Rubber open milling mechanism for bicycle tire production

Abstract

The utility model relates to the technical field of tire production and processing, and discloses a rubber open milling mechanism for bicycle tire production, which comprises a machine body, control bins are fixedly mounted on the left side and the right side of the machine body, two groups of grinding rollers are movably mounted in the machine body, and first moving grooves are formed in the left side wall and the right side wall of the machine body. The bidirectional lead screw is driven to rotate through operation of the adjusting motor, the bidirectional lead screw further rotates to drive the two sets of adjusting plates connected with the bidirectional lead screw in a threaded and sleeved mode to move relatively along the first moving groove, adjustment of the distance between the grinding rollers is completed, and at the moment, scrapers at the bottoms of the moving plates are aligned to the grinding rollers all the time. According to the device, the distance between the grinding rollers can be quickly adjusted when rubber is mixed, and during adjustment, the scraper can move along with the grinding rollers, so that the subsequent scraping operation is facilitated, and the workload is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to tire production and processing technical field, more specifically, the utility model relates to a rubber opening and mixing mechanism for bicycle tire production. BACKGROUND

[0002] Rubber products play a key role in many fields due to their good elasticity, wear resistance, insulation and corrosion resistance, etc. As one of the important applications of rubber products, bicycle tires are the only ground contact components of bicycles, which have a crucial influence on riding experience, safety and functionality. It is directly related to the control stability, braking performance, and comfort and safety of the rider.

[0003] When producing bicycle tires, a rubber opening and mixing machine is usually used to process rubber. The opening and mixing machine has an opening and mixing mechanism and two sets of counter-rotating grinding rollers with a certain gap between the roller surfaces. When the rubber raw material passes through the roller gap, the friction of the roller surface grinds the rubber raw material into smaller particles, and finally the rubber is uniformly mixed.

[0004] However, in order to change the shear force and pressure of the rubber sheet between the rollers, thereby affecting the rupture and recombination of the rubber molecular chain, the roller distance is usually adjusted during opening and mixing, thereby changing the speed gradient and improving the mixing effect. The current opening and mixing mechanism has difficulty in adjusting the roller distance, and after the adjustment is completed, the position of the cutter does not match the grinding roller, which needs to be reset before scraping, which delays the processing time. Therefore, it needs to be improved and optimized. UTILITY MODEL CONTENTS

[0005] In order to overcome the shortcomings of the prior art, the utility model provides a rubber opening and mixing mechanism for bicycle tire production, which has the advantages of synchronous adjustment of grinding rollers and scrapers.

[0006] The technical scheme of the utility model is as follows:

[0007] A rubber opening and mixing mechanism for bicycle tire production, comprising a machine body, control bins are fixedly installed on the left and right sides of the machine body, two sets of grinding rollers are movably installed in the inside of the machine body, first moving grooves are formed in the left and right side walls of the machine body, and the grinding rollers are movably installed in the inside of the first moving grooves.

[0008] Both groups of the control bin are internally rotatably provided with bidirectional lead screws, the front and rear ends of the bidirectional lead screws are threadedly sleeved with adjusting plates, one end of the grinding roller penetrates through the first moving slot and is rotatably connected with the adjusting plate, the front side of the control bin is fixedly provided with an adjusting motor, the output shaft of the adjusting motor is fixedly connected with the bidirectional lead screw, the outer walls of both groups of the control bin are fixedly provided with fixing seats, the top of the fixing seat is fixedly provided with a hydraulic telescopic rod, the top of the hydraulic telescopic rod is fixedly provided with a top plate, the left and right ends of the top plate are fixedly provided with guide columns, the outer wall of the guide column is sleeved with a telescopic plate, the bottom of the telescopic plate is movably arranged in the interior of the adjusting plate, and the bottom of the top plate is provided with a scraper.

[0009] As a preferred technical scheme of the utility model, the middle part of the top plate top end is provided with a discharging port, the top of the discharging port is fixedly provided with a quantitative bin, the interior of the quantitative bin is rotatably provided with a discharging plate, the top of the quantitative bin is fixedly provided with a hopper, the outer wall of the quantitative bin is fixedly provided with a discharging motor, and the output shaft of the discharging motor is fixedly connected with the discharging plate.

