Movable side brush structure and car washer based on same
By employing a combined structure of a Y-axis frame, X-axis frame, X-axis guide rail, and side brush shaft in the car wash machine, along with a buffer and drive mechanism, the side brush can move and rotate flexibly, solving the problem of poor safety in traditional car wash machines and improving both wiping effect and safety.
Patent Information
- Application Number
- CN202520015796.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-01-03
AI Technical Summary
In traditional car wash machines, the drive structure that moves the side brushes is not easy to control flexibly, resulting in poor safety of the car wash machine. Furthermore, improper control of the contact force between the side brushes and the vehicle can lead to incomplete cleaning or damage to the car body.
The system employs a combination structure of a y-axis frame, an x-axis frame, an x-axis guide rail, and a side brush shaft. Combined with a buffer mechanism, a y-axis drive mechanism, an x-axis drive mechanism, and a z-axis rotation mechanism, it enables the side brush to move and rotate flexibly in three directions, ensuring full contact with the vehicle body without causing damage.
It enables the side brushes to move and rotate flexibly in three directions, improving the operational stability and safety of the car wash machine, ensuring the wiping effect on the car body, adapting to different vehicle shapes, and avoiding damage caused by hard contact.
Smart Images

Figure CN223672481U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a kind of mobile side brush structure and car washer based on it, belong to car washer technical field. BACKGROUND
[0002] With the increasing of the number of cars, the demand for car washing is also growing, and automatic car wash machine is more applied due to its high washing speed. Side brush is an important component of automatic car wash machine, and it needs to move forward and backward and left and right during car washing to make the side brush close to the car for cleaning. The driving structure for driving the side brush to move in the traditional car washer is not easy to be flexibly controlled, which leads to poor safety of the car washer. Moreover, if the contact force between the side brush and the vehicle is not properly controlled, it will cause the car body to be not clean or cause damage to the car body. SUMMARY
[0003] The utility model discloses in order to solve the problems existing in prior art, provide a kind of mobile side brush structure and car washer based on it, by the flexible movement of side brush three directions to car body is efficiently cleaned, stable operation, high safety.
[0004] The utility model discloses the above-mentioned purposes are achieved by adopting the following technical solutions:
[0005] Mobile side brush structure, comprising:
[0006] y-axis frame, the y-axis frame can be moved along y-axis direction;
[0007] x-axis frame, the x-axis frame is installed on y-axis frame;
[0008] x-axis guide rail, the x-axis guide rail is installed on x-axis frame, and the x-axis guide rail is arranged along x-axis;
[0009] x-axis moving seat, the x-axis moving seat can be moved along x-axis direction on x-axis guide rail;
[0010] Side brush shaft, the side brush shaft is installed on x-axis moving seat, and the side brush shaft can rotate around z-axis.
[0011] In preferred embodiments, the x-axis frame is connected with the y-axis frame by a buffer mechanism.
[0012] Specifically, the buffer mechanism comprises:
[0013] Two first installation shafts fixed on the left and right sides of the x-axis frame, the first installation shaft is arranged along x-axis, and the two first installation shafts are respectively rotatably installed on y-axis frame by bearing;
[0014] Two core rods fixed on the left and right sides of the y-axis frame, the core rod is arranged along z-axis and deviates from the first installation shaft along y-axis.
[0015] Two support members are arranged on the left and right sides of the x-axis frame, the first end of each support member is fixedly connected with the x-axis frame, and a long hole is formed in the second end of each support member, the length direction of the long hole is arranged along the y-axis, and the support member is movably sleeved on the middle part of the core rod through the long hole.
[0016] A first spring and a second spring are coaxially sleeved on each core rod, and the first spring and the second spring are located on the upper side and the lower side of the support member respectively.
[0017] Further, the mobile side brush structure also comprises a y-axis driving mechanism for driving the y-axis frame to move along the y-axis direction.
[0018] Specifically, the y-axis driving mechanism comprises:
[0019] A driving shaft is installed on the y-axis frame, the driving shaft is arranged along the x-axis direction, and a driven sprocket is coaxially and fixedly installed on the driving shaft.
