Hydrogel excess material collecting container
By designing the filtration and fixing mechanisms of the hydrogel residue collection container, the problems of solid-liquid mixing and instability in the existing device are solved, achieving efficient solid-liquid separation and information management, and facilitating safe operation.
Patent Information
- Application Number
- CN202520253977.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-02-18
AI Technical Summary
Existing hydrogel residue collection devices are simple in design, lack efficient filtration functions, have mixed solid and liquid components, unstable containers, and lack information recording, posing safety hazards and inconvenience in management.
A hydrogel residue collection container was designed, which includes a filtration mechanism, a fixing mechanism, and an information recording function. It uses a combination of filter screen, suction cup, and spring to achieve solid-liquid separation and stable adsorption, and is equipped with a storage tank and a recording card for information management.
It achieves efficient solid-liquid separation, ensures container stability, improves processing efficiency and information management convenience, and reduces safety hazards and operational difficulty.
Smart Images

Figure CN223673173U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of surplus material collection, especially relates to a hydrogel surplus material collection container. BACKGROUND
[0002] With the wide application of hydrogel in medicine, cosmetics, food and other fields, a certain amount of surplus material is often generated in its production process. As a material widely used in medical dressings, drug delivery systems, cosmetics and food additives, hydrogel has high water absorption, softness and good biocompatibility, so its application range is increasingly wide. In the production process of these industries, hydrogel often needs to be produced through some complex preparation processes, such as dissolution, crosslinking, soaking and other operations. These processes often produce a certain amount of waste and by-products. If these hydrogel surplus materials are not properly treated, they may cause serious pollution to the environment. Especially in some production links, untreated hydrogel residues may be directly discharged into the environment, polluting water sources, soil and even air. In addition, some hydrogels may contain chemical solvents or additives, which may harm the ecosystem or human health if not effectively treated. On the other hand, improper treatment of hydrogel surplus materials may also cause unnecessary waste in the production process, affecting the utilization efficiency of raw materials, increasing production costs and reducing the overall operating efficiency of enterprises.
[0003] The existing surplus material collection device is usually simple in design and lacks efficient filtering function, which may cause solid-liquid mixing problem and increase the difficulty of subsequent treatment. Most of the existing devices lack information recording and management function, and cannot intuitively reflect the type or state of the surplus material in the container, causing inconvenience in management. The fixing method is also single, and the container may slide or tip over during use, posing a safety hazard.
[0004] Therefore, a hydrogel surplus material collection container is proposed to solve the above problems. UTILITY MODEL CONTENT
[0005] In order to make up for the above shortcomings, the utility model provides a hydrogel surplus material collection container, which aims to improve the problems of incomplete solid-liquid separation, unstable container and lack of information recording function in the existing hydrogel surplus material treatment process.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme: a hydrogel surplus material collection container, comprising a collection container main body, a filter mechanism is arranged inside the collection container main body, a sealing cover is threadedly connected to the top of the collection container main body, and a fixing mechanism is arranged on the outside of the collection container main body.
[0007] The fixed mechanism includes a sleeve, a connecting assembly is arranged outside the sleeve, a piston is slidably connected inside the sleeve, a push rod is fixedly connected to the top of the piston, a spring is arranged inside the sleeve, a suction cup is fixedly connected to the bottom of the sleeve, and a gas pressure balance assembly is arranged outside the sleeve.
[0008] As a further description of the above technical solution:
[0009] The filter mechanism includes a filter screen, the filter screen is slidably connected inside the collecting container body, a limiting ring is fixedly connected to the inner wall of the collecting container body, the filter screen is placed on the top of the limiting ring, and a pull ring is rotatably connected to the inner wall of the filter screen.
[0010] As a further description of the above technical solution:
[0011] The connecting assembly includes a connecting column, the connecting column is fixedly connected to the outside of the sleeve, a sliding block is fixedly connected to the end of the connecting column away from the sleeve, a trapezoidal block is fixedly connected to the outside of the collecting container body, and the sliding block is slidably connected to the outside of the trapezoidal block.
