Sleeve hoisting lead traction device

By designing a bushing hoisting lead traction device and utilizing pressure sensors and distance measuring mechanisms to monitor the hoisting process in real time, the problems of unstable angle adjustment and lead entanglement during transformer bushing hoisting were solved, achieving fast, efficient, and safe hoisting operations.

CN223674194UActive Publication Date: 2025-12-16JINCHENG CHUANGKE INTELLIGENT MFG INFORMATION TECH CO LTD
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Patent Information

Application Number
CN202422668100.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-12-16
Estimated Expiration
2034-11-01

AI Technical Summary

Technical Problem

During the installation of transformer bushings, existing technologies make it difficult to adjust the angle stably, which can easily lead to damage to porcelain components, tangling of lead wires, and damage to insulation paper. There is also a risk of high-voltage lead wire breakage, affecting installation efficiency and safety.

Method used

A casing hoisting lead traction device was designed, including a fixed base, a pulley mechanism, a distance measuring mechanism, fixed outriggers, and a data transmitter. The force and distance of the traction rope are monitored in real time through pressure sensors and distance measuring devices, and integrated into a handheld receiver to provide real-time data feedback for adjusting the tension and position.

Benefits of technology

This improved the stability and safety of the casing hoisting process, reduced the risk of lead wire damage, ensured fast and efficient operation, reduced additional damage, and improved the reliability and safety of the operation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223674194U_ABST
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Abstract

The utility model relates to the technical field of sleeve installation, in particular to a sleeve hoisting lead traction device which comprises an installation groove and a pressure sensor arranged on a fixed seat, a pulley mechanism I arranged on the pressure sensor, a traction rope arranged on the pulley mechanism I and used for pulling a lead, and a distance measuring mechanism arranged on the fixed seat, the fixed supporting leg is detachably arranged in the mounting groove through a quick release mechanism, the fixed supporting leg is used for being connected with a sleeve, the movement of the lead is controlled by pulling the rope connected with the rotary lifting ring screw, the pressure sensor records the pulling force of the rope to the lead, and the encoder records the moving distance of the rope; and the data transmitter sends out the data, so that the tension on the lead can be conveniently controlled, and the position of the lead in the sleeve can be conveniently judged.
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Description

TECHNICAL FIELD

[0001] The utility model relates to bushing installation technical field, concretely is a bushing hoisting lead wire traction device. BACKGROUND

[0002] If the transformer bushing fails, it needs to be disassembled for repair or replacement. The high-voltage bushing is the main insulation device outside the transformer tank, and the lead-out wire of the transformer winding must pass through the insulation bushing to insulate between the lead-out wires and between the lead-out wire and the transformer shell, and also to fix the lead-out wire. When installing, a steel wire rope is generally connected between the high-voltage bushing and the lifting hook. However, when installing the high-voltage bushing, a high-voltage lead wire needs to be drawn out from the middle of the high-voltage bushing, one end of which is connected to the high-voltage bushing base of the transformer or the reactor, and the other end is connected to the high-voltage cable or other electrical equipment.

[0003] When hoisting and installing the high-voltage bushing, because the transformer bushing is heavy and the porcelain part is easy to be damaged, the angle is difficult to adjust when hoisting in the air, and the bushing is unstable during hoisting, etc., which often causes the steel wire rope and the high-voltage lead wire to be wound together, causing great trouble in installing the high-voltage bushing, and even damaging the high-voltage lead wire. During the replacement of the oil-paper capacitor cable-through bushing, it is necessary to ensure quick and efficient replacement of the bushing, and also to ensure that the winding cable lead wire does not appear additional stress and winding breakage. The insulation paper of the lead wire winding is easy to be damaged during the bushing hoisting process, which affects the insulation. And if the cable-through lead wire is under too much stress during the replacement of the bushing, it will cause the copper wire of the cable-through lead wire to be wound and broken, the internal winding of the transformer to be damaged, and even the cable-through lead wire and the winding to be broken and separated, causing the entire transformer to be damaged. Therefore, the transformer bushing hoisting is a very difficult work.

[0004] In the past, the traction cable-through lead wire operation basically relied on the experience of the staff to pull, and the limited innovation was only optimized at the traction end or the lifting hook, such as the transformer bushing hoisting cable-through lead wire traction adjustment special tool provided by application No. 201710724194.3, which did not fundamentally solve the problem. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a bushing hoisting lead wire traction device to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0007] A bushing hoisting lead wire traction device, comprising:

[0008] A fixing seat is provided with a mounting groove and a pressure sensor on the fixing seat;

[0009] A first pulley mechanism is arranged on the pressure sensor, and a traction rope for pulling the lead wire is arranged on the first pulley mechanism, and the pressure sensor is used to detect the force of the traction rope on the first pulley mechanism.