[0020] A y-axis driving motor is installed on the y-axis frame, a y-axis driving sprocket is arranged on the output shaft of the y-axis driving motor, the y-axis driving sprocket is connected with the driven sprocket through a transmission chain, and the driving shaft is driven to rotate around the axis.
[0021] Y-axis rollers are installed on the left and right sides of the y-axis frame, the wheel shafts of the two y-axis rollers are connected with the two ends of the driving shaft respectively.
[0022] Further, the mobile side brush structure also comprises an x-axis driving mechanism for driving the x-axis moving seat to move along the x-axis direction on the x-axis guide rail.
[0023] Specifically, the x-axis driving mechanism comprises:
[0024] A chain is arranged along the x-axis direction, and the two ends of the chain are fixed on the x-axis frame.
[0025] An x-axis motor is installed on the x-axis moving seat, an x-axis driving sprocket is fixedly arranged on the output shaft of the x-axis motor, and the x-axis driving sprocket is meshingly connected with the top of the chain.
[0026] A first supporting sprocket and a second supporting sprocket are rotatably installed on the x-axis moving seat, and the first supporting sprocket and the second supporting sprocket are meshingly connected with the bottom of the chain on the left and right sides of the x-axis driving sprocket respectively.
[0027] The wheel shafts of the x-axis driving sprocket, the first supporting sprocket and the second supporting sprocket are arranged along the y-axis.
[0028] Further, the mobile side brush structure also comprises a z-axis rotating mechanism for driving the side brush shaft to rotate around the z-axis direction.
[0029] Specifically, the z-axis rotating mechanism comprises a z-axis rotating motor, and an output shaft of the z-axis rotating motor is in driving connection with the side brush shaft.
[0030] Further, the top of the side brush shaft is installed on the x-axis moving seat through a second mounting shaft, and the second mounting shaft is arranged along the y-axis.
[0031] On the other hand, the utility model also provides a car washer which adopts the mobile side brush structure.
[0032] The beneficial effects of the present application include but are not limited to:
[0033] The mobile side brush structure and the car washer have the following beneficial effects. BRIEF DESCRIPTION OF DRAWINGS
[0034] The drawings described herein are used to provide further understanding of the present application, and form a part of the present application.
[0035] Figure 1 It is a perspective structural schematic view of the mobile side brush structure;
[0036] Figure 2 It is a perspective structural schematic view of the y-axis frame and the y-axis driving mechanism;
[0037] Figure 3 It is a perspective structural schematic view of the x-axis frame, the x-axis guide rail, the x-axis moving seat and the x-axis driving mechanism;
[0038] Figure 4 It is a front view of Figure 3 ;
[0039] Figure 5 It is an enlarged view of the A-A cross section of Figure 4 ;
[0040] In the figure, 100, y-axis frame; 110, drive shaft; 120, driven sprocket; 130, y-axis drive motor; 140, transmission chain; 150, y-axis roller; 200, x-axis frame; 300, x-axis guide rail; 400, x-axis moving seat; 410, chain; 420, x-axis motor; 430, x-axis drive sprocket; 441, first supporting sprocket; 442, second supporting sprocket; 450, x-axis roller; 500, side brush shaft; 510, side brush; 520, z-axis rotating motor; 610, first mounting shaft; 620, core rod; 621, U-shaped seat; 630, supporting piece; 631, long hole; 641, first spring; 642, second spring; 700, shaft seat; 710, second mounting shaft. DETAILED DESCRIPTION
[0041] To make the technical features of the present scheme clear, the present utility model will be described in detail below through specific implementation manners and in combination with the accompanying drawings.
[0042] It should be noted that in the following description, many specific details are set forth in order to provide a thorough understanding of the present utility model, however, the present utility model can also be implemented in other manners different from those described herein. Therefore, the protection scope of the present utility model is not limited by the specific embodiments disclosed below.
[0043] As shown in the figure, in order to facilitate description, a right-hand rectangular coordinate system is adopted in the present utility model, and the x-axis direction is also described as rightward, and the z-axis direction is also described as downward. Figures 1-5
[0044] The mobile side brush structure provided by the present utility model is applied to a car washing machine, and specifically comprises a y-axis frame 100, an x-axis frame 200, an x-axis guide rail 300, an x-axis moving seat 400 and a side brush shaft 500.