[0010] As a preferred technical scheme of the utility model, the outer wall of the right adjusting plate is fixedly provided with a grinding motor, and the output shaft of the grinding motor is fixedly connected with the grinding roller.

[0011] As a preferred technical scheme of the utility model, the left and right sides of the bottom of the top plate are both provided with second moving slots, and the telescopic plate is movably arranged in the interior of the second moving slot.

[0012] As a preferred technical scheme of the utility model, the left and right sides of the telescopic plate are fixedly provided with a moving plate, the left and right sides of the moving plate are both provided with limiting grooves, and the scraper is movably arranged in the interior of the limiting groove.

[0013] As a preferred technical scheme of the utility model, the interiors of the left and right limiting grooves are both rotatably provided with lead screws, the lead screws of the left and right groups are of the same pitch and are oppositely provided with threads.

[0014] As a preferred technical scheme of the utility model, the scraper is threadedly sleeved with the lead screw, and the bottom of the scraper is matched with the outer wall of the grinding roller.

[0015] As a preferred technical scheme of the utility model, the interior of the moving plate is fixedly provided with a double-shaft motor, and the output shafts of the left and right ends of the double-shaft motor are both fixedly connected with the lead screw.

[0016] As a preferred technical scheme of the utility model, the left and right sides of the interior of the machine body are both fixedly provided with limiting plates, and the interiors of the two groups of limiting plates are movably provided with material receiving frames.

[0017] As a preferred technical scheme of the utility model, the adjusting motor, the grinding motor, the double-shaft motor and the discharging motor are all controlled to run through the motor controller.

[0018] Compared with the prior art, the utility model has the beneficial effects as follows:

[0019] 1、 the utility model discloses a two -way screw rod rotation is driven by the operation of adjusting motor, further two -way screw rod rotation drives two groups of adjusting plate with its screw sleeve and is along first mobile groove relative displacement, completes the adjustment of grinding roller spacing, grinding motor can follow adjusting plate synchronous displacement when this time, makes the scraper of mobile plate bottom always and aligns grinding roller, compared with traditional device, the device can when the rubber is mixed fast the spacing of grinding roller is adjusted, and when adjusting, the scraper will follow the displacement of grinding roller, facilitate subsequent scraping operation, reduce the work burden, improve work efficiency.

[0020] 2、 the utility model discloses the operation of discharging motor drives the rotation of discharging plate, and the rotation of discharging plate will batch of material in the hopper be input to between two groups of grinding rollers through the discharging port, compared with traditional device, the device can automatically input the additive required when rubber mixing, reduce the work burden, in through batched quantitative input, ensure that rubber mixing is uniform and thorough, improve product quality. BRIEF DESCRIPTION OF DRAWINGS

[0021] The utility model will be further explained in detail in combination with the drawings and specific embodiment.

[0022] Figure 1 It is the structure schematic drawing of the utility model;

[0023] Figure 2 It is the structure schematic drawing of the utility model grinding roller;

[0024] Figure 3 It is the structure schematic drawing of the utility model telescopic plate;

[0025] Figure 4 It is the structure schematic drawing of the utility model hopper;

[0026] Figure 5 It is the structure schematic drawing of the utility model scraper;

[0027] Figure 6 It is the structure schematic drawing of the utility model discharging plate.

[0028] In the figure: 1, the body; 2, control bin; 3, grinding roller; 4, first moving groove; 5, adjusting plate; 6, bidirectional screw rod; 7, adjusting motor; 8, grinding motor; 9, telescopic plate; 10, fixed seat; 11, top plate; 12, hydraulic telescopic rod; 13, guide column; 14, second moving groove; 15, moving plate; 16, limiting groove; 17, scraper; 18, screw rod; 19, double-shaft motor; 20, discharge port; 21, quantitative bin; 22, hopper; 23, discharge plate; 24, discharge motor; 25, limiting plate; 26, receiving frame. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor are involved in the protection scope of the utility model.

