Insulation board forming and cutting device

Abstract

The utility model relates to the technical field of insulation board cutting equipment, in particular to an insulation board forming and cutting device. The scrap catching effect can be further improved, meanwhile, a cutting disc is effectively cooled, the abrasion rate of the cutting disc is reduced, and the heat preservation plate is prevented from being damaged by high temperature; comprising a machine frame, a sliding base installed on the machine frame in a sliding mode, a transverse movement driver providing power for sliding of the sliding base, a lifting base sliding on the sliding base up and down, a first lifting driver providing power for lifting of the lifting base, a hollow shaft installed on the lifting base in a rotating mode and a suction fan. The cutting disc is fixedly mounted on the hollow shaft; the driving motor is used for providing power for the rotation of the cutting disc; a cavity is formed in the cutting disc, a plurality of penetrating notches evenly distributed in the circumferential direction are formed in the cutting disc, feeding ports communicated with the cavity are formed in the penetrating notches, the hollow shaft is communicated with the interior of the cavity, the input end of the suction fan is rotationally and hermetically connected with the end of the hollow shaft, and a penetrating seam allowing the cutting disc to pass through is formed in the rack.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of thermal insulation board cutting equipment, especially relates to a thermal insulation board forming cutting device. BACKGROUND

[0002] The thermal insulation board is a hard foam plastic board formed by adding other raw and auxiliary materials and polycontents to polystyrene resin as raw material, mixing and injecting catalyst, and then extruding and pressing, which has moisture-proof and waterproof performance, can reduce the thickness of building envelope structure, and thus increase indoor usable area.

[0003] The utility model discloses a kind of thermal insulation board cutting machines, including cutting disc, feed mechanism and dust removal mechanism, cutting disc is located above feed mechanism, dust removal mechanism includes discharge positive pole, electrostatic adsorption plate and fan, electrostatic adsorption plate has the opening of insertion cutting disc, electrostatic adsorption plate is located below the transmission shaft of cutting disc, fan is located in the side of electrostatic adsorption plate, can solve the problem of floating debris generated by thermal insulation board cutting machine.

[0004] However, the present inventors found the following defects when implementing the device: the debris generated in the cutting process is mostly attached to the cutting disc and the inner wall of the cutting seam of the thermal insulation board, and the centrifugal force generated by the high-speed rotation of the cutting disc can throw this part of debris at high speed, and the effect of capturing this part of debris by electrostatic adsorption is poor; and the surface temperature is high due to friction after long-time work of the cutting disc, which not only accelerates the wear of the cutting disc, but also causes high-temperature damage to the cutting part of the thermal insulation board. UTILITY MODEL CONTENTS

[0005] (I) technical problem solved

[0006] In view of the deficiencies of the prior art, the utility model provides a thermal insulation board forming cutting device that further improves the debris capture effect, effectively cools the cutting disc, reduces the wear rate of the cutting disc and avoids high-temperature damage to the thermal insulation board.

[0007] (II) technical scheme

[0008] In order to achieve the above object, the utility model provides the following technical scheme: a heat preservation board forming cutting device, including frame, sliding seat of sliding installation on frame, horizontal moving driver of sliding power supply for sliding seat, lifting seat of up and down sliding on sliding seat, first lifting driver of lifting power supply for lifting seat of lifting, hollow shaft of rotation installation on lifting seat, air suction machine, fixed installation on hollow shaft cutting disc and driving motor of rotation power supply for cutting disc; The inside of cutting disc is equipped with cavity, a plurality of circumferential uniformly distributed through slots are equipped on cutting disc, the through slot is equipped with the feed port communicated with the cavity, the hollow shaft is communicated with the inside of cavity, the input end of air suction machine is rotatably connected with the end of hollow shaft, the frame is equipped with the through seam that cutting disc passes through. Further, the horizontal moving driver includes two drive shafts rotatably mounted on the frame, a belt sleeved between the two drive shafts, an electric motor fixedly mounted on the frame and providing rotation power for one of the drive shafts, and the belt is fixedly connected with the sliding seat. The horizontal moving driver can also use a mechanical sliding platform, a driving cylinder or other equivalent components with the effect of driving the sliding seat to move horizontally. The first lifting driver is preferably a driving cylinder, and the first lifting driver can also use other equivalent components with the effect of driving the lifting seat to move up and down. The hollow shaft is rotatably connected with the input end of the air suction machine through a rotary seal, and the rotary seal can be a mechanical shaft seal.

[0009] Preferably, the lifting seat is provided with a material collecting groove located below the cutting disc.

