Take-up device in horizontal cradle
By changing the I-beam reel of the twisting machine to a horizontal installation and adopting a horizontal smooth rod for wire laying, combined with a permanent magnet constant tension mechanism, the problem of unstable wire laying in the twisting machine was solved, and product quality and production efficiency were improved.
Patent Information
- Application Number
- CN202520096410.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-01-16
AI Technical Summary
The vertical installation of the I-beam reel in the existing twisting machine leads to unstable wire arrangement, affecting product quality. In addition, the automatic adjustment structure of the lead screw is highly dependent on the adjustment, resulting in poor uniform wire distribution.
A horizontal cradle internal wire take-up device is adopted, the I-beam reel is changed to a horizontal installation, and a horizontal smooth rod wire laying mechanism is used to replace the lead screw wire laying mechanism. Combined with a permanent magnet constant tension mechanism and a cam clamping mechanism, the uniform distribution of steel wire is achieved.
It improves the stability and product quality of the wiring, enhances the uniformity of the steel wire distribution, reduces the frequency of H-beam replacement, and improves production efficiency.
Smart Images

Figure CN223674007U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technology field of stranding machine, concretely is horizontal cradle inner collecting wire device. BACKGROUND
[0002] Stranding machine is also called stranding rope machine group, is the last way of rope process in metal products industry, according to the twist pitch requirement of different technology, rope diameter requirement, realizes the combination of multiple ordered sequences into rope, is widely used in petroleum drilling, power transmission, ship lifting and unloading, elevator lifting and other industrial and agricultural application occasions;
[0003] The I-beam of steel strand stranding machine is vertically installed, and the stability is poor during the wire arranging process, which greatly affects the quality of the product, and the adjusting structure of the wire arranging mechanism is mostly a screw rod adjusting mode, and the automatic adjusting dependence is strong, and the effect of uniform steel wire arrangement is poor. UTILITY MODEL CONTENTS
[0004] The utility model discloses a horizontal cradle inner collecting wire device to solve the existing problems in the above background technology.
[0005] To achieve the above object, the utility model provides the following technical scheme: horizontal cradle inner collecting wire device, including the casing, the one side of the top of casing is provided with I-beam, and the top of one end of casing is installed cam top tight mechanism, and the middle part of the top of casing is provided with horizontal light pole wire arranging mechanism and steel wire traction mechanism respectively;
[0006] The side, away from I-beam of the top of casing is provided with first guide pulley, second guide pulley and third guide pulley respectively, the top of casing is provided with traction wheel near third guide pulley, the both sides of the one end of the front of casing are provided with fourth guide pulley and fifth guide pulley respectively, the one end of the front of casing is provided with straightener mechanism, and straightener mechanism is located between fourth guide pulley and fifth guide pulley, the one end of the back of casing is provided with permanent magnet constant tension mechanism, and permanent magnet constant tension mechanism and cam top tight mechanism are matched with the both ends of I-beam respectively.
[0007] Preferably, the both sides of the casing are provided with semicircular limit plates, and the semicircular limit plates open downward.
[0008] Preferably, the first guide pulley, the second guide pulley and the third guide pulley are rotatably connected to the top of the casing by a fixed shaft.
[0009] Preferably, the fourth guide pulley and the fifth guide pulley are rotatably connected to the end face of the casing by a fixed shaft, and the fourth guide pulley and the fifth guide pulley are installed longitudinally.
[0010] Preferably, the horizontal light pole wire arranging mechanism comprises a mounting bin, a light pole is mounted in the mounting bin, a base plate is slidably connected to the outer side of the light pole, a vertical plate is mounted on the top of the base plate, a first pulley is rotationally connected to the top end surface of the vertical plate, a second pulley is rotationally connected to the bottom end surface of the vertical plate, and a small pulley set is mounted on the outer wall of the vertical plate.
[0011] Preferably, the first pulley and the second pulley are located on the same end surface, and the first pulley is located directly above the second pulley.