[0030] As Figures 1 to 6 shown in the utility model provides a kind of rubber open-mixing mechanism for bicycle tire production, including body 1, the left and right sides of body 1 are fixedly installed with control bin 2, the inside of body 1 is movably installed with two groups of grinding roller 3, the left and right side walls of body 1 are all provided with first moving groove 4, and grinding roller 3 is movably installed in the inside of first moving groove 4;

[0031] The inside of two groups of control bin 2 is rotatably installed with bidirectional screw rod 6, and the front and rear ends of bidirectional screw rod 6 are all screw-jointed with adjusting plate 5, one end of grinding roller 3 passes through first moving groove 4 and is rotatably connected with adjusting plate 5, the front side of control bin 2 is fixedly installed with adjusting motor 7, the output shaft of adjusting motor 7 is fixedly connected with bidirectional screw rod 6, the outer side wall of two groups of control bin 2 is all fixedly installed with fixed seat 10, the top of fixed seat 10 is fixedly installed with hydraulic telescopic rod 12, the top of hydraulic telescopic rod 12 is fixedly installed with top plate 11, the left and right ends of top plate 11 are all fixedly installed with guide column 13, guide column 13 outer wall is sleeved with telescopic plate 9, and the bottom of telescopic plate 9 is movably installed in the inside of adjusting plate 5, and the bottom of top plate 11 is provided with scraper 17.

[0032] When the rubber needs to be mixed, the workers first place various mixing required ingredients in the inside of the hopper 22, and then control the operation of the discharging motor 24 and the grinding motor 8 through the motor controller. The operation of the discharging motor 24 drives the rotation of the discharging plate 23, which further makes the material fall between the two sets of grinding rollers 3 through the quantitative bin 21 and the discharge port 20. The operation of the grinding motor 8 drives the rotation of the grinding rollers 3, and the relative rotation of the two sets of grinding rollers 3 grinds the raw materials. When mixing, the workers need to adjust the spacing between the two sets of grinding rollers 3. At this time, the workers control the two sets of adjusting motors 7 to operate simultaneously through the motor control. The operation of the adjusting motor 7 drives the rotation of the bidirectional screw rod 6, which further drives the relative displacement of the two sets of adjusting plates 5 along the first moving groove 4 through the rotation of the bidirectional screw rod 6. At this time, the spacing between the grinding rollers 3 is adjusted, and when the grinding rollers 3 are adjusted, the adjusting plate 5 drives the displacement of the expansion plate 9 along the guide column 13, and the displacement of the expansion plate 9 drives the displacement of the moving plate 15. At this time, the moving plate 15 and the grinding rollers 3 are displaced synchronously. When the scraper 17 is needed, the workers start the hydraulic telescopic rod 12, which drives the downward movement of the top plate 11 until the scraper 17 is located on the outer surface of the grinding roller 3. The workers can start the double-shaft motor 19 through the motor controller, and the operation of the double-shaft motor 19 drives the rotation of the two sets of screw rods 18, which further drives the displacement of the two sets of scrapers 17 along the limiting groove 16 to scrape off the rubber adhered to the outer wall of the grinding roller 3, and completes the mixing operation.

[0033] The operation of the adjusting motor 7 drives the rotation of the bidirectional screw rod 6, which further drives the relative displacement of the two sets of adjusting plates 5 along the first moving groove 4 through the rotation of the bidirectional screw rod 6. The spacing between the grinding rollers 3 is adjusted, and at this time the scraper 17 at the bottom of the moving plate 15 is always aligned with the grinding roller 3. Compared with the traditional device, the device can quickly adjust the spacing of the grinding rollers 3 when mixing the rubber, and when adjusting, the scraper 17 will displace with the grinding roller 3, which is convenient for subsequent scraping operation, reduces the work burden, and improves the work efficiency.

[0034] The top plate 11 has a discharge port 20 at the middle of the top end, the top of the discharge port 20 is fixedly installed with a quantitative bin 21, the inside of the quantitative bin 21 is rotatably installed with a discharging plate 23, the top of the quantitative bin 21 is fixedly installed with a hopper 22, and the outer wall of the quantitative bin 21 is fixedly installed with a discharging motor 24. The output shaft of the discharging motor 24 is fixedly connected with the discharging plate 23.

[0035] When the rubber needs to be mixed, the staff first places various mixing required ingredients in the hopper 22, and then controls the operation of the discharging motor 24 and the grinding motor 8 through the motor controller. The operation of the discharging motor 24 drives the discharging plate 23 to rotate, and further makes the material fall between the two sets of grinding rollers 3 through the quantitative bin 21 and the discharge port 20. When the material needs to be added, the staff stops the discharging motor 24, and at this time the material will be stacked above the discharging plate 23, and the discharging is stopped.