[0012] As a further description of the above technical solution:
[0013] The gas pressure balance assembly includes an exhaust plug, an exhaust hole is formed in the outside of the sleeve, the exhaust plug is threadedly connected inside the exhaust hole, a connecting rope is fixedly connected to the outside of the exhaust plug, and the connecting rope is fixedly connected to the outside of the sleeve away from the exhaust plug.
[0014] As a further description of the above technical solution:
[0015] A storage groove is fixedly connected to the outside of the collecting container body, and a record card is slidably connected inside the storage groove.
[0016] As a further description of the above technical solution:
[0017] A handle is fixedly connected to the outside of the collecting container body, and an auxiliary plate is fixedly connected to the outside of the sealing cover.
[0018] As a further description of the above technical solution:
[0019] One end of the spring is fixedly connected to the bottom of the piston, and the other end of the spring is fixedly connected to the inner bottom wall of the sleeve.
[0020] As a further description of the above technical solution:
[0021] A scale mark is arranged on the outside of the collecting container body, a sealing ring is mounted on the inner top wall of the sealing cover, and the sealing ring abuts against the top of the collecting container body.
[0022] The utility model has the advantages of the following beneficial effects:
[0023] 1. In the utility model, through the design of the fixing mechanism, the suction cup, the piston and the spring combination can generate stable adsorption force between the container and the working surface, thereby preventing the collection container from dumping or moving. After this design, the container is more secure and stable during use, compared with the traditional container which is prone to sliding or tilting, the problem of unstable container is solved, and the smooth operation is ensured.
[0024] 2. In the utility model, the filter mechanism is arranged in the collection container, combined with the structure of the sliding filter screen and the limiting ring, efficient solid-liquid separation is realized. The filter screen can effectively remove the solid impurities in the hydrogel excess material, so that the liquid part remains pure. Compared with the traditional container, the trouble of impurity accumulation is avoided, and the processing efficiency is greatly improved.
[0025] 3. In the utility model, the storage groove, the recording card and the scale mark are arranged, so that the collection information of the hydrogel excess material can be easily recorded and managed. Through the recording card, the user can conveniently record the collection date, batch and other information, and the management convenience is improved. Compared with the container which is not easy to manage in the prior art, after adopting this design, the information traceability and the use flexibility of the container are greatly improved. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 A three-dimensional schematic view of a hydrogel excess material collection container is provided for the utility model;
[0027] Figure 2 An exploded structural schematic view of a hydrogel excess material collection container is provided for the utility model;
[0028] Figure 3 For Figure 2 An enlarged schematic view of position A in the utility model;
[0029] Figure 4 For Figure 2 An enlarged schematic view of position B in the utility model;
[0030] Figure 5 For Figure 4 An enlarged schematic view of position C in the utility model.
[0031] LEGEND:
[0032] 1. Sealing cover; 2. Handle; 3. Scale mark; 4. Suction cup; 5. Sleeve; 6. Push rod; 7. Collection container main body; 8. Auxiliary plate; 9. Sealing ring; 10. Filter screen; 11. Limiting ring; 12. Exhaust plug; 13. Recording card; 14. Storage groove; 15. Pull ring; 16. Connecting rope; 17. Sliding block; 18. Connecting column; 19. Piston; 20. Spring; 21. Trapezoidal block; 22. Exhaust hole. DETAILED DESCRIPTION
[0033] The technical solutions in the embodiments of the utility model will be apparently and completely described in connection with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by the ordinary skilled in the art without creative labor belong to the protection scope of the utility model.