[0012] Compared with the prior art, the horizontal light pole wire arranging mechanism improves the original H-shaped wheel vertical installation mode into a horizontal installation mode, solves the problem of unstable wire arranging during wire arranging, greatly improves the stability of product quality, and improves the wire arranging from a screw rod wire arranging to a horizontal light pole wire arranging which can adjust the pitch and has a better uniform arrangement effect. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 It is a perspective view of the utility model;
[0014] Figure 2 It is a front view of the utility model;
[0015] Figure 3 It is a side view of the utility model;
[0016] Figure 4 It is a plan view of the utility model;
[0017] Figure 5 It is a structure schematic view of the horizontal light pole wire arranging mechanism.
[0018] In the figure: 1, shell; 2, H-shaped wheel; 3, cam clamping mechanism; 4, horizontal light pole wire arranging mechanism; 41, mounting bin; 42, light pole; 43, base plate; 44, vertical plate; 45, first pulley; 46, second pulley; 47, small pulley set; 5, steel wire traction mechanism; 6, first guide wheel; 7, second guide wheel; 8, third guide wheel; 9, traction wheel; 10, fourth guide wheel; 11, fifth guide wheel; 12, straightener mechanism; 13, permanent magnet constant tension mechanism. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0020] Please refer toFigures 1-5 The utility model provides an embodiment: horizontal cradle inner retraction wire device, including casing 1, the one side of casing 1 top is provided with I -beam 2, and the top of casing 1 one end is installed cam top tight mechanism 3, and the middle part of casing 1 top is provided with horizontal light pole wire arranging mechanism 4 and steel wire traction mechanism 5 respectively,
[0021] The side away from I -beam 2 of casing 1 top is provided with first guide pulley 6, second guide pulley 7 and third guide pulley 8 respectively, and first guide pulley 6, second guide pulley 7 and third guide pulley 8 are connected through fixed shaft rotation on the top of casing 1, and fourth guide pulley 10 and fifth guide pulley 11 are connected through fixed shaft rotation on the end face of casing 1, and fourth guide pulley 10 and fifth guide pulley 11 are longitudinally installed, and the place near third guide pulley 8 of casing 1 top is provided with traction wheel 9, and the both sides of the one end of casing 1 front are provided with fourth guide pulley 10 and fifth guide pulley 11 respectively, and the one end of casing 1 front is provided with straightener mechanism 12, and straightener mechanism 12 is located between fourth guide pulley 10 and fifth guide pulley 11, and the one end of casing 1 back is provided with permanent magnet constant tension mechanism 13, and permanent magnet constant tension mechanism 13 and cam top tight mechanism 3 are matched with the both ends of I -beam 2 respectively.
[0022] The both sides of casing 1 are provided with semicircular limit plate, and the semicircular limit plate opening faces downward, and steel wire passes through the semicircular limit plate lower opening,
[0023] Horizontal light pole wire arranging mechanism 4 includes installation bin 41, and the inside of installation bin 41 is installed with light pole 42, and the outside of light pole 42 is slidably connected with base plate 43, and the top of base plate 43 is installed with vertical plate 44, and the end face top of vertical plate 44 is fixedly pivotally connected with first pulley 45, and the end face bottom of vertical plate 44 is fixedly pivotally connected with second pulley 46, and small pulley set 47 is installed on the outer wall of vertical plate 44, and first pulley 45 and second pulley 46 are located on the same end face, and first pulley 45 is located directly above second pulley 46.
[0024] Working principle: the horizontal cradle inner retraction wire device is supported by the cam top tight mechanism 3 installed on casing 1, one end permanent magnet constant tension mechanism 13 to support transversely installed I -beam 2, and horizontal light pole wire arranging mechanism 4 is provided with pulley to guide steel wire to reciprocate, and the right side of horizontal light pole is provided with a group of steel wire traction mechanism 5, and the device is the power source of steel wire export, and after steel wire traction mechanism 5 draws out steel wire and passes through traction wheel 9, first guide pulley 6 and fourth guide pulley 10, passes through straightener mechanism 12, and then is introduced into traction wheel 9 by fifth guide pulley 11 and fourth guide pulley 10 and first guide pulley 6, and then reciprocates through horizontal light pole wire arranging mechanism 4 to complete the uniform arrangement of steel wire.