[0045] Among them, the y-axis frame 100 can move along the y-axis direction on the y-axis guide rail (not shown in the figure) provided by the car washing machine; the x-axis frame 200 is installed on the y-axis frame 100; the x-axis guide rail 300 is installed on the x-axis frame 200, and the x-axis guide rail 300 is arranged along the x-axis; the x-axis moving seat 400 can move along the x-axis direction on the x-axis guide rail 300; the side brush shaft 500 is installed on the x-axis moving seat 400, the side brush shaft 500 can rotate around the z-axis, and the side brush shaft 500 is used for installing the side brush 510.
[0046] Generally, the number of x-axis moving seats 400 is two, and two side brushes 510 can be installed to wipe the vehicle from left and right. The y-axis frame adopts a rectangular frame, and the x-axis frame 200 is installed on the inner side of the y-axis frame.
[0047] When working, the vehicle is parked on the top of the conveying belt on the ground, the y-axis frame 100 is located in front of the vehicle at the beginning, the two x-axis moving seats 400 are moved from left and right to the middle, the side brushes 510 on the side brush shafts 500 contact the vehicle body, and the side brushes 510 are driven to clean the vehicle body through the rotation of the side brush shafts 500.
[0048] During the wiping process, the conveying belt drives the vehicle to move forward along the y-axis. At the same time, the two x-axis moving seats 400 are moved from the middle to left and right, and the y-axis frame 100 also needs to move forward with the vehicle to avoid the vehicle advancing to abut against the side brushes 510 on the x-axis moving seats 400 to cause an accident.
[0049] When the two side brushes 510 are moved to left and right sides of the vehicle body respectively, the y-axis frame 100 switches the moving direction to drive the side brushes 510 to move to the tail of the vehicle. During the moving process, the side brushes 510 continue to contact the vehicle body to wipe the vehicle body, and when the tail of the vehicle is wiped, the two x-axis moving seats 400 drive the side brushes 510 to start to move to the middle to wipe the tail of the vehicle.
[0050] During the wiping process of the tail of the vehicle, the vehicle keeps moving forward, so the y-axis frame 100 needs to switch to move forward with the vehicle to enable the side brushes 510 to keep contacting the vehicle body. After the tail of the vehicle is wiped, the y-axis frame 100 and the x-axis moving seats 400 return to the initial positions, so that the above operation can be repeated to wipe and clean the subsequent vehicle.
[0051] In the preferred embodiment, the x-axis frame 200 is connected with the y-axis frame 100 through a buffer mechanism. Specifically, the buffer mechanism comprises:
[0052] Two first mounting shafts 610 are fixed on left and right sides of the x-axis frame 200, the first mounting shaft 610 is arranged along the x-axis, and the two first mounting shafts 610 are rotatably arranged on the y-axis frame 100 through bearings respectively;
[0053] Two core rods 620 are fixed on left and right sides of the y-axis frame 100, the core rod 620 is arranged along the z-axis and deviates from the first mounting shaft 610 along the y-axis;
[0054] Two supporting pieces 630 are arranged on left and right sides of the x-axis frame 200, a first end of each supporting piece 630 is fixedly connected with the x-axis frame 200, a second end of each supporting piece 630 is provided with a long hole 631, the long hole 631 is arranged along the y-axis in the length direction, and the supporting piece 630 is movably sleeved on the middle part of the core rod 620 through the long hole 631;
[0055] A first spring 641 and a second spring 642 are coaxially sleeved on each core rod 620, and the first spring 641 and the second spring 642 are respectively located on the upper and lower sides of the support 630. The top of the first spring 641 and the bottom of the second spring 642 are respectively provided with nuts for keeping the springs on the core rods.
[0056] Generally, the core rod 620 is fixed on the y-axis frame 100 through the U-shaped seat 621. The two ends of the core rod 620 are connected with the two arms of the U-shaped seat 621 respectively.
