Vertical underwater granulator
By insulating the vertical underwater pelletizer with its heat preservation box and high-temperature water circulation design, the problem of die blockage in plastic extruders has been solved, achieving stable cutting and efficient pelletizing.
Patent Information
- Application Number
- CN202423321799.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-31
AI Technical Summary
During the plastic extrusion process, the extruder die head is prone to blockage due to rapid cooling and solidification of the plastic, which affects the normal cutting of the pelletizer.
The vertical underwater pelletizer utilizes a design incorporating insulation and cutting components. After the plastic is extruded from the die head, it enters the insulation chamber, where high-temperature water is continuously supplied through the water inlet pipe to maintain the plastic's temperature. The cutting component then performs the cutting.
It effectively prevents die head clogging, ensures smooth cutting process, and improves cutting efficiency and pellet quality.
Smart Images
Figure CN223671588U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the field of dicing machines, in particular to a vertical underwater dicing machine. BACKGROUND
[0002] An extruder is an important industrial equipment, which is widely used in plastic products, packaging, construction, medical treatment, home and automobile industries.
[0003] A dicing machine is a device for cutting materials into small particles, which is widely used in many fields, including but not limited to plastic, rubber, chemical and food processing industries. Especially in the plastic industry, after the plastic is extruded through the die head of the extruder, the dicing machine is used to cut the plastic in a molten state into particles of a certain shape and size.
[0004] However, during the extrusion of plastic, the internal temperature of the extruder is much higher than the external temperature, so the plastic is prone to rapid cooling and solidification, which can easily cause the die head of the extruder to be blocked, and thus the dicing machine cannot normally cut the plastic. CONTENT OF THE INVENTION
[0005] In order to improve the problems existing in the above-mentioned technology, the application provides a vertical underwater dicing machine.
[0006] The application provides a vertical underwater dicing machine, which adopts the following technical scheme:
[0007] A vertical underwater dicing machine, comprising: a support rod, a heat preservation assembly and a cutting assembly are arranged on the support rod, the heat preservation assembly comprises: a fixed part and a heat preservation part, the fixed part comprises: a fixed sleeve and a fixed plate, the fixed sleeve is fixedly arranged on the support rod, and the fixed plate is fixed with the fixed sleeve, and the heat preservation part is arranged on the fixed plate.
[0008] By adopting the above technical scheme, after the plastic is extruded from the die head of the extruder, the plastic will enter the heat preservation part, so that the plastic extruded from the die head is not prone to rapid cooling and solidification, on the one hand, it is not easy to cause the blockage of the die head, on the other hand, it is also convenient for the cutting assembly to cut the plastic; the cut plastic is discharged by the water outlet pipe.
[0009] Optionally, the heat preservation part comprises: a heat preservation box, a water inlet pipe and a water outlet pipe, the heat preservation box is installed on the fixed plate, and the water inlet pipe and the water outlet pipe are both in communication with the heat preservation box.
[0010] By adopting the above technical scheme, the plastic is extruded from the die head into the heat preservation box; at the same time, the high-temperature water is continuously fed into the heat preservation box through the water inlet pipe, so that the plastic extruded from the die head is not prone to rapid cooling and solidification.
[0011] Optionally, the cutting assembly comprises a receiving part and a cutting part, the receiving part comprises a receiving plate and a receiving sleeve, the receiving sleeve is sleeved on the support rod, and the receiving plate is fixedly connected with the receiving sleeve; the cutting part is arranged on the receiving plate.
[0012] By adopting the above technical scheme, the receiving plate is used for supporting the cutting part, so that the cutting part cuts the plastic into particles.
[0013] Optionally, the cutting part comprises a cutting knife, a mounting disc and a driving motor, the driving motor is mounted on the receiving plate, an output shaft of the driving motor penetrates into the heat preservation box and is coaxially fixed with the mounting disc, and the cutting knife is arranged on the mounting disc.
[0014] By adopting the above technical scheme, during cutting, the driving motor is started to drive the mounting disc to rotate and drive the cutting knife to rotate, so that the cutting knife can cut the plastic into particles.
[0015] Optionally, the cutting part further comprises a fixing bolt, the cutting knife is mounted on the mounting disc through the fixing bolt.