[0034] With reference to Figure 1 Figure 5 An embodiment provided by the utility model: a hydrogel excess material collecting container, comprising a collecting container main body 7, the collecting container main body 7 is internally provided with a filtering mechanism, the collecting container main body 7 top is screw-connected with a sealing cover 1, the collecting container main body 7 outer side is provided with a fixing mechanism;
[0035] The fixing mechanism comprises a sleeve 5, the sleeve 5 outer side is provided with a connecting assembly, the sleeve 5 inside is slidably connected with a piston 19, the piston 19 top is fixedly connected with a push rod 6, the sleeve 5 inside is provided with a spring 20, the sleeve 5 bottom is fixedly connected with a suction cup 4, the sleeve 5 outer side is provided with a gas pressure balance assembly. The collecting container main body 7 is mainly used for collecting and storing hydrogel excess material, the container inside is installed with a filtering mechanism, which is used to separate solid and liquid, cooperates with the sealing cover 1, plays a sealing leakproof and protection role, avoids external pollution. The sealing cover 1 is used for sealing and protection, prevents hydrogel excess material from leaking or polluting external environment, is screw-connected at the top, is convenient for installation and dismounting, ensures the safe use of the container. The sleeve 5 is the main part of the fixing mechanism, is used for bearing each part inside it, ensures normal operation. The piston 19 is used for moving inside the sleeve 5, discharges the gas inside the sleeve 5, and cooperates with the spring 20 to make the sleeve 5 inside produce negative pressure, so that the suction cup 4 can be tightly adsorbed on the specified position. The spring 20 is used for resetting the piston 19. The push rod 6 is used for controlling the movement of the piston 19. The suction cup 4 is the main fixing assembly, tightly adsorbs the container on the plane through the gas pressure difference, prevents the container from sliding or toppling over, ensures the safe operation.
[0036] With reference to Figure 1 Figure 4 The filtration mechanism includes a filter screen 10, which is slidably connected inside the collection container body 7. A limiting ring 11 is fixedly connected to the inner wall of the collection container body 7. The bottom of the filter screen 10 is placed on top of the limiting ring 11. A pull ring 15 is rotatably connected to the inner wall of the filter screen 10. Scale marks 3 are provided on the outer side of the collection container body 7. A sealing ring 9 is installed on the inner top wall of the sealing cover 1, and the sealing ring 9 abuts against the top of the collection container body 7. The filter screen 10 is used to separate solid residue from liquid, ensuring the purity of the residue. The slidable connection of the filter screen 10 inside the collection container body 7 facilitates cleaning and replacement, ensuring long-term efficiency. The limiting ring 11 is used to position and fix the filter screen 10, ensuring that the filter screen 10 is stably installed inside the collection container body 7. The pull ring 15 allows for easy removal or replacement of the filter screen 10 from the container, increasing the ease of operation and simplifying cleaning and maintenance. It can be designed for convenient operation, allowing users to easily pull the filter screen 10 for cleaning or replacement during use, ensuring the filter screen 10 remains in the correct position during operation, thus improving filtration efficiency and stability. The scale 3 displays the level of residual hydrogel material in the container, providing clear visual cues to help users determine the amount of remaining material for timely handling and management. Different scales 3 can be set according to actual needs to ensure operational accuracy. The sealing ring 9 increases the seal between the sealing cap 1 and the main body of the collection container 7.
[0037] Reference Figure 1 - Figure 4 The connecting assembly includes a connecting post 18, which is fixedly connected to the outside of the sleeve 5. A slider 17 is fixedly connected to the end of the connecting post 18 away from the sleeve 5. A trapezoidal block 21 is fixedly connected to the outside of the collection container body 7, and the slider 17 is slidably connected to the outside of the trapezoidal block 21. The connecting post 18 is used to connect the sleeve 5 and the slider 17. The slider 17 is used to cooperate with the trapezoidal block 21 to realize the installation or disassembly of the fixing mechanism.