[0010] Preferably, the sliding seat is provided with a chip collecting box, the discharge end of the material collecting groove extends into the chip collecting box, and the discharge end of the air suction machine extends into the chip collecting box. Further, the discharge end of the material collecting groove is slidably installed at the chip collecting box, the discharge end of the air suction machine is slidably installed at the chip collecting box, water is contained in the chip collecting box, and the bottom of the discharge end of the material collecting groove and the discharge end of the air suction machine is lower than the water level in the chip collecting box.

[0011] Preferably, the frame is provided with two lifting cylinders, and the output ends of the two lifting cylinders are provided with a pressing support parallel to the through seam.

[0012] Preferably, the frame is provided with two symmetrically arranged lifting code material mechanisms, the lifting code material mechanism includes a support column fixedly installed on the frame, a second lifting driver installed on the support column, and a clamping cylinder installed on the second lifting driver. Further, the second lifting driver is preferably a sliding column slidably installed on the support column and an electric motor fixedly installed on the support column, a rack is fixedly installed on the sliding column, and a gear engaged with the rack is installed on the output end of the electric motor. The second lifting driver can also use a driving cylinder or other drivers with the effect of driving the clamping cylinder to move up and down.

[0013] Preferably, the rack is provided with a position-limiting baffle and two pairs of symmetrical position-limiting guide supports; further, the position-limiting guide supports are provided with openings allowing the clamping cylinder to pass through.

[0014] Preferably, the position-limiting baffle and the rack are both provided with two open grooves.

[0015] (Three) beneficial effects

[0016] Compared with the prior art, the utility model provides a kind of insulation board forming cutting device, with following beneficial effects: the insulation board to be cut is placed at the top end surface of rack, driving motor drives cutting disc to rotate, first lifting actuator drives lifting seat to go up, cutting disc is inserted into cutting seam, transverse drive brings slide seat and moves laterally, cutting disc moves laterally along through seam, insulation board is gradually cut, and the debris generated in cutting process enters into through slot, suction fan starts, negative pressure is generated in cavity, debris enters into cavity through feed port, and debris in cavity is separated by suction fan inside hollow shaft, most of the debris adhered to cutting disc and insulation board cutting seam inner wall is sucked into cavity, effectively reduce the debris that is thrown by cutting disc at high speed, further improve the debris capture effect, and air enters into cavity through feed port, so that air in cavity is in flow state, and air absorbs heat at cutting disc during flow process, effectively cools cutting disc;Avoid cutting disc in high temperature state, reduce the wear rate of cutting disc, avoid insulation board being damaged by high temperature. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the three-dimensional structure schematic diagram of the utility model;

[0018] Figure 2 It is the front plane structure schematic diagram of the utility model;

[0019] Figure 3 It is the right plane structure schematic diagram of the utility model;

[0020] Figure 4 It is the Figure 2 sectional structure schematic diagram of the utility model in A-A place;

[0021] Figure 5 It is the Figure 1 local enlarged structure schematic diagram of the utility model in B place;

[0022] Figure 6 It is the Figure 2 local enlarged structure schematic diagram of the utility model in C place;

[0023] Figure 7 It is the Figure 3 local enlarged structure schematic diagram of the utility model in D place;

[0024] Figure 8 is the cutting disc of the utility model Figure 4 is the local enlarged structure diagram of E in the middle;

[0025] Figure 9 is the cutting disc three-dimensional structure diagram of the utility model;

[0026] Marked in the drawing: 1, rack; 2, sliding seat; 3, horizontal moving driver; 4, lifting seat; 5, first lifting driver; 6, hollow shaft; 7, cutting disc; 8, driving motor; 9, air suction fan; 10, cavity; 11, through slot; 12, feeding port; 13, through slit; 14, material collecting groove; 15, scrap collecting box; 16, lifting cylinder; 17, pressing support; 18, support column; 19, second lifting driver; 20, clamping cylinder; 21, limiting guide support; 22, open slot; 23, in-position baffle. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0028] Embodiment 1