[0025] Note: the utility model discloses a novel stranding machine based on our company, and on the basis of vertical installation and operation of the I-beam for a period of time, the original vertical I-beam mounting mode is changed to horizontal type through technical improvement, the wire arranging is changed from screw rod wire arranging to light rod wire arranging that can adjust pitch, the problem of unstable wire arranging during wire arranging is solved, the stability of product quality is greatly improved, and the horizontal type I-beam is changed from the original 315 to 420, the take-up of single I-beam is doubled, the time of replacing I-beam is greatly saved, and production efficiency is improved.
[0026] It is apparent for those skilled in the art that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be realized in other specific forms without departing from the spirit or essential characteristics of the utility model. Therefore, the embodiments should be regarded as exemplary and non-restrictive in any aspect, and the scope of the utility model is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the utility model. Any reference signs in the claims should not be regarded as limiting the claims.
[0027] In the description of the utility model, unless otherwise specified, the meaning of "multiple" is two or more than two; the orientation or position relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second", "third" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance. In the description of the utility model, it is necessary to explain that, unless otherwise specified and limited, the terms "connected", "connected" should be understood broadly, for example, can be fixedly connected, can be detachably connected, can be mechanically connected, can be electrically connected, can be directly connected, or indirectly connected through an intermediate medium. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
Claims
1. A horizontal cradle wire retraction device comprising a housing (1), characterised in that: The shell (1) top one side is provided with spool (2), the shell (1) one end top is provided with cam top mechanism (3), the shell (1) top middle part is provided with horizontal light pole cable arrangement mechanism (4) and steel wire traction mechanism (5) respectively; The shell (1) top away from spool (2) one side is provided with first guide pulley (6), second guide pulley (7) and third guide pulley (8) respectively, the shell (1) top is provided with traction wheel (9) near third guide pulley (8), the shell (1) front one end both sides are provided with fourth guide pulley (10) and fifth guide pulley (11) respectively, the shell (1) front one end is provided with straightener mechanism (12), and straightener mechanism (12) is located between fourth guide pulley (10) and fifth guide pulley (11), the shell (1) back one end is provided with permanent magnet constant tension mechanism (13), the permanent magnet constant tension mechanism (13) and cam top mechanism (3) are respectively matched with both ends of spool (2).
2. The horizontal cradle wire in device of claim 1, wherein: The shell (1) both sides are provided with semicircular limit plate, and semicircular limit plate opening faces downward.
3. The horizontal cradle wire in device of claim 1, wherein: The first guide pulley (6), the second guide pulley (7) and the third guide pulley (8) are rotationally connected to the top of the shell (1) through a fixed shaft.
4. The horizontal cradle wire in device of claim 1, wherein: The fourth guide pulley (10) and the fifth guide pulley (11) are rotationally connected to the end face of the shell (1) through a fixed shaft, and the fourth guide pulley (10) and the fifth guide pulley (11) are longitudinally installed.
5. The horizontal cradle wire in device of claim 1, wherein: The horizontal light pole cable arrangement mechanism (4) includes a mounting bin (41), a light pole (42) is installed inside the mounting bin (41), a base plate (43) is slidably connected to the outside of the light pole (42), a vertical plate (44) is installed on the top of the base plate (43), a first pulley (45) is rotationally connected to the top end face of the vertical plate (44) through a fixed shaft, a second pulley (46) is rotationally connected to the bottom end face of the vertical plate (44) through a fixed shaft, and a small pulley set (47) is installed on the outer wall of the vertical plate (44).
6. The horizontal cradle wire in device of claim 5, wherein: The first pulley (45) and the second pulley (46) are located on the same end face, and the first pulley (45) is located directly above the second pulley (46).