[0010] A distance measuring mechanism is arranged on the fixed seat and is used to detect the distance of movement of the traction rope.

[0011] A fixed leg is detachably arranged in the mounting groove through a quick release mechanism, and the fixed leg is used to connect the sleeve.

[0012] A second pulley mechanism is arranged on the fixed leg and is used to guide the movement of the traction rope.

[0013] A data transmitter is used to transmit the data detected by the distance measuring device and the pressure sensor to a handheld receiver, so as to adjust the tension of the traction rope and determine the position of the head of the lead wire in the sleeve.

[0014] Preferably, the first pulley mechanism comprises a pulley frame arranged on the pressure sensor, a first pulley arranged on the pulley frame, and an anti-falling plate arranged on the pulley frame.

[0015] Preferably, the traction rope comprises a rope arranged on the first pulley and passing through the fixed seat, and a rotating ring screw arranged on the rope, the rotating ring screw being used to connect the lead wire, pull the rope, drive the lead wire to move, and the anti-falling plate being used to prevent the rope from falling off the first pulley.

[0016] Preferably, the distance measuring mechanism comprises a bracket arranged on the fixed seat, a movable plate arranged on the bracket, a distance measuring wheel and an encoder arranged on the movable plate, and a tension spring connecting the movable plate and the bracket, the tension spring being used to make the distance measuring wheel closely contact the rope, and the encoder being used to detect the distance of movement of the lead wire.

[0017] Preferably, the fixed leg comprises a connecting pipe arranged in the mounting groove, a leg arranged on the connecting pipe, and a fixing screw arranged on the leg, the leg being rotated to closely contact the sleeve, and the fixing screw being used to connect the leg and the sleeve.

[0018] Preferably, the quick release mechanism comprises a hole shaft pin inserted on the connecting pipe and connecting the connecting pipe and the wall of the mounting groove, and a ball head spring pin inserted on the hole shaft pin, the ball head spring pin being removed to take down the connecting pipe.

[0019] Preferably, the pulley mechanism two includes a fixed ring disposed on the connecting pipe, a rotating wheel frame disposed on the connecting pipe and located between the fixed rings, and a second pulley disposed on the rotating wheel frame. The rotating wheel frame rotates along the connecting pipe, so that the second pulley adjusts the direction of the lead wire.

[0020] Preferably, the mounting base is provided with a protective cover.

[0021] Compared with the prior art, the beneficial effects of this utility model are:

[0022] 1. Multiple fixed support leg mounting positions are provided, which makes the device more compatible and can be used with various specifications of sleeves, making installation easier;

[0023] 2. The fixed outriggers are installed using a quick-release mechanism, making operation convenient, fast, and more efficient;

[0024] 3. The entire traction track is designed with anti-derailment and adaptive force, making the operation safer and reducing the risk of damage;

[0025] 4. The distance measuring mechanism can monitor the status and distance of the lead wire in real time during the traction process, so that the staff can be clear about the situation when performing the operation, making the operation more reliable;

[0026] 5. The ranging mechanism and pressure sensor signal transmitter are integrated into one board, saving space. The pressure sensor data and ranging data are integrated into the same handheld receiver, which is simpler, lighter, and easier to view.

[0027] 6. This utility model fills the gap in the field where there are no special tools for operation, which can greatly save time, increase safety, and is highly economical. Attached Figure Description

[0028] Fig. 1 This is a schematic diagram of the structure of this utility model;

[0029] Fig. 2 This is a structural schematic diagram from another perspective of the present invention;

[0030] Fig. 3 This is a schematic diagram of the structure of the present invention after the protective cover is concealed;

[0031] Fig. 4 This is a structural schematic diagram of the present invention from another perspective after the hidden protective cover is installed.