[0029] Please refer to Figures 1-4The utility model discloses a thermal insulation board forming cutting device, including frame 1, the slide seat 2 of sliding installation on frame 1, the transverse drive 3 of power supply for the sliding of slide seat 2, the lifting seat 4 of sliding up and down on slide seat 2, the first lifting drive 5 of power supply for the lifting of lifting seat 4, the hollow shaft 6 of rotation installation on lifting seat 4, the suction fan 9, the cutting disc 7 of fixed installation on hollow shaft 6 and the drive motor 8 of power supply for the rotation of cutting disc 7, the cavity 10 of being equipped with in cutting disc 7, be equipped with a plurality of circumferential distribution's through slot 11 on cutting disc 7, be equipped with the feed port 12 of communication with cavity 10 on through slot 11, hollow shaft 6 with the inside communication of cavity 10, the input end of suction fan 9 and hollow shaft 6 end portion rotation seal connection, be equipped with the through seam 13 of allowing cutting disc 7 to pass through on frame 1. Further, the transverse drive 3 includes two drive shafts rotatably mounted on the frame 1, a belt sleeved between the two drive shafts, a motor fixedly mounted on the frame 1 and providing power for rotation of one of the drive shafts, and the belt is fixedly connected with the slide seat 2. The transverse drive 3 can also use a mechanical sliding platform, a driving cylinder or other equivalent components with the effect of driving the slide seat 2 to move transversely. The first lifting drive 5 is preferably a driving cylinder, and the first lifting drive 5 can also use other equivalent components with the effect of driving the lifting seat 4 to move up and down. The hollow shaft 6 is rotationally and sealingly connected with the input end of the suction fan 9 through a rotary seal, and the rotary seal can be a mechanical shaft seal.

[0030] For details, please refer to Figure 7 Or Figure 8 The lifting seat 4 is provided with a material collecting groove 14 located below the cutting disc 7.

[0031] For details, please refer to Figure 8 The slide seat 2 is provided with a scrap collecting box 15, and the discharge end of the material collecting groove 14 extends into the scrap collecting box 15. The discharge end of the suction fan 9 extends into the scrap collecting box 15. Further, the discharge end of the material collecting groove 14 is slidably installed at the scrap collecting box 15, and the discharge end of the suction fan 9 is also slidably installed at the scrap collecting box 15. The scrap collecting box 15 contains water, and the discharge end of the material collecting groove 14 and the discharge end of the suction fan 9 are lower than the water in the scrap collecting box 15.

[0032] The material collecting groove 14 can collect the debris falling during the cutting process. The debris collected by the material collecting groove 14 and the debris discharged from the discharge end of the suction fan 9 enter the scrap collecting box 15, so as to reduce the accumulation of debris below the frame 1. The water in the scrap collecting box 15 can prevent the debris from flying again. The scrap collecting box 15 can collect the debris for subsequent concentrated treatment.

[0033] Embodiment 2

[0034] The thermal insulation board forming cutting device provided in embodiment 1 is further optimized. For details, please refer toFigure 1 and Figure 5 Two lifting cylinders 16 are installed on the rack 1, and the output ends of the two lifting cylinders 16 are installed with pressing supports 17 which are parallel to the through slot 13.

[0035] Specifically, please refer to Figure 1 and Figure 5 Two symmetrical lifting code material mechanisms are installed on the rack 1, and the lifting code material mechanism comprises a support column 18 fixedly installed on the rack 1, a second lifting driver 19 installed on the support column 18, and a clamping cylinder 20 installed on the second lifting driver 19; further, the second lifting driver 19 is preferably a sliding column slidingly installed on the support column 18 and an electric motor fixedly installed on the support column 18, a rack is fixedly installed on the sliding column, and the output end of the electric motor is installed with a gear wheel meshing with the rack, the electric motor drives the gear wheel to rotate, and the up and down driving of the sliding column is realized; the second lifting driver 19 can also adopt a driving cylinder or other driver which can drive the clamping cylinder 20 to move up and down.

[0036] Specifically, please refer to Figure 2 A position-limiting baffle 23 and two symmetrical limiting guide supports 21 are arranged on the rack 1; further, the limiting guide support 21 is provided with an opening allowing the clamping cylinder 20 to pass through.

[0037] Specifically, please refer to Figure 3 The position-limiting baffle 23 and the rack 1 are both provided with two open grooves 22.

[0038] The thermal insulation board forming and cutting device provided in the embodiment can limit the thermal insulation board placed on the upper part of the rack 1 to ensure the cutting precision of the thermal insulation board, when the thermal insulation board is cut, the output end of the lifting cylinder 16 is shortened, the pressing support 17 covers the thermal insulation board on the rack 1, the thermal insulation board is prevented from moving by itself during the cutting process, and the cutting precision of the thermal insulation board is further improved; the cut thermal insulation board is located between the two lifting code material mechanisms, the clamping cylinder 20 is started and clamps and fixes the cut thermal insulation board, the second lifting driver 19 drives the clamping cylinder 20 to move upwards, the lifting height of the cut thermal insulation board is the same as the thickness of the thermal insulation board, the next thermal insulation board to be cut is inserted below the cut thermal insulation board, so that the cut thermal insulation boards can be stacked one by one, the stacked thermal insulation boards can form a covering and limiting effect on the thermal insulation board below to be cut, and the cutting size precision of the thermal insulation board is further ensured; and the open groove 22 can allow the prongs on the external forklift to pass through, so as to facilitate the subsequent centralized unloading of the stacked cut and formed thermal insulation boards.