[0057] After the buffer mechanism is adopted, the x-axis frame 200 can rotate by a certain angle around the first mounting shaft 610, and the action of the x-axis frame 200 is buffered in the rotating and resetting processes through the cooperation of the first spring 641 and the second spring 642. In this way, the x-axis frame 200 is made to have a certain overturning freedom in the x-axis direction through the buffer mechanism, so that the side brush 510 is fully in contact with the vehicle body for wiping, and meanwhile, the side brush 510 is prevented from being in hard contact with the vehicle body.
[0058] Further, the mobile side brush structure also comprises a y-axis driving mechanism for driving the y-axis frame 100 to move along the y-axis direction.
[0059] A driving shaft 110 is installed on the y-axis frame 100, the driving shaft 110 is arranged along the x-axis direction, and a driven sprocket 120 is coaxially fixed on the driving shaft 110;
[0060] A y-axis driving motor 130 is installed on the y-axis frame 100, and a y-axis driving sprocket is arranged on the output shaft of the y-axis driving motor 130, the y-axis driving sprocket is connected with the driven sprocket 120 through a transmission chain 140, and the transmission chain 140 is used to drive the driving shaft 110 to rotate around the shaft.
[0061] Y-axis rollers 150 are installed on the left and right sides of the y-axis frame 100, and the wheel shafts of the two y-axis rollers 150 are respectively connected with the two ends of the driving shaft 110.
[0062] When the y-axis driving motor 130 is started, the driven sprocket 120 is driven to rotate through the transmission chain 140, and then the driving shaft 110 is driven to rotate. The driving shaft 110 drives the y-axis rollers 150 installed on the left and right ends of the driving shaft 110 to rotate, and the y-axis rollers 150 drive the y-axis frame 100 to move on the y-axis guide rail.
[0063] Further, the mobile side brush structure also comprises an x-axis driving mechanism for driving the x-axis moving seat 400 to move along the x-axis direction on the x-axis guide rail 300. Specifically, as shown in FIG. 3, the x-axis driving mechanism comprises:
[0064] A chain 410 is arranged along the x-axis direction, and both ends of the chain 410 are fixed on the x-axis frame 200;
[0065] An x-axis motor 420 is installed on the x-axis moving seat 400, and an x-axis driving sprocket 430 is fixedly arranged on an output shaft of the x-axis motor 420, and the x-axis driving sprocket 430 is meshingly connected with the top of the chain 410;
[0066] A first supporting sprocket 441 and a second supporting sprocket 442 are rotatably installed on the x-axis moving seat 400, and the first supporting sprocket 441 and the second supporting sprocket 442 are respectively meshingly connected with the bottom of the chain 410 on the left and right sides of the x-axis driving sprocket 430;
[0067] The wheel shafts of the x-axis driving sprocket 430, the first supporting sprocket 441 and the second supporting sprocket 442 are arranged along the y-axis, and the x-axis driving sprocket 430, the first supporting sprocket 441 and the second supporting sprocket 442 are closely arranged, so that the chain 410 in the adjacent position is tensioned and meshed with the three sprockets.
[0068] Generally, the x-axis guide rail 300 adopts an I-beam, and two x-axis rollers 450 are arranged on the x-axis moving seat 400, and the two x-axis rollers 450 are respectively rollingly embedded in two groove cavities of the I-beam.
[0069] Further, the top of the side brush shaft 500 is rotatably installed on the shaft seat 700, the shaft seat 700 is rotatably installed on the x-axis moving seat through a second mounting shaft 710, and the second mounting shaft 710 is arranged along the y-axis. Specifically, the second mounting shaft 710 is connected with the x-axis moving seat through a bearing, so that the side brush shaft 500 has a certain degree of freedom of rotation around the y-axis.
[0070] Further, the moving side brush structure also comprises a z-axis rotating mechanism for driving the side brush shaft 500 to rotate around the z-axis direction. Specifically, the z-axis rotating mechanism comprises a z-axis rotating motor 520, the output shaft of the z-axis rotating motor 520 is drivingly connected with the side brush shaft 500, and the z-axis rotating motor 520 is installed on the shaft seat 700.
