoulder, avoids rigid contact damage between the blade and the waste, improves grinding efficiency and equipment safety, reduces the burden of manual cleaning, and ensures welding quality and equipment durability.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223670820U_ABST
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Abstract

The utility model discloses a floating blade coping device, which relates to the technical field of welding tool cleaning and comprises a frame, a bearing plate arranged on the frame and a blade rotationally arranged on the bearing plate, a driving source used for driving the blade to rotate is arranged on the bearing plate, and the bearing plate can move on the frame along the vertical direction. And an elastic piece fixedly connected with the bearing plate is arranged on the frame, so that when the blade rotates to act on the shaft shoulder, the blade can do back-and-forth vertical movement along with the bearing plate, and elastic grinding of the shaft shoulder is achieved. According to the utility model, the movable bearing plate and the rotatable blade are arranged, and the elastic grinding of the blade when acting on the shaft shoulder is realized through the elastic piece, so that the grinding uniformity is ensured, the adaptability is enhanced, the grinding requirements of shaft shoulders with different shapes and sizes are met, and the grinding efficiency is improved. And the elastic floating of the blade also avoids the damage caused by the rigid contact between the blade and the scraps on the shaft shoulder.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a welding tool cleaning technical field, concretely relates to a floating blade grinder. BACKGROUND

[0002] At present, automatic welding technology combining friction stir welding with mechanical arm has been widely used, the mechanical arm can drive the welding head composed of spindle and stirring needle to move to carry out welding work, a large amount of waste chips will be discharged and adhered to the shaft shoulder at the spindle and stirring needle during the welding process, after several times of welding, a large amount of waste chips will be attached to the shaft shoulder, if the waste chips on the shaft shoulder are not cleaned, the welding effect of the product and the service life of the shaft shoulder will be affected. Generally, after several times of welding, the mechanical arm drives the welding head to move to the specified position (or the welding head is disassembled), then the staff directly uses the cleaning tool (milling cutter or blade) to clean the shaft shoulder at the welding head, based on the cleaning method of manual operation, the efficiency is low, there are more waste chips remaining on the shaft shoulder after cleaning, the cleaning effect is poor, and the use is inconvenient.

[0003] Therefore, we provide a floating blade grinder to solve the above problems. CONTENT OF THE UTILITY MODEL

[0004] The utility model discloses a kind of floating blade grinders, to solve the problems in prior art, and the grinder is processed to shaft shoulder by the setting of blade and driving source, and blade is set to elastic floating type, avoid the rigid resistance of blade and waste chip on shaft shoulder and cause damage.

[0005] To solve the above problems, the utility model provides the following technical scheme:

[0006] A kind of floating blade grinder, including frame, bearing plate on frame and rotary bearing plate on bearing plate, and bearing plate is provided with driving source for driving blade rotation, the bearing plate is vertically movable on frame, and frame is provided with elastic member fixedly connected with bearing plate, so that blade can make reciprocating vertical motion with bearing plate when blade rotates and acts on shaft shoulder, realize the elastic grinding of shaft shoulder.

[0007] As a further scheme of the utility model: the bearing is fixedly provided on the bearing plate, the execution end of the driving source is fixedly connected with the inner ring bottom end of the bearing, the inner ring top end of the bearing is fixedly provided with a base, the base is fixedly provided with a tool holder, and the blade is detachably mounted on the tool holder.

[0008] As a further scheme of the utility model: the tool holder is provided as two groups, and the two groups of tool holders are oppositely arranged, so that a grinding area is formed between the two groups of blades on the tool holder for inserting the shaft shoulder.

[0009] As a further scheme of the utility model: the connecting rod is fixedly arranged on the frame along the vertical direction.

[0010] As a further scheme of the utility model: the elastic member is a return spring, the return spring is sleeved on the connecting rod, and two ends of the return spring are fixedly connected with the bearing plate and the frame respectively.

[0011] As a further scheme of the utility model: the driving source is a pneumatic motor.

[0012] As a further scheme of the utility model: the grinder further comprises a protective cover arranged on the bearing plate and used for covering the grinding area, and a discharge gap is formed in one side of the protective cover.

[0013] As a further scheme of the utility model: the grinder further comprises a waste box arranged on the side of the frame, and a guide part is arranged above the opening of the waste box and extends from the discharge gap.

[0014] As a further scheme of the utility model: the grinder further comprises a splash-proof cover arranged on the top of the frame and used for covering the bearing plate and the protective cover, and a through hole is formed in the top of the splash-proof cover and used for penetrating the shaft shoulder.