[0039] In use, the heat preservation plate is placed on the frame 1, the end of the heat preservation plate is in contact with the position baffle 23, the two sides of the heat preservation plate are in contact with the limiting guide support 21, the two lifting driving cylinders are started, the pressing support 17 is pressed on the heat preservation plate, the cutting disc 7 is driven to rotate by the driving motor 8, the lifting seat 4 is driven to move up by the first lifting driver 5, the cutting disc 7 is inserted into the cutting slot, the sliding seat 2 is driven to move horizontally by the horizontal moving driver 3, the cutting disc 7 moves horizontally along the through slot 13, the heat preservation plate is gradually cut, the debris generated in the cutting process enters the through slot 11, the air suction fan 9 is started, the negative pressure is generated in the cavity 10, the debris enters the cavity 10 through the feeding port 12, the debris in the cavity 10 is sucked away by the air suction fan 9 through the hollow shaft 6 inside, most of the debris adhered to the cutting disc 7 and the inner wall of the cutting slot of the heat preservation plate is sucked into the cavity 10, and the debris collected in the collecting groove 14 and the debris sucked by the suction fan enters the debris collecting box 15.

[0040] It should be noted that the "one embodiment", "an embodiment", "exemplary embodiment", "some embodiments", and the like in the specification means that the described embodiment can include a particular feature, structure, or characteristic, but every embodiment can not necessarily include the particular feature, structure, or characteristic. In addition, such phrases are not necessarily referring to the same embodiment. In addition, when describing a particular feature, structure, or characteristic in connection with an embodiment, the realization of such feature, structure, or characteristic in connection with other embodiments explicitly or implicitly described is within the knowledge of those skilled in the art.

[0041] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, and not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A thermal insulation board forming and cutting device, characterized in that; Includes a frame (1), a slide (2) slidably mounted on the frame (1), a transverse drive (3) that provides power for the sliding of the slide (2), a lifting seat (4) that slides up and down on the slide (2), a first lifting drive (5) that provides power for the lifting of the lifting seat (4), a hollow shaft (6) rotatably mounted on the lifting seat (4), a suction fan (9), a cutting disc (7) fixedly mounted on the hollow shaft (6), and a drive motor that provides power for the rotation of the cutting disc (7). 8); The cutting disc (7) has a cavity (10) inside, and the cutting disc (7) has a plurality of circumferentially distributed through slots (11). The through slots (11) have a feed port (12) that communicates with the cavity (10). The hollow shaft (6) communicates with the cavity (10). The input end of the suction fan (9) is rotatably sealed to the end of the hollow shaft (6). The frame (1) has a through slot (13) that allows the cutting disc (7) to pass through.

2. The insulation board forming and cutting device according to claim 1, characterized in that, The lifting seat (4) is equipped with a material collection trough (14) located below the cutting disc (7).

3. The insulation board forming and cutting device according to claim 2, characterized in that, A chip collection box (15) is installed on the slide (2), the discharge end of the material collection trough (14) extends into the chip collection box (15), and the discharge end of the suction fan (9) extends into the chip collection box (15).

4. The insulation board forming and cutting device according to claim 1, characterized in that, Two lifting cylinders (16) are installed on the frame (1), and pressure supports (17) are installed at the output ends of the two lifting cylinders (16). The pressure supports (17) are parallel to the through seam (13).

5. The insulation board forming and cutting device according to claim 4, characterized in that, The frame (1) is equipped with two symmetrically arranged lifting and stacking mechanisms. The lifting and stacking mechanism includes a support column (18) fixedly installed on the frame (1), a second lifting driver (19) installed on the support column (18), and a clamping cylinder (20) installed on the second lifting driver (19).

6. The insulation board forming and cutting device according to claim 4, characterized in that, The frame (1) is provided with a positioning baffle (23) and two symmetrically arranged limiting guide supports (21).

7. The insulation board forming and cutting device according to claim 6, characterized in that, Both the positioning baffle and the frame (1) are provided with two opening slots (22).

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