[0036] The rotation of the discharging plate 23 driven by the operation of the discharging motor 24 will batch the material in the hopper 22 into the two sets of grinding rollers 3 through the discharge port 20. Compared with the traditional device, the device can automatically add the additives required for rubber mixing, reducing the work burden, ensuring the uniformity and completeness of rubber mixing through batch quantitative addition, and improving the product quality.

[0037] Among them, the outer wall of the right adjusting plate 5 is fixedly installed with the grinding motor 8, and the output shaft of the grinding motor 8 is fixedly connected with the grinding roller 3.

[0038] The operation of the two sets of grinding motors 8 drives the grinding rollers 3 to rotate relatively, realizing the grinding function.

[0039] Among them, the top plate 11 is provided with a second moving groove 14 on the left and right sides of the bottom, and the telescopic plate 9 is movably installed in the second moving groove 14.

[0040] The two sets of second moving grooves 14 are responsible for limiting the movement path of the telescopic plate 9 and the moving plate 15, and the moving plate 15 and the grinding roller 3 are adjusted synchronously.

[0041] Among them, the moving plate 15 is fixedly installed between the left and right telescopic plates 9, the left and right sides of the moving plate 15 are provided with a limiting groove 16, and the scraper 17 is movably installed in the limiting groove 16.

[0042] Among them, the left and right limiting grooves 16 are rotatably installed with a lead screw 18, and the left and right lead screws 18 have the same pitch and opposite thread opening directions.

[0043] The operation of the double-shaft motor 19 drives the two sets of lead screws 18 to rotate, and further drives the two sets of scrapers 17 to displace along the limiting groove 16, and the rubber adhered to the outer wall of the grinding roller 3 is scraped off.

[0044] Among them, the scraper 17 and the lead screw 18 are threadedly connected, and the bottom of the scraper 17 is matched with the outer wall of the grinding roller 3.

[0045] Among them, the double-shaft motor 19 is fixedly installed in the moving plate 15, and the output shafts at the left and right ends of the double-shaft motor 19 are fixedly connected with the lead screws 18.

[0046] The operation of the double-shaft motor 19 drives the two groups of lead screws 18 to rotate simultaneously, ensuring the synchronous scraping operation of the scrapers 17.

[0047] The left and right sides of the body 1 are both fixedly provided with limiting plates 25, and the two groups of limiting plates 25 are movably provided with material receiving frames 26.

[0048] The material receiving frames 26 are arranged to receive the rubber products and prevent the rubber products from falling to the ground.

[0049] The adjusting motor 7, the grinding motor 8, the double-shaft motor 19 and the discharging motor 24 are all controlled by the motor controller.

[0050] The motor controller is a mature technology in the field of electrical engineering and automation, and thus will not be described in detail.

[0051] Working principle and use process of the utility model:

[0052] When the rubber needs to be mixed, the staff first places the mixing agents needed in the hopper 22, and then controls the discharging motor 24 and the grinding motor 8 to operate by the motor controller. The operation of the discharging motor 24 drives the discharging plate 23 to rotate, and further makes the material fall between the two groups of grinding rollers 3 through the quantitative bin 21 and the discharging port 20. The operation of the grinding motor 8 drives the grinding rollers 3 to rotate, and the two groups of grinding rollers 3 rotate relative to each other to grind the raw materials. When the rubber is mixed, the staff needs to adjust the interval between the two groups of grinding rollers 3. At this time, the staff controls the two groups of adjusting motors 7 to operate simultaneously by the motor controller. The operation of the adjusting motor 7 drives the bidirectional lead screw 6 to rotate, and further drives the two groups of adjusting plates 5 to relatively displace along the first moving groove 4. At this time, the interval between the two groups of grinding rollers 3 is adjusted, and when the grinding rollers 3 are adjusted, the adjusting plate 5 drives the extension plate 9 to displace along the guide column 13, and the displacement of the extension plate 9 drives the moving plate 15 to displace. At this time, the moving plate 15 and the grinding rollers 3 displace synchronously. When the scraper 17 needs to be used, the staff starts the hydraulic telescopic rod 12, and the hydraulic telescopic rod 12 drives the top plate 11 to move downward until the scraper 17 is located on the outer surface of the grinding roller 3. The staff can start the double-shaft motor 19 by the motor controller. The operation of the double-shaft motor 19 drives the two groups of lead screws 18 to rotate, and further drives the two groups of scrapers 17 to displace along the limiting groove 16 to scrape the rubber adhered to the outer wall of the grinding roller 3, and completes the mixing operation.