[0038] Reference Figure 1 , Figure 4 and Figure 5The air pressure balancing assembly includes an exhaust plug 12, an exhaust hole 22 is formed on the outside of the sleeve 5, the exhaust plug 12 is threadedly connected inside the exhaust hole 22, a connecting rope 16 is fixedly connected to the outside of the exhaust plug 12, and the end of the connecting rope 16 away from the exhaust plug 12 is fixedly connected to the outside of the sleeve 5. The exhaust plug 12 is used to release or maintain the air pressure in the sleeve 5 by opening or closing the exhaust hole 22, to ensure that the suction cup 4 can be stably adsorbed on the surface and easily released. The exhaust hole 22 is used to provide an air flow channel to balance the air pressure between the inside and outside of the sleeve 5, to adjust the air pressure in the sleeve 5 through the exhaust hole 22 when the suction cup 4 is adsorbed or released, to realize the operation of releasing the suction cup 4 from the desktop, and the size of the exhaust hole 22 needs to balance the air flow and sealing performance, and the exhaust plug 12 is threadedly connected to realize reliable sealing effect and facilitate adjustment and disassembly. The connecting rope 16 is used to prevent the exhaust plug 12 from being lost, and the exhaust plug 12 is fixed to the outside of the sleeve 5 through the connecting rope 16, so that even if the exhaust plug 12 is removed during use, the exhaust plug 12 can always be left near the device, facilitating subsequent operation, and the connecting rope 16 is designed to a certain length to provide sufficient flexibility for easy operation.
[0039] With reference to Figure 1 - Figure 4 The storage groove 14 is fixedly connected to the outside of the collection container body 7, the recording card 13 is slidably connected inside the storage groove 14, the handle 2 is fixedly connected to the outside of the collection container body 7, the auxiliary plate 8 is fixedly connected to the outside of the sealing cover 1, one end of the spring 20 is fixedly connected to the bottom of the piston 19, and the other end of the spring 20 is fixedly connected to the inner bottom wall of the sleeve 5. The storage groove 14 is a special area for information recording and management, and the recording card 13 is slidably connected inside the storage groove 14, used to store and update the relevant information of the hydrogel surplus, facilitating recording and checking, such as collection date, surplus type, batch number, etc., facilitating subsequent management and processing, and the storage groove 14 is designed to be sliding type, so that the recording card 13 can be easily inserted or taken out. The recording card 13 is used to store and display important information, such as the type of collected hydrogel, date, batch number, etc., which can be replaced and updated, and the user can plug in or pull out the recording card 13 at any time, facilitating the management of data used multiple times, and providing a non-electronic and reliable information storage method. The handle 2 facilitates moving and carrying the container, providing a gripping point for the user, and the handle 2 is fixedly connected to the outside of the collection container body 7, so that the user can more conveniently lift or move the container, especially during filtering and cleaning, improving the operation flexibility of the container and reducing the labor during carrying. The auxiliary plate 8 is used to strengthen the operation of the sealing cover 1, providing an additional gripping or twisting support point, facilitating the user to open or close the sealing cover 1, improving the stability and operation torque of the sealing cover 1, especially in the case that the sealing is tight or the friction force of the sealing ring 9 is large, effectively reducing the operation difficulty.
[0040] Working principle: when the device starts working, the water gel surplus material enters the container through the collection container body 7, and the filter mechanism starts to work. The filter screen 10 in the container separates the solid residues and liquid impurities in the water gel, ensuring the purity of the surplus material. The filter screen 10 is fixed in the container by sliding connection, and the bottom is positioned by the limiting ring 11 to prevent the filter screen 10 from moving, thereby ensuring the stability of the filtering effect. When the filter screen 10 needs to be cleaned or replaced, the user can easily take it out through the pull ring 15 on the inner wall of the filter screen 10, which is simple and convenient to operate.
[0041] The sealing cover 1 at the top of the container is connected to the collection container body 7 by threads, and the sealing ring 9 inside is tightly attached to the top of the collection container body 7, which plays a good sealing role and effectively prevents leakage of the surplus material or external pollution. During the filtering process, the user can observe the liquid level in the container at any time through the scale mark 3 on the outside of the container, master the collection situation of the surplus material, and facilitate timely processing and management.
[0042] In order to facilitate the fixation and stability of the container, a fixing mechanism is installed on the outside of the container. The core component of the fixing mechanism is the sleeve 5, which is internally installed with a piston 19 and a spring 20. By pushing the piston 19 to slide through the push rod 6, and cooperating with the restoring force of the spring 20, a negative pressure is generated in the sleeve 5, so that the suction cup 4 is firmly attached to the workbench or other flat surface, preventing the container from sliding or toppling over, and ensuring the safety of operation.