[0032] In the figure: 1, fixed seat; 2, mounting groove; 3, pressure sensor; 4, data transmitter; 5, pulley frame; 6, first pulley; 7, anti-drop plate; 8, rope; 9, rotating ring screw; 10, support; 11, movable plate; 12, ranging wheel; 13, encoder; 14, tension spring; 15, connecting pipe; 16, supporting leg; 17, fixing screw; 18, hole shaft pin; 19, ball head spring pin; 20, fixed ring; 21, rotating wheel frame; 22, second pulley; 23, protective cover. DETAILED DESCRIPTION

[0033] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0034] Please refer to Figs. 1 to 4 The utility model provides a technical scheme:

[0035] A sleeve hoisting lead wire pulling device, comprising:

[0036] The fixed seat 1 is provided with the mounting groove 2 and the pressure sensor 3, and the fixed seat 1 is the basis for fixing other parts, and is formed by welding a stainless steel plate with special hole positions designed on the upper and lower two pieces and a center through pipe, the center through pipe is arranged at the center of the two stainless steel plates, and the center through pipe is used for passing the rope 8, the fixed seat 1 has six mounting grooves 2 around the circumference, and three fixed legs or four fixed legs can be selected for installation according to the number of mounting hole positions of the hoisted sleeve in actual use.

[0037] The pressure sensor 3 is fixed to the bottom of the interlayer of the fixed seat 1, and the upper surface is slightly higher than the upper surface of the fixed seat 1. By cooperating with the data transmitter 4, the force of pulling the traction rope can be transmitted to the handheld receiver of the worker, so as to guide the worker to better adjust the pulling force of the pulling lead wire, prevent the pulling force from being too large to cause the lead wire to fall off or other accidents, and the U2B force sensor of Houtinge Bikai (Suzhou) Electronic Measurement Technology Co., Ltd. can be selected for the pressure sensor 3, so that the pressure sensor 3 detects the pressure of the pulley frame 5 arranged on the pressure sensor 3 on the pressure sensor 3, the handheld receiver can select a handheld terminal or other signal receiving equipment, and the specific model of the pressure sensor 3 and the handheld receiver can also be reasonably selected according to the actual use.

[0038] Pulley mechanism one, pulley mechanism one includes pulley frame 5, first pulley 6, anti-off plate 7, pulley frame 5 is connected with pressure sensor 3, is fixed on the load surface of pressure sensor 3 by screw, the top of which is welded with anti-off plate 7, which can prevent the traction rope from slipping out of the pulley, the first pulley 6 is installed on the pulley frame 5 by pin shaft, so that the first pulley 6 and the pulley frame 5 will be under pressure when pulling the traction rope, so as to transmit force to the pressure sensor 3 and collect pressure data.

[0039] Traction rope, traction rope includes rope 8 and rotating ring screw 9, one end of rope 8 is connected with high-voltage lead by setting rotating ring screw 9, and then passes through first pulley 6 and second pulley 22, and the terminal is pulled by electric winch or experienced operator, rope 8 is wear-resistant high-strength nylon material, rotating ring screw 9 is fixed at the head of rope 8 and is connected with high-voltage lead through thread, and rotating structure is arranged on the upper portion of the rotating ring screw 9, which can adapt to the shaking and twisting generated during hoisting, prevent the high-voltage lead from being wound and damaged, and prevent the connecting part from loosening due to twisting.

[0040] Distance measuring mechanism, distance measuring mechanism includes support 10, movable plate 11, distance measuring wheel 12, encoder 13 and tension spring 14, support 10 is a supporting base of distance measuring mechanism, is fixed on fixed base 1 by screw, one end of movable plate 11 is connected with support 10 by pin shaft, so that it has the freedom of rotation, the other end is provided with distance measuring wheel 12 and encoder 13, and tension spring 14 is used for connecting support 10 and movable plate 11, so that distance measuring wheel 12 is pressed to first pulley 6 and is close to traction rope, so that distance measuring wheel 12 will roll along with the movement of rope 8 when pulling rope 8, encoder 13 detects the angle of rotation of distance measuring wheel 12, because the radius of distance measuring wheel 12 is a known fixed value, so the distance walked during pulling the lead can be accurately known, which is helpful to judge the position information of the head of high-voltage lead in the sleeve, and the encoder 13 can be selected as ROC / ROQ 1000 of Heidehann Company, and the specific model of encoder 13 can be reasonably selected according to actual use.

[0041] Data transmitter 4 is fixed to fixed base 1 by stainless steel bending plate, this device is a device integrating the transmitter of pressure sensor 3 and distance measuring device, which transmits pressure and distance data to handheld receiver through antenna, and stm32 single-chip microcomputer is also arranged in data transmitter 4, the transmitter can select hc-05 Bluetooth module, and the encoder 13, pressure sensor 3 and transmitter can be connected with the single-chip microcomputer through data electrical signal, the single-chip microcomputer can control the Bluetooth module to send the distance signal collected by the encoder 13 and the force signal collected by the pressure sensor, so that the signals are received by the handheld receiver and displayed on the handheld receiver, and the specific model of data transmitter 4 can be reasonably selected according to actual use.