[0071] It should be noted that the motor used in the utility model can be of any appropriate type according to requirements, for example, the motor and a speed reducer can be assembled.
[0072] In the description of the utility model, it is understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.
[0073] In the utility model, unless otherwise expressly specified and limited, the terms "set", "mount", "connected", "connected", "fixed" and the like should be understood broadly, for example, can be fixedly connected, can also be detachably connected, or integrated; can be directly connected, or indirectly connected through an intermediate medium. For ordinary skilled persons in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0074] The utility model is not described, and all are the known technology of the technical personnel in the art.
Claims
1. A mobile side brush structure, characterized in that, include: A y-axis frame, which is movable along the y-axis direction; x-axis frame, which is mounted on y-axis frame; The x-axis guide rail is mounted on the x-axis frame and is arranged along the x-axis. The x-axis movable seat is capable of moving along the x-axis direction on the x-axis guide rail; A side brush shaft is mounted on an x-axis movable seat and is capable of rotating around the z-axis. The x-axis frame is connected to the y-axis frame via a buffer mechanism, the buffer mechanism comprising: Two first mounting shafts are fixed on the left and right sides of the x-axis frame. The first mounting shafts are arranged along the x-axis, and the two first mounting shafts are rotatably mounted on the y-axis frame through bearings. Two core rods are fixed on the left and right sides of the y-axis frame. The core rods are arranged along the z-axis and offset from the first mounting axis along the y-axis. Two support members are arranged on the left and right sides of the x-axis frame. The first end of each support member is fixedly connected to the x-axis frame, and the second end of each support member is provided with an elongated hole. The length direction of the elongated hole is set along the y-axis. The support member is movably sleeved on the middle of the core rod through the elongated hole. A first spring and a second spring are coaxially sleeved on each core rod, with the first spring and the second spring located on the upper and lower sides of the support member, respectively.
2. The mobile side brush structure of claim 1, wherein, It also includes a y-axis drive mechanism for driving the y-axis frame to move along the y-axis direction.
3. The mobile side brush structure of claim 2, wherein, The y-axis drive mechanism includes: A drive shaft is mounted on the y-axis frame, the drive shaft is arranged along the x-axis direction, and a driven sprocket is coaxially fixedly mounted on the drive shaft; A y-axis drive motor is mounted on a y-axis frame. A y-axis drive sprocket is provided on the output shaft of the y-axis drive motor. The y-axis drive sprocket is connected to a driven sprocket through a transmission chain to drive the drive shaft to rotate around the axial direction. Y-axis rollers are installed on the left and right sides of the Y-axis frame, and the axles of two of the Y-axis rollers are respectively connected to the two ends of the drive shaft.
4. The mobile side brush structure of claim 1, wherein, It also includes an x-axis drive mechanism for driving the x-axis moving seat to move along the x-axis direction on the x-axis guide rail.
5. The mobile side brush structure of claim 4, wherein, The x-axis drive mechanism includes: A chain is arranged along the x-axis direction, and both ends of the chain are fixed to the x-axis frame; An x-axis motor is mounted on an x-axis moving base, and an x-axis drive sprocket is fixedly mounted on the output shaft of the x-axis motor. The x-axis drive sprocket is meshed with the top of the chain. The first and second support sprockets are rotatably mounted on the x-axis moving seat. The first and second support sprockets are respectively meshed with the bottom of the chain on the left and right sides of the x-axis drive sprocket. The axles of the x-axis drive sprocket, the first support sprocket, and the second support sprocket are all set along the y-axis.
6. The mobile side brush structure of claim 1, wherein, The top of the side brush shaft is rotatably mounted on a shaft seat, and the shaft seat is rotatably mounted on an x-axis movable seat via a second mounting shaft, which is set along the y-axis.
7. The mobile side brush structure of claim 1, wherein, It also includes a z-axis rotation mechanism for driving the side brush shaft to rotate about the z-axis direction. The z-axis rotation mechanism includes a z-axis rotation motor, and the output shaft of the z-axis rotation motor is driven to connect to the side brush shaft.
8. A car washing machine, characterized by The movable side brush structure according to any one of claims 1-7 is adopted.