[0016] By adopting the above technical scheme, during installation, the fixing bolt is penetrated through the cutting knife and is screwed to the mounting disc, so that the cutting knife can be quickly installed.
[0017] Optionally, the cutting part further comprises a waterproof sleeve, the waterproof sleeve is mounted on the driving motor, and the output shaft of the driving motor penetrates through the waterproof sleeve.
[0018] By adopting the above technical scheme, the waterproof sleeve improves the sealing between the driving motor and the heat preservation box, so that during cutting, the driving motor and the heat preservation box are not prone to water leakage.
[0019] Optionally, the receiving sleeve is slidably sleeved on the support rod, and a lifting assembly is arranged between the support rod and the receiving plate.
[0020] By adopting the above technical scheme, if the cutting knife is seriously worn, the lifting assembly can be started to drive the receiving plate to descend until the output shaft of the driving motor extends out of the heat preservation box, so that the cutting knife can be conveniently replaced.
[0021] Optionally, the lifting assembly comprises a bottom plate, a transmission belt, a lead screw, a screw sleeve and a lifting motor, the bottom plate is fixed on the support rod, the screw sleeve is fixed with the receiving plate, one end of the lead screw is rotatably installed on the bottom plate, the other end is threadedly connected in the screw sleeve, the lifting motor is mounted on the bottom plate, and the transmission belt is arranged between the output shaft of the lifting motor and the lead screw.
[0022] By adopting the technical scheme, the lifting motor is started to drive the screw rod to rotate, so that the screw sleeve drives the receiving plate to descend, and the output shaft of the driving motor is extended out of the heat preservation box; finally, the fixing bolt is unscrewed, and the cutting knife can be replaced.
[0023] To sum up, the present application includes at least one of the following beneficial effects:
[0024] 1. After the plastic is extruded from the die head of the extruder, it will enter the heat preservation part, so that the plastic extruded from the die head is not easy to cool and solidify quickly, on the one hand, it is not easy to cause the blockage of the die head, on the other hand, it is convenient for the cutting assembly to cut the plastic; the cut plastic is discharged by the water outlet pipe.
[0025] 2. The plastic is extruded from the die head into the heat preservation box; at the same time, high-temperature water is continuously introduced into the heat preservation box through the water inlet pipe, so that the plastic extruded from the die head is not easy to cool and solidify quickly.
[0026] 3. When cutting, the driving motor is started to drive the mounting disc to rotate the cutting knife, so that the cutting knife can cut the plastic into granular shape. BRIEF DESCRIPTION OF DRAWINGS
[0027] Figure 1 is a structural schematic view according to the first embodiment of the present application;
[0028] Figure 2 is a schematic top view of Figure 1 ;
[0029] Figure 3 is a schematic sectional view taken along the sectional line A-A in Figure 2 ;
[0030] Figure 4 is a structural schematic view according to the second embodiment of the present application.
[0031] In the figure: 1, support rod; 2, fixed part; 21, fixed sleeve; 22, fixed plate; 3, heat preservation part; 31, heat preservation box; 32, water inlet pipe; 33, water outlet pipe; 4, receiving part; 41, receiving sleeve; 42, receiving plate; 5, cutting part; 51, cutting knife; 52, mounting disc; 53, driving motor; 54, fixing bolt; 55, waterproof sleeve; 6, lifting assembly; 61, bottom plate; 62, transmission belt; 63, screw rod; 64, screw sleeve; 65, lifting motor; 7, die head. DETAILED DESCRIPTION
[0032] The present application provides a vertical underwater pelletizer.
[0033] Embodiment one:
[0034] Referring to Figure 1The vertical underwater pellet cutting machine comprises a supporting rod 1, four supporting rods 1 are arranged in the embodiment, a heat preservation assembly and a cutting assembly are arranged on the supporting rod 1.
[0035] Referring to Figure 1 , the heat preservation assembly comprises a fixed part 2 and a heat preservation part 3.
[0036] Referring to Figure 1 , the fixed part 2 comprises a fixed sleeve 21 and a fixed plate 22, four fixed sleeves 21 are arranged, and the fixed sleeves 21 correspond to the supporting rods 1 one by one; the fixed sleeve 21 is arranged on the supporting rod 1. The fixed plate 22 is fixedly connected with the fixed sleeve 21, and the heat preservation part 3 is arranged on the fixed plate 22, and the fixed plate 22 is used for supporting the heat preservation part 3.