[0053] The above is only a preferred embodiment of the utility model, and is not used to limit the utility model. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A rubber opening mechanism for bicycle tire production, comprising a machine body (1), characterized in that: Both sides of the machine body (1) are fixedly installed with control bins (2), the inside of the machine body (1) is movably installed with two groups of grinding rollers (3), and the left and right side walls of the machine body (1) are provided with first moving grooves (4). The inside of the two groups of control bins (2) is rotatably installed with bidirectional screws (6), the front and rear ends of the bidirectional screws (6) are threadedly sleeved with adjusting plates (5), one end of the grinding roller (3) penetrates through the first moving groove (4) and is rotatably connected with the adjusting plate (5), the front side of the control bin (2) is fixedly installed with an adjusting motor (7), the output shaft of the adjusting motor (7) is fixedly connected with the bidirectional screw (6), the outer side walls of the two groups of control bins (2) are fixedly installed with fixed seats (10), the top of the fixed seat (10) is fixedly installed with a hydraulic telescopic rod (12), the top of the hydraulic telescopic rod (12) is fixedly installed with a top plate (11), the left and right ends of the top plate (11) are fixedly installed with guide columns (13), the guide columns (13) are sleeved with telescopic plates (9), the bottom of the telescopic plate (9) is movably installed in the inside of the adjusting plate (5), and the bottom of the top plate (11) is provided with a scraper (17).

2. A rubber opening mill mechanism for a bicycle tire production according to claim 1, characterized in that: The middle of the top end of the top plate (11) is provided with a discharging port (20), the top of the discharging port (20) is fixedly installed with a quantitative bin (21), the inside of the quantitative bin (21) is rotatably installed with a discharging plate (23), the top of the quantitative bin (21) is fixedly installed with a hopper (22), the outer wall of the quantitative bin (21) is fixedly installed with a discharging motor (24), and the output shaft of the discharging motor (24) is fixedly connected with the discharging plate (23).

3. The rubber opening mill mechanism for producing a bicycle tire according to claim 1, wherein: The outer wall of the adjusting plate (5) on the right side is fixedly installed with a grinding motor (8), and the output shaft of the grinding motor (8) is fixedly connected with the grinding roller (3).

4. The rubber opening mill mechanism for bicycle tire production according to claim 1, characterized in that: The left and right sides of the bottom of the top plate (11) are provided with second moving grooves (14), and the telescopic plates (9) are movably installed in the second moving grooves (14).

5. The rubber opening mill mechanism for bicycle tire production according to claim 1, characterized in that: The left and right sides of the telescopic plates (9) are fixedly installed with a moving plate (15), and the left and right sides of the moving plate (15) are provided with limiting grooves (16).

6. A rubber opening mill mechanism for a bicycle tire production according to claim 5, characterized in that: The inside of the limiting grooves (16) is rotatably installed with screws (18), and the left and right groups of screws (18) have the same pitch and opposite thread opening directions.

7. The rubber opening mill mechanism for bicycle tire production according to claim 1, characterized in that: The scraper (17) and the screw (18) are threadedly sleeved, and the bottom of the scraper (17) is matched with the outer wall of the grinding roller (3).

8. The rubber opening mill mechanism for producing a bicycle tire according to claim 5, wherein: The inside of the moving plate (15) is fixedly installed with a double-shaft motor (19), and the output shafts at the left and right ends of the double-shaft motor (19) are fixedly connected with the screws (18).

9. The rubber opening mill mechanism for producing a bicycle tire according to claim 1, wherein: The left and right sides of the inside of the machine body (1) are fixedly installed with limiting plates (25), and the inside of the two groups of limiting plates (25) is movably installed with a material receiving frame (26).

10. The rubber opening mill mechanism for producing a bicycle tire according to claim 1, wherein: The adjusting motor (7), the grinding motor (8), the double-shaft motor (19) and the discharging motor (24) are controlled to run by a motor controller.

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