[0015] As a further scheme of the utility model: the grinder further comprises a side cover arranged on the side of the frame and used for covering the connecting rod and the elastic member.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] 1. The application is provided with the movable bearing plate and the rotatable blade, and the elastic member is used to realize the elastic grinding of the blade when the blade acts on the shaft shoulder, so that the uniformity of grinding is ensured, the adaptability is enhanced, the shaft shoulder grinding requirements of different shapes and sizes are met, and the elastic floating of the blade avoids the rigid collision with the debris on the shaft shoulder and causes damage;

[0018] 2. The combination of the bearing fixedly arranged on the bearing plate, the base and the blade seat realizes the stability and flexibility of the blade mounting structure, facilitates the disassembly and replacement of the blade, and improves the grinding efficiency and operation convenience;

[0019] 3. Two groups of oppositely arranged blade seats are arranged, and the grinding area is formed between the two groups of blades. The opposite layout can effectively improve the grinding efficiency and precision, and ensure the consistency and uniformity of the shaft shoulder grinding;

[0020] 4. The use of a return spring as the elastic member has the advantages of simple structure, low cost, and the ability to provide stable elastic force, ensuring the elastic contact of the blade during the sharpening process, and improving the sharpening quality and equipment durability;

[0021] 5. The design of the protective cover effectively prevents the scattering of debris generated during the sharpening process, protecting the safety of the operator, and the arrangement of the discharge gap facilitates the collection and discharge of debris, maintaining the cleanliness of the working environment;

[0022] 6. The addition of the waste tank and the guide part further optimizes the management of debris, ensuring that the waste generated during the sharpening process can be collected in an orderly and efficient manner, reducing the burden of manual cleaning and improving the overall work efficiency;

[0023] 7. The introduction of the anti-splashing cover provides an additional safety barrier, effectively preventing sparks and debris from splashing during the sharpening process, while the through-hole design ensures smooth passage of the shaft shoulder, enhancing the safety and practicality of the equipment;

[0024] 8. The arrangement of the side cover not only protects the connecting rod and the elastic member from external interference, but also enhances the aesthetic and cleanliness of the overall equipment, while also helping to reduce noise and vibration, creating a more comfortable working environment for the operator. BRIEF DESCRIPTION OF DRAWINGS

[0025] The utility model will be further described below in combination with the drawings.

[0026] Figure 1 is the three-dimensional structure of the utility model Figure 1 ;

[0027] Figure 2 is Figure 1 a top view structure schematic diagram in the state;

[0028] Figure 3 is the three-dimensional structure of the utility model Figure 2 ;

[0029] Figure 4 is the three-dimensional structure of the utility model Figure 3 .

[0030] In the figure: 1, frame; 2, bearing plate; 3, blade; 4, driving source; 5, elastic member; 6, bearing; 7, base; 8, tool holder; 9, connecting rod; 10, protective cover; 11, waste tank; 12, guide part; 13, anti-splashing cover; 14, side cover; 15, through-hole; a, shaft shoulder. DETAILED DESCRIPTION

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0032] like Figures 1-2 As shown, a floating blade sharpener includes a frame 1. Connecting rods 9 are fixedly arranged on the frame 1 along the vertical direction. Preferably, there are four connecting rods 9 evenly distributed at the four corners of the frame 1. A bearing plate 2 is movably arranged on the connecting rods 9, so that the bearing plate 2 can slide on the four connecting rods 9. An elastic element 5 is also arranged between the frame 1 and the bearing plate 2. At the same time, a bearing 6 is arranged on the bearing plate 2. Specifically, the outer ring of the bearing 6 is fixedly arranged on the frame 1, and a base 7 is fixedly arranged on the inner ring of the bearing 6. A blade holder 8 is fixedly arranged on the base 7, and a blade 3 is arranged on the blade holder 8. A drive source 4 (pneumatic motor, etc.) is also arranged on the frame 1. The actuator of the drive source 4 is fixedly connected to the inner ring of the bearing 6. When the drive source 4 is working, its actuator can drive the inner ring of the bearing 6 to rotate, thereby realizing the rotation of the blade holder 8 and the blade 3.

[0033] When cleaning the shoulder a at the welding head is required, the robotic arm moves the welding head to the rotational working area of ​​the blade 3. Then, the drive source 4 is activated, allowing the blade 3 to rotate and grind the debris on the shoulder a. Since the debris on the shoulder a may be unevenly distributed and of different sizes, when the blade 3 rotates and comes into contact with debris of different sizes, the support plate 2 is movably mounted on the frame 1. When the blade 3 encounters larger and more adhesive debris, it can move vertically with the support plate 2, avoiding direct hard contact between the blade 3 and the debris, which could cause damage. At the same time, during this grinding process, the elastic element 5 acts on the support plate 2, ensuring that the blade 3 remains in contact with the shoulder a during vertical movement. This action achieves a floating effect for the blade 3, improving the grinding and cleaning effect on the shoulder a. It should be noted that the attached figure only shows a schematic diagram when the shoulder a is placed in the corresponding position of the blade 3, and does not show the robotic arm and other parts of the spindle.