[0043] In addition, the air pressure balance assembly of the fixing mechanism adjusts the air pressure inside and outside the sleeve 5 through the air vent plug 12 and the air vent hole 22. When the suction cup 4 needs to be released, the user can unscrew the air vent plug 12 to allow external air to enter the inside of the sleeve 5, balance the air pressure inside and outside, and the suction cup 4 automatically separates from the surface. To prevent the air vent plug 12 from being lost, it is fixed to the outside of the sleeve 5 through the connecting rope 16, so that it can always be kept near the device even when the air vent plug 12 is removed, facilitating subsequent operation.
[0044] On the outside of the container, a storage groove 14 is provided, which is internally connected with a recording card 13 for recording and managing important information such as the collection date, type and batch number of the water gel surplus material, facilitating subsequent tracking and processing. The recording card 13 can be inserted and removed at any time, facilitating replacement and updating of data. In order to facilitate the user to move and carry, a handle 2 is fixed on the outside of the container, which can be used by the user to lift the container during transportation or cleaning, reducing the operation burden. The sealing cover 1 on the top of the container is provided with an auxiliary plate 8, which provides additional gripping force and torque support for the user, especially when the sealing is tight or the friction of the sealing ring 9 is large, which can greatly reduce the difficulty of opening the sealing cover 1.
[0045] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.
Claims
1. A hydrogel residue collection container, comprising a collection container body (7), characterized in that: The collection container body (7) is equipped with a filter mechanism inside, and a sealing cap (1) is threadedly connected to the top of the collection container body (7). A fixing mechanism is provided on the outside of the collection container body (7). The fixing mechanism includes a sleeve (5), a connecting component is provided on the outside of the sleeve (5), a piston (19) is slidably connected inside the sleeve (5), a push rod (6) is fixedly connected to the top of the piston (19), a spring (20) is provided inside the sleeve (5), a suction cup (4) is fixedly connected to the bottom of the sleeve (5), and a pressure balancing component is provided on the outside of the sleeve (5).
2. The hydrogel residue collection container according to claim 1, characterized in that: The filtration mechanism includes a filter screen (10), which is slidably connected inside the collection container body (7). A limiting ring (11) is fixedly connected to the inner wall of the collection container body (7). The bottom of the filter screen (10) is placed on top of the limiting ring (11). A pull ring (15) is rotatably connected to the inner wall of the filter screen (10).
3. The hydrogel residue collection container according to claim 1, characterized in that: The connecting assembly includes a connecting post (18), which is fixedly connected to the outside of the sleeve (5). A slider (17) is fixedly connected to one end of the connecting post (18) away from the sleeve (5). A trapezoidal block (21) is fixedly connected to the outside of the main body of the collection container (7), and the slider (17) is slidably connected to the outside of the trapezoidal block (21).
4. A hydrogel residue collection container according to claim 1, characterized in that: The air pressure balancing assembly includes an exhaust plug (12), and an exhaust hole (22) is provided on the outside of the sleeve (5). The exhaust plug (12) is threaded inside the exhaust hole (22), and a connecting rope (16) is fixedly connected to the outside of the exhaust plug (12). The end of the connecting rope (16) away from the exhaust plug (12) is fixedly connected to the outside of the sleeve (5).
5. A hydrogel residue collection container according to claim 1, characterized in that: The main body (7) of the collection container is fixedly connected to a storage slot (14), and a recording card (13) is slidably connected inside the storage slot (14).
6. A hydrogel residue collection container according to claim 1, characterized in that: A handle (2) is fixedly connected to the outside of the main body (7) of the collection container, and an auxiliary plate (8) is fixedly connected to the outside of the sealing cover (1).
7. A hydrogel residue collection container according to claim 1, characterized in that: One end of the spring (20) is fixedly connected to the bottom of the piston (19), and the other end of the spring (20) is fixedly connected to the inner bottom wall of the sleeve (5).
8. A hydrogel residue collection container according to claim 2, characterized in that: The outer side of the collection container body (7) is provided with a scale mark (3), and a sealing ring (9) is installed on the inner top wall of the sealing cover (1). The sealing ring (9) abuts against the top of the collection container body (7).