[0042] The fixed leg is installed and fixed in the mounting slot 2 of the mounting base 1 through the quick release mechanism, and comprises a connecting pipe 15, a supporting leg 16 and a fixing screw 17. The supporting leg 16 is welded from a stainless steel plate, is connected with the lower end of the connecting pipe 15 through a bolt, and is welded with a limiting sheet, so that the supporting leg 16 is in a natural falling state when being taken, and is only rotated at a small angle within a limited range. When being installed, the supporting leg 16 can be directly placed on the sleeve mounting surface, otherwise the supporting leg 16 needs to be rotated to be horizontal before being placed. The fixing screw 17 is used for fixing the supporting leg 16 to the sleeve mounting surface, and fixing the whole device on the working position. The fixing screw 17 uses a large lifting ring handle, and is convenient for hand tightening. The connecting pipe 15 is a connecting rod of the mounting base 1 and the supporting leg 16. The upper end of the connecting pipe 15 is connected with the ball head spring pin 19 through the cross hole shaft pin 18 and the ball head spring pin 19 inserted from bottom to top in combination, so that the fixed leg is quickly and effectively installed and fixed, the preparation time is saved, and the lower end of the supporting leg 16 is fixed. The two connections can be rotated and adjusted within a certain range to adjust the opening angle.

[0043] The quick release mechanism comprises the hole shaft pin 18 and the ball head spring pin 19. The hole shaft pin 18 is inserted in the connecting pipe 15 and connects the connecting pipe 15 with the wall of the mounting slot 2, so that the connecting pipe 15 is rotationally connected with the side wall of the mounting slot. The ball head spring pin 19 is inserted in the hole shaft pin 18. When the ball head spring pin 19 is removed, the connecting pipe 15 can be removed.

[0044] The pulley mechanism two comprises a fixed ring 20, a rotating wheel frame 21 and a second pulley 22. The fixed ring 20 can be welded on the connecting pipe 15 or fastened through a top wire, and is used for limiting the rotating wheel frame 21 to slide up and down on the connecting pipe 15. The fixed ring 20, the rotating wheel frame 21 and the second pulley 22 are only arranged on the fixed leg which must be installed, and the remaining fixed legs are not installed. The rotating wheel frame 21 is fixed between the two fixed rings 20, and can rotate around the connecting pipe 15 of the fixed leg, and is used for adapting to the stress direction of the rope 8. The second pulley 22 is installed on the rotating wheel frame 21, and is used for guiding the direction of the rope 8.

[0045] The protective cover 23 is used for covering and protecting each part on the mounting base 1, and has the functions of beauty and protection.

[0046] Working principle: when being used, the fixing screw 17 is screwed on the sleeve, and is used for hoisting the lead wire. The rotating ring screw 9 is connected with the lead wire, the rope 8 connected with the rotating ring screw 9 is pulled and rotated, the movement of the lead wire is controlled, the pressure sensor 3 records the pulling force of the rope 8 on the lead wire, the encoder 13 records the moving distance of the rope 8, and the data transmitter 4 sends out the data, so as to control the pulling force of the lead wire and judge the position of the lead wire in the sleeve.

[0047] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A conduit hoisting lead pulling device characterized by, The utility model relates to a kind of fixed seat, the fixed seat is provided with installation slot and pressure sensor; Pulley mechanism one, the pulley mechanism one is provided on the pressure sensor, the pulley mechanism one is provided with traction rope for pulling lead wire, the pressure sensor is used to detect the force of the traction rope to the pulley mechanism one; Distance measuring mechanism, the distance measuring mechanism is used to be arranged on fixed seat, for detecting the distance of traction rope movement; Fixed leg, the fixed leg is detachably arranged in the installation slot by quick release mechanism, and the fixed leg is used to connect sleeve pipe; Pulley mechanism two, the pulley mechanism two is arranged on the fixed leg, for guiding the direction of the traction rope; Data transmitter, the data transmitter is used to transmit the data detected by the distance measuring mechanism and pressure sensor to handheld receiver, to facilitate the adjustment of the tension of the traction rope while determining the position of the head of lead wire in sleeve pipe. The pulley mechanism one includes a pulley frame provided on the pressure sensor, a first pulley provided on the pulley frame, and an anti-disengagement plate provided on the pulley frame.

2. A conduit hoist lead pull device according to claim 1, characterized in that: The traction rope includes a rope provided on the first pulley and passing through the fixed seat, and a rotating ring screw provided on the rope, the rotating ring screw is used to connect the lead wire, pull the rope, and drive the lead wire to move, and the