[0037] Referring to Figure 1 , the heat preservation part 3 comprises a heat preservation box 31, a water inlet pipe 32 and a water outlet pipe 33, the heat preservation box 31 is fixed on the top wall of the fixed plate 22, and in actual application, the die head 7 of the extruder is communicated with the heat preservation box 31. The water inlet pipe 32 and the water outlet pipe 33 are both communicated with the heat preservation box 31, the water inlet pipe 32 and the water outlet pipe 33 are located on the two sides of the heat preservation box 31, and the height of the water inlet pipe 32 is greater than that of the water outlet pipe 33, in actual application, the water inlet pipe 32 is connected with a high-temperature water source, and the water outlet pipe 33 is connected with a collecting box; in working, the plastic is extruded from the die head 7 into the heat preservation box 31; at the same time, the high-temperature water is continuously fed into the heat preservation box 31 through the water inlet pipe 32, so that the plastic extruded from the die head 7 is not easy to be quickly cooled and solidified, on the one hand, the die head 7 is not easy to be blocked, and on the other hand, the cutting assembly is convenient for cutting the plastic; the cut plastic is discharged from the water outlet pipe 33.
[0038] Referring to Figure 1 , the cutting assembly comprises a supporting part 4 and a cutting part 5.
[0039] Referring to Figure 1 , the supporting part 4 comprises a supporting plate 42 and a supporting sleeve 41, four supporting sleeves 41 are arranged, and the supporting sleeves 41 correspond to the supporting rods 1 one by one; the supporting sleeve 41 is arranged on the supporting rod 1. The supporting plate 42 is fixedly connected with the supporting sleeve 41, and the cutting part 5 is arranged between the supporting plate 42 and the heat preservation box 31, and the supporting plate 42 is used for supporting the cutting part 5.
[0040] Referring to Figure 2 and Figure 3The cutting part 5 comprises a cutting knife 51, a mounting disc 52 and a driving motor 53, the driving motor 53 is installed on the top wall of the receiving plate 42, and the output shaft of the driving motor 53 penetrates into the heat preservation box 31 and is coaxially fixed with the mounting disc 52. The cutting knife 51 is arranged on the mounting disc 52 and is uniformly distributed along the circumferential direction of the mounting disc 52. During cutting, the driving motor 53 is started to drive the mounting disc 52 to rotate the cutting knife 51, so that the cutting knife 51 can cut the plastic into particles.
[0041] Referring to Figure 3 Further, the cutting part 5 further comprises a fixing bolt 54, the cutting knife 51 is installed on the mounting disc 52 through the fixing bolt 54. During installation, the fixing bolt 54 is arranged through the cutting knife 51 and is screwed on the mounting disc 52, so that the cutting knife 51 can be quickly installed.
[0042] Referring to Figure 3 Further, the cutting part 5 further comprises a waterproof sleeve 55, the waterproof sleeve 55 is installed on one end of the driving motor 53 close to the cutting knife 51, and the output shaft of the driving motor 53 penetrates through the waterproof sleeve 55. In actual application, a sealing ring or the like can be arranged between the waterproof sleeve 55 and the heat preservation box 31 to improve the sealing performance, so that the heat preservation box 31 and the output shaft of the driving motor 53 are not easy to leak during cutting.
[0043] The working principle of the first embodiment is as follows: during work, the plastic is extruded into the heat preservation box 31 by the die head 7; at the same time, the high-temperature water is continuously introduced into the heat preservation box 31 through the water inlet pipe 32, so that the plastic extruded by the die head 7 is not easy to quickly cool and solidify, on the one hand, the die head 7 is not easy to be blocked, and on the other hand, the plastic is convenient to cut by the cutting assembly; the cut plastic is discharged by the water outlet pipe 33.
[0044] Embodiment two:
[0045] Referring to Figure 4 The difference between the embodiment and the first embodiment is that the receiving sleeve 41 is slidably arranged on the support rod 1 and slides in the vertical direction. The lifting assembly 6 is arranged between the support rod 1 and the receiving plate 42.