[0034] In order to better perform the grinding treatment on the shaft shoulder a, the tool holder 8 is arranged in two groups, and the two groups of tool holder 8 are oppositely arranged, so that the two groups of blades 3 thereon form a grinding area for the shaft shoulder a to be inserted, when the mechanical arm drives the shaft shoulder a to move to the rotating working area of the blade 3, the shaft shoulder a is located in the grinding area, and in the subsequent work, the two groups of blades 3 can sequentially perform the grinding treatment on the same position of the shaft shoulder a, and the grinding effect is further improved.

[0035] For the arrangement of the elastic member 5, the elastic member 5 can be arranged as a conventional technical means in the prior art, and the elastic member 5 is preferably arranged as a return spring, and the return spring is sleeved on the connecting rod 9, and the two ends of the return spring are fixedly connected with the bearing plate 2 and the frame 1.

[0036] As shown in Figure 3 , in order to collect and temporarily store the waste generated in the grinding work, the grinder in the application further comprises a protective cover 10 arranged on the bearing plate 2 and used for covering the grinding area, and one side of the protective cover 10 is provided with a discharge gap. Figure 3 From the view, the discharge gap is arranged on the left side, and when the blade 3 rotates to grind the shaft shoulder a, the generated waste can be covered in the protective cover 10, and is discharged through the discharge gap, avoiding the waste scattered on the bearing plate 2. Further, in order to collect the waste discharged from the discharge gap, a group of waste boxes 11 can be arranged on the side of the frame 1. In order to better guide the waste through the discharge gap, a guide portion 12 extending from the discharge gap and located above the opening of the waste box 11 can be arranged.

[0037] As shown in Figure 4 , the grinder in the application further comprises a splash-proof cover 13 arranged on the top of the frame 1 and used for covering the bearing plate 2 and the protective cover 10, and the splash-proof cover 13 is provided with a through hole 15 on the top for the shaft shoulder a to pass through. At the same time, the grinder in the application further comprises a side cover 14 arranged on the side of the frame 1 and used for covering the connecting rod 9 and the elastic member 5.

[0038] The above describes one embodiment of the application in detail, but the content described is only a preferred embodiment of the application, and cannot be considered as limiting the scope of the application. Any equivalent changes and improvements made within the scope of the application should still belong to the patent coverage of the application.

Claims

1. A floating blade sharpener characterized by, The utility model provides a kind of elastic grinding device, including frame (1), the bearing plate (2) for being arranged on frame (1) and the blade (3) of rotation being arranged on bearing plate (2), and bearing plate (2) is provided with the driving source (4) for driving blade (3) rotation, the bearing plate (2) is vertically movable on frame (1), and frame (1) is provided with the elastic member (5) being fixedly connected with bearing plate (2), so that blade (3) can be reciprocating vertically moved with bearing plate (2) when blade (3) is rotated and acts on shaft shoulder (a), realize the elastic grinding of shaft shoulder (a).

2. A floating blade sharpener according to claim 1, wherein, The bearing (6) is fixedly arranged on the bearing plate (2), the inner ring bottom end of the driving source (4) is fixedly connected with the bearing (6), the inner ring top end of the bearing (6) is fixedly provided with the base (7), the base (7) is fixedly provided with the tool seat (8), and the blade (3) is detachably mounted on the tool seat (8).

3. A floating blade sharpener according to claim 2, wherein, The tool seat (8) is arranged in two groups, and the two groups of tool seats (8) are oppositely arranged, so that the two groups of blades (3) thereon form a grinding area for inserting the shaft shoulder (a).

4. A floating blade sharpener according to any one of claims 1-3, characterized in that The connecting rod (9) is fixedly arranged on the frame (1) along the vertical direction.

5. A floating blade sharpener according to claim 4 wherein, The elastic member (5) is a return spring, the return spring is sleeved on the connecting rod (9), and the two ends of the return spring are fixedly connected with the bearing plate (2) and the frame (1) respectively.

6. A floating blade sharpener according to any one of claims 1-3, characterized in that The driving source (4) is a pneumatic motor.

7. A floating blade sharpener according to claim 3 wherein, The grinder also includes a protective cover (10) arranged on the bearing plate (2) and used for covering the grinding area, and a material discharge gap is formed on one side of the protective cover (10).

8. A floating blade sharpener according to claim 7, wherein, The grinder also includes a waste tank (11) arranged on the side of the frame (1), and a guide portion (12) is arranged above the opening of the waste tank (11) and extends from the material discharge gap.

9. A floating blade sharpener according to claim 7 wherein, The grinder also includes a splash-proof cover (13) arranged on the top of the frame (1) and used for covering the bearing plate (2) and the protective cover (10), and a through hole (15) is formed in the top of the splash-proof cover (13) and used for penetrating the shaft shoulder (a).

10. A floating blade sharpener according to claim 4 wherein, The grinder also includes a side cover (14) arranged on the side of the frame (1) and used for covering the connecting rod (9) and the elastic member (5).