Cylinder inner wall wiping advancing main machine

Abstract

The utility model discloses a barrel inner wall wiping advancing main machine which comprises a motor assembly, a gear assembly and a cleaning and polishing brush, and the gear assembly is connected between the motor assembly and the cleaning and polishing brush. The motor assembly comprises a machine shell, a motor and a speed reducer, and the motor and the speed reducer are installed in the machine shell. The gear assembly comprises an assembly shell, a main shaft, a worm section, a crawling wheel, a worm wheel, a bevel tooth section, a bevel gear and a first brush body; the cleaning and polishing brush comprises a flange end cover, a supporting body, a second brush body, a fourth screw and a plane bearing. Residues on the inner wall of the cylinder body can be rapidly removed, and maintenance work of pipelines under various working conditions can be completed.

Description

Technical Field

[0001] This utility model belongs to the field of cylinder inner wall cleaning technology, specifically relating to a cylinder inner wall wiping and traveling host. Background Technology

[0002] After undergoing high-temperature and high-pressure operation, long-term storage, heat treatment, and inner wall painting, various residues such as byproducts and nylon tape will adhere to the inner wall surface of the cylinder. Furthermore, the inner wall may develop aluminum or copper deposits due to compression. If these residues are not removed promptly, they will affect the cleanliness of the inner wall and impair its reuse.

[0003] Reusing the cylinder will cause the residue to accelerate the burning and wear of the inner wall of the cylinder, affecting working accuracy, reducing the life of the cylinder, and even causing danger. Therefore, cleaning and maintenance of the inner wall of the cylinder is extremely important. Utility Model Content

[0004] The purpose of this utility model is to provide a moving host for wiping the inner wall of a cylinder, which can quickly remove residues from the inner wall of the cylinder and complete the maintenance work of pipelines under various working conditions.

[0005] To achieve the above objectives, the technical solution used in this utility model is as follows:

[0006] The inner wall of the cylinder is used for wiping the main moving unit, which includes: a motor assembly, a gear assembly, and a cleaning and polishing brush. The gear assembly is connected between the motor assembly and the cleaning and polishing brush. The motor assembly includes: a housing, a motor, and a reducer. The motor and reducer are installed inside the housing. A power supply port is provided on the side wall of the housing. The motor is connected to the left end of the reducer. The power input end of the reducer is connected to the motor shaft, and the power output end of the reducer is connected to the main shaft. A housing end cover is provided on the left end of the housing, and a lifting ring is provided on the housing end cover. A connecting through hole is provided on the right end of the housing. The gear assembly includes: an assembly housing, a main shaft, a worm gear section, a crawling wheel, a turbine, a bevel gear section, a bevel gear, and a first brush body. The assembly housing has a tubular structure with multiple wheel through holes on the left and right sides and multiple brush through holes in the middle. The crawling wheel is installed in the wheel through holes, and the turbine is... The first brush body is mounted on a crawler wheel and installed in a brush through hole. The main shaft, worm gear section, and bevel gear section are located inside the assembly housing. Two worm gear sections are respectively located on the left and right sides of the main shaft, and multiple bevel gear sections are located between the two worm gear sections. The worm gear sections mesh with the worm gear. A bevel gear is provided at the lower part of the first brush body, and the bevel gear meshes with the bevel gear section. A first threaded hole is provided at the left end of the assembly housing, and a second screw passes through the connecting through hole and connects to the first threaded hole. The cleaning and polishing brush includes: a flange end cover, a support body, a second brush body, a fourth screw, and a plane bearing. The second brush body is fixed between the flange end cover and the support body. The flange end cover is provided with a first through hole, the support body is provided with a second through hole, and a threaded hole is provided at the right end of the main shaft. The fourth screw passes through the first through hole and the second through hole and connects to the threaded hole. The plane bearing is located between the flange end cover and the assembly housing.

[0007] Furthermore, the end cover of the casing is provided with a water inlet, which is connected to the inside of the casing, and multiple nozzles are provided on the side wall.

[0008] Furthermore, the housing is provided with a cable through hole, the power supply port is installed in the cable through hole, a sealing ring is provided at the connection position between the power supply port and the cable through hole, the outer wall of the sealing ring is provided with a sealing groove, and the inner wall of the cable through hole is embedded in the sealing groove.

[0009] Furthermore, sealing rings are provided at the connection points between the end cover and the housing, and at the connection points between the assembly housing and the housing.

[0010] Furthermore, a first key is provided at the connection position between the assembly housing and the end cover of the housing, and a second key is provided at the connection position between the main shaft and the power output end.