[0046] Referring to Figure 4 The lifting assembly 6 comprises a bottom plate 61, a transmission belt 62, a lead screw 63, a screw sleeve 64 and a lifting motor 65. The bottom plate 61 is fixed on the support rod 1, and the lifting motor 65 is installed on the top wall of the bottom plate 61. The screw sleeve 64 is fixed on the bottom wall of the receiving plate 42. One end of the lead screw 63 is rotatably installed on the top wall of the bottom plate 61, and the other end is threadedly connected in the screw sleeve 64.
[0047] Referring to Figure 4The transmission belt 62 is arranged between the output shaft of the lifting motor 65 and the screw rod 63. If the cutting knife 51 is seriously worn, the lifting motor 65 can be started to drive the screw rod 63 to rotate, so that the screw sleeve 64 drives the supporting plate 42 to descend, and the output shaft of the driving motor 53 extends out of the heat preservation box 31. Finally, the fixing bolt 54 is unscrewed, and the cutting knife 51 can be replaced.
[0048] The working principle of the second embodiment is specifically as follows: if the cutting knife 51 is seriously worn, the lifting motor 65 can be started to drive the screw rod 63 to rotate, so that the screw sleeve 64 drives the supporting plate 42 to descend, and the output shaft of the driving motor 53 extends out of the heat preservation box 31. Finally, the fixing bolt 54 is unscrewed, and the cutting knife 51 can be replaced.
[0049] The above are preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, equivalent changes made on the basis of the structure, shape and principle of the present application should be covered within the protection scope of the present application.
Claims
1. A vertical underwater pellet cutter, characterized in that, Include: Supporting rod (1), the heat preservation assembly and cutting assembly are arranged on the supporting rod (1), the heat preservation assembly includes: fixed part (2) and heat preservation part (3), the fixed part (2) includes: fixed sleeve (21) and fixed plate (22), the fixed sleeve (21) is arranged on the supporting rod (1), and the fixed plate (22) is fixed with the fixed sleeve (21), and the heat preservation part (3) is arranged on the fixed plate (22).
2. The vertical underwater pellet cutter of claim 1, wherein, The heat preservation part (3) includes: heat preservation box (31), water inlet pipe (32) and water outlet pipe (33), the heat preservation box (31) is installed on the fixed plate (22), and the water inlet pipe (32) and the water outlet pipe (33) are communicated with the heat preservation box (31).
3. The vertical underwater pellet cutter of claim 2, wherein, The cutting assembly includes: receiving part (4) and cutting part (5), the receiving part (4) includes: receiving plate (42) and receiving sleeve (41), the receiving sleeve (41) is sleeved on the supporting rod (1), the receiving plate (42) is fixedly connected with the receiving sleeve (41), and the cutting part (5) is arranged on the receiving plate (42).
4. The vertical underwater pellet cutter of claim 3, wherein, The cutting part (5) includes: cutting knife (51), mounting disc (52) and driving motor (53), the driving motor (53) is installed on the receiving plate (42), and the output shaft of the driving motor (53) penetrates into the heat preservation box (31) and is coaxially fixed with the mounting disc (52), and the cutting knife (51) is arranged on the mounting disc (52).
5. The vertical underwater pellet cutter of claim 4, wherein, The cutting part (5) further includes: fixed bolt (54), the cutting knife (51) is installed on the mounting disc (52) through the fixed bolt (54).
6. The vertical underwater pellet cutter of claim 5, wherein, The cutting part (5) further includes: waterproof sleeve (55), the waterproof sleeve (55) is installed on the driving motor (53), and the output shaft of the driving motor (53) penetrates the waterproof sleeve (55).
7. The vertical underwater pellet cutter of claim 3, wherein, The receiving sleeve (41) is slidably sleeved on the supporting rod (1), and the lifting assembly (6) is arranged between the supporting rod (1) and the receiving plate (42).
8. The vertical underwater pellet cutter of claim 7, wherein, The lifting assembly (6) includes: bottom plate (61), transmission belt (62), lead screw (63), screw sleeve (64) and lifting motor (65), the bottom plate (61) is fixed on the supporting rod (1), the screw sleeve (64) is fixed with the receiving plate (42), one end of the lead screw (63) is rotatably installed on the bottom plate (61), the other end is threadedly connected in the screw sleeve (64), the lifting motor (65) is installed on the bottom plate (61), and the transmission belt (62) is drivingly arranged between the output shaft of the lifting motor (65) and the lead screw (63).