[0011] Furthermore, annular toothed discs are provided on both sides of the bevel gear section, and the annular toothed discs are located between the two bevel gears and mesh with each other.

[0012] Furthermore, two thrust bearings are installed inside the assembly housing, located between the bevel gear and the worm gear section, with the main shaft mounted on the thrust bearings.

[0013] Furthermore, the crawling wheel includes two crawling sub-wheels, with a turbine located between the two crawling sub-wheels, and the turbine's shaft is rotatably connected within the wheel through hole.

[0014] Furthermore, the second brush body is tubular in shape, with bristles on its outer wall, and a spring is provided between the inner wall of the second brush body and the outer wall of the support body.

[0015] Furthermore, the motor is a brushless motor, and the reducer is a planetary reducer.

[0016] The technical effects of this utility model include:

[0017] The cylinder inner wall wiping and moving main unit has a simple structure, is easy to operate, and is reliable in use. It is suitable for wiping and maintaining the inner walls of conveying equipment such as engineering machinery, oil pipelines, and power pressure pipelines. The entire set of equipment is compact in structure, simple to operate, reliable in use, and can be carried by a single person, enabling it to complete the maintenance work of pipeline parts under various working conditions.

[0018] After use, the long cylindrical parts can be wiped with the inner wall of the cylinder to quickly remove the residue from the inner wall of the main machine. It can be used for cleaning the inner wall of circular, square and complex shapes.

[0019] The main body of the wiping unit inside the cylinder is driven by a motor and a reducer. The main shaft drives the crawling wheels to move forward and backward on their own. At the same time, the main shaft drives the first brush body and the second brush body to rotate, so as to wipe the inner wall of the pipe and remove the adhering substances inside the tank. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of the main unit for wiping the inner wall of the middle cylinder of this utility model;

[0021] Figure 2 yes Figure 1 A schematic diagram of the AA-direction cross-sectional structure;

[0022] Figure 3 yes Figure 2 Enlarged view of point I in the middle;

[0023] Figure 4 This is a structural schematic diagram of the gear assembly in this utility model;

[0024] Figure 5 yes Figure 2 Enlarged view at point II;

[0025] Figure 6 yes Figure 1 Schematic diagram of the cross-sectional structure along the BB direction. Detailed Implementation

[0026] The following description fully illustrates specific embodiments of the present invention to enable those skilled in the art to practice and reproduce it.

[0027] like Figure 1 The diagram shown is a structural schematic of the main unit for wiping the inner wall of the middle cylinder of this utility model; as shown... Figure 2 As shown, is Figure 1 A schematic diagram of the AA-direction cross-section structure.

[0028] The inner wall wiping main unit of the cylinder includes: motor assembly 1, gear assembly 2, and cleaning and polishing brush 3. The gear assembly 2 is connected between the motor assembly 1 and the cleaning and polishing brush 3.

[0029] The motor assembly 1 includes: housing 11, motor 12, and reducer 13, with the motor 12 and reducer 13 installed inside the housing 11.

[0030] A housing end cap 14 is provided at the left end of the housing 11. Multiple nozzles 17 and a power supply port are provided on the side wall, which communicate with the interior of the housing 11. The housing end cap 14 and the housing 11 are connected and fixed by a first screw. The housing end cap 14 is provided with a water inlet 15 and a lifting ring 16. The water inlet 15 is connected to the interior of the housing 11 and is used to connect the pipeline to the liquid supply unit 2. The lifting ring 16 is connected to a pull rope. After the main unit 1 for wiping the inner wall of the cylinder is placed in the pipeline, the pull rope is used to pull the main unit for wiping the inner wall of the cylinder and to assist the main unit in climbing out of the pipe in case of an accident.

[0031] The motor 12 and the reducer 13 are connected and fixed together by a second screw. The power input end of the reducer 13 is connected to the rotating shaft of the motor 12; the power output end of the reducer 13 is connected to the main shaft 22. The housing 11 is provided with a cable through hole, and the power supply port is installed in the cable through hole. A sealing ring is provided at the connection position between the power supply port and the cable through hole. A sealing groove is provided on the outer wall of the sealing ring, and the inner wall of the cable through hole is embedded in the sealing groove.

[0032] Motor 12 is a brushless motor, and reducer 13 is a planetary reducer.

[0033] To facilitate the supply of cleaning fluid and power to the wiping unit on the inner wall of the cylinder, a fluid supply unit and a power supply unit are provided. The fluid supply unit supplies cleaning fluid to the motor assembly 1. Its structure includes a water pump and a storage tank. The inlet of the water pump is connected to the storage tank via a pipe, and the outlet of the water pump is connected to the inlet 15 of the wiping unit via a pipe. The storage tank stores the cleaning agent for the cylinder. The water pump draws the cleaning fluid from the storage tank, pressurizes it, and delivers it to the motor assembly 1, where it is sprayed onto the inner wall of the cylinder through nozzles. The power supply unit supplies power to the wiping unit and the fluid supply unit. Its structure includes an electrical control box, an inverter, and a power supply. The inverter converts the DC power to AC power and supplies power to the motor assembly 1 via cables. The electrical control box is mounted on the cables and includes switches, a voltmeter, operation buttons, and a controller for controlling the automatic, manual, walking, wiping, and spraying functions of the main unit.

[0034] like Figure 3 As shown, is Figure 2 Enlarged view of point I in the middle.

[0035] A connecting through hole is provided at the right end of the housing 11. A third screw 18 is installed in the connecting through hole, and a first sealing ring 19 is provided in the connecting through hole. The third screw 18 is used to connect the gear assembly 12 to the assembly housing 121.

[0036] like Figure 4 The diagram shown is a structural schematic of the gear assembly 2 in this utility model.

[0037] The gear assembly 2 includes: an assembly housing 21, a main shaft 22, a worm gear section 23, a crawler wheel 24, a turbine 25, a bevel gear section 26, a bevel gear 27, and a first brush body 28. The assembly housing 21 has a tubular structure with multiple wheel through holes on the left and right sides and multiple brush through holes in the middle. The crawler wheel 24 is installed in the wheel through holes, the turbine 25 is installed on the crawler wheel 24, and the first brush body 28 is installed in the brush through holes. The left end of the main shaft 22 is connected to the power output end of the reducer 13. The main shaft 22, the worm gear section 23, and the bevel gear section 26 are located inside the assembly housing 121. The worm gear section 23 and the bevel gear section 26 are fixed on the main shaft 22. Two worm gear sections 23 are respectively located on the left and right sides of the main shaft 22, and multiple bevel gear sections 26 are located between the two worm gear sections 23. The worm gear section 23 meshes with the turbine 25. A bevel gear 129 is provided at the lower part of the first brush body 128, and the bevel gear 29 meshes with the bevel gear section 26.

[0038] A first threaded hole is provided at the left end of the assembly housing 21, and a second screw is connected to the first threaded hole to connect the assembly housing 21 and the housing end cover 14 together. A second sealing ring and a first key are provided between the assembly housing 21 and the housing end cover 14, and the relative positions of the assembly housing 21 and the housing end cover 14 are fixed by the first key. Annular gear disks are provided on both sides of the bevel gear section 26, and the bevel gear disks are located between and mesh with two bevel gears 29.

[0039] Multiple wheel through holes and crawling wheels 24 on the left side are located on the same plane perpendicular to the main shaft 22, and multiple wheel through holes and crawling wheels 24 on the right side are located on the same plane perpendicular to the main shaft 22.

[0040] Multiple brush holes and bevel gears 29 are distributed on multiple planes perpendicular to the main shaft 22, with multiple brush holes and bevel gears 29 distributed on each plane.

[0041] Multiple bevel tooth segments 26 are distributed on multiple planes perpendicular to the main shaft 22.

[0042] The assembly housing 21 contains two thrust bearings, which are located between the bevel gear 29 and the worm gear section 23. The main shaft 22 is mounted on the thrust bearings.

[0043] The crawling wheel 24 includes two crawling sub-wheels, and the turbine 25 is located between the two crawling sub-wheels. The shaft of the turbine 25 is rotatably connected in the wheel through hole.

[0044] The upper part of the first brush body 28 is equipped with a fine steel stone brush, which is used to remove copper, scale, rust, etc.

[0045] like Figure 5 As shown, is Figure 2 Enlarged view at point II; as shown Figure 6 As shown, is Figure 1 Schematic diagram of the cross-sectional structure along the BB direction.

[0046] The left end of the main shaft 22 is connected to the power output end of the reducer 13, and the connection between the main shaft 22 and the power output end is positioned by a second key.

[0047] The cleaning and polishing brush 3 includes: a flange end cap 31, a support body 32, a second brush body 33, a fourth screw 34, and a plane bearing 35; the second brush body 33 is fixed between the flange end cap 31 and the support body 32. The flange end cap 31 is provided with a first through hole, the support body 32 is provided with a second through hole, and the right end of the spindle 22 is provided with a threaded hole. The fourth screw 34 passes through the first through hole and the second through hole and connects to the threaded hole; the plane bearing 35 is located between the flange end cap 31 and the assembly housing 21.

[0048] The second brush body 33 is tubular in shape, with bristles on its outer wall. It includes multiple brush body segments, which are fixed between the flange end cap 31 and the support body 32. A spring is provided between the inner wall of the second brush body 33 and the outer wall of the support body 32.

[0049] The specific steps for wiping the inner wall of the cylinder to clean the main unit are as follows:

[0050] Step 1: Wipe the inner wall of the cylinder and wipe the traveling main unit;

[0051] If cleaning fluid needs to be supplied to the inner wall of the cylinder for wiping the traveling unit, the fluid supply unit is connected to the water inlet 15 of the inner wall wiping traveling unit through a pipeline, and the power supply unit is connected to the power supply port of the inner wall wiping traveling unit through a cable.

[0052] Before use, check the completeness and integrity of all components. Open the carrying case and check for any missing parts and the appearance of each part. Check the positions of all switches in the electrical control box and return them to their preset positions.

[0053] If the pipeline is long, connect the pull rope to the lifting ring 16.

[0054] Add cleaning fluid to the storage tank as needed (use cleaning fluid to wipe parts with severe internal corrosion, steel nodules, aluminum residue, copper residue, or paint residue); pour the diluted cleaning fluid into the storage tank, then place the water pump inside. Observe the wiping effect during use. If the wiping effect is not good, continue wiping and add more cleaning fluid to prevent the water pump from running dry. The cleaning agent can be reused after filtration and clarification to avoid clogging the liquid delivery pipes and nozzles.

[0055] Before use, test whether the control program is normal (manual / automatic) after powering on, whether the crawler wheel 24, the second brush body 33, and the cleaning and polishing brush 3 are rotating, whether the inner wall of the cylinder is properly sprayed with liquid for wiping the traveling host, and whether the operation is normal.

[0056] Step 2: Place the inner wall wiping and moving main unit into the pipe, and power the motor 12 of the inner wall wiping and moving main unit. The motor 12 drives the reducer 13 to work, the reducer 13 drives the main shaft 22 to rotate, and the main shaft 22 drives the crawling wheel 24, the first brush body 28, and the cleaning and polishing brush 3 to rotate.

[0057] Switch the automatic / manual switch to the manual position and push the travel switch to the forward position. At this time, the green indicator light above the forward position will light up. After the entire equipment body is inside the pipeline, turn on the spray switch on the control panel. At this time, the green indicator light above the spray switch will light up, and the equipment will begin cleaning the inner wall of the pipeline.

[0058] The main shaft 22 drives the worm gear section 23 to rotate. By engaging the worm gear section 23 with the turbine 25, the worm gear section 23 drives the turbine 25 to rotate, and the turbine 25 drives the crawler wheel 24 to rotate.

[0059] The main shaft 22 drives the bevel gear section 26 to rotate, and the annular gear discs on both sides of the bevel gear section 26 drive the bevel gear 29 to rotate, and the bevel gear 29 drives the first brush body 28 to rotate.

[0060] The main shaft 22 drives the cleaning and polishing brush 3 to rotate, and the second brush body 33 on the outer side of the cleaning and polishing brush 3 rotates.

[0061] Step 3: The crawler wheel 24 drives the inner wall of the cylinder to move forward in the pipe, and the first brush body 28 and the cleaning and polishing brush 3 clean the inner wall of the pipe.

[0062] When the inner wall wiping moving unit moves to the area where the inner diameter of the pipe changes, the inner wall wiping moving unit stops moving forward. Push the forward switch to the reverse position. The green indicator light below the reverse position will light up. The inner wall wiping moving unit will move backward and clean the inner wall of the pipe until the inner wall wiping moving unit protrudes out of the pipe. Repeat the above operation if necessary.

[0063] If liquid cleaning is required, operate the liquid spray button on the electrical control box (green light on, green light off). After the water pump starts working, the cleaning fluid is injected into the water inlet 15 of the moving main unit through the pipeline. The cleaning fluid enters the casing 11 and is sprayed onto the inner wall of the pipeline through the nozzle 17, cleaning the inner wall of the pipeline during the cleaning process.

[0064] After spraying the liquid for one minute, wait five minutes before spraying again. During the wiping process, carefully observe whether the cleaning liquid is used up. If the cleaning liquid is used up, promptly push the spray switch on the electrical control box to the off position to turn off the spraying function. At this time, the spray switch indicator light will turn off. Move the manual forward button to the manual reverse position. At this time, the green indicator light below will light up, causing the wiping and moving main unit inside the cylinder to retract. Add cleaning liquid to the storage tank.

[0065] The terminology used in this invention is descriptive and exemplary, and not restrictive. Since this invention can be embodied in various forms without departing from the spirit or essence of the technical solution, it should be understood that the above embodiments are not limited to any of the foregoing details, but should be interpreted broadly within the spirit and scope defined by the appended claims. Therefore, all variations and modifications falling within the scope of the claims or their equivalents should be covered by the appended claims.

Claims

1. A main unit for wiping the inner wall of a cylinder, characterized in that, include: The motor assembly, gear assembly, and cleaning and polishing brush are connected together. The motor assembly includes: a housing, a motor, and a reducer. The motor and reducer are installed inside the housing. A power supply port is provided on the side wall of the housing. The motor is connected to the left end of the reducer. The power input end of the reducer is connected to the motor's shaft, and the power output end of the reducer is connected to the main shaft. A housing end cover is provided on the left end of the housing, and a lifting ring is provided on the housing end cover. A connection through hole is provided on the right end of the housing. The gear assembly includes: an assembly housing, a main shaft, a worm gear section, a crawler wheel, a worm, a bevel gear section, a bevel gear, and a first brush body. The assembly housing has a tubular structure with multiple wheel through holes on the left and right sides and multiple brush through holes in the middle. The crawler wheel is installed in the wheel through holes, the worm is mounted on the crawler wheel, and the first brush body is installed in the brush through holes. The main shaft and worm gear section... The bevel gear section is located inside the assembly housing. Two worm gear sections are respectively located on the left and right sides of the main shaft. Multiple bevel gear sections are located between the two worm gear sections. The worm gear sections mesh with the worm gear. A bevel gear is located at the lower part of the first brush body, and the bevel gear meshes with the bevel gear section. A first threaded hole is provided at the left end of the assembly housing, and a second screw passes through the connecting through hole and connects to the first threaded hole. The cleaning and polishing brush includes: a flange end cover, a support body, a second brush body, a fourth screw, and a plane bearing. The second brush body is fixed between the flange end cover and the support body. The flange end cover is provided with a first through hole, the support body is provided with a second through hole, and a threaded hole is provided at the right end of the main shaft. The fourth screw passes through the first through hole and the second through hole and connects to the threaded hole. The plane bearing is located between the flange end cover and the assembly housing.

2. The cylinder inner wall wiping and traveling main unit as described in claim 1, characterized in that, The end cover of the casing is equipped with a water inlet, which is connected to the inside of the casing. Multiple nozzles are installed on the side wall.

3. The cylinder inner wall wiping and traveling main unit as described in claim 1, characterized in that, The casing is provided with a cable through hole, and the power supply port is installed in the cable through hole. A sealing ring is provided at the connection position between the power supply port and the cable through hole. A sealing groove is provided on the outer wall of the sealing ring, and the inner wall of the cable through hole is embedded in the sealing groove.

4. The cylinder inner wall wiping and traveling main unit as described in claim 1, characterized in that, Sealing rings are provided at the connection points between the end cover and the housing, and at the connection points between the assembly housing and the housing.

5. The cylinder inner wall wiping and traveling main unit as described in claim 1, characterized in that, A first key is provided at the connection point between the assembly housing and the end cover of the housing, and a second key is provided at the connection point between the main shaft and the power output end.

6. The cylinder inner wall wiping and traveling main unit as described in claim 1, characterized in that, An annular toothed disc is provided on both sides of the bevel gear section, and the annular toothed disc is located between the two bevel gears and meshes with them.

7. The cylinder inner wall wiping and traveling main unit as described in claim 1, characterized in that, The assembly housing contains two thrust bearings, which are located between the bevel gear and the worm gear section, and the main shaft is mounted on the thrust bearings.

8. The cylinder inner wall wiping and traveling main unit as described in claim 1, characterized in that, The crawling wheel consists of two crawling sub-wheels, with a turbine located between the two crawling sub-wheels. The turbine's shaft is rotatably connected within the wheel through-hole.

9. The cylinder inner wall wiping and traveling main unit as described in claim 1, characterized in that, The second brush body is tubular in shape, with bristles on its outer wall, and a spring is installed between the inner wall of the second brush body and the outer wall of the support body.

10. The cylinder inner wall wiping and traveling main unit as described in claim 1, characterized in that, The motor is a brushless motor, and the reducer is a planetary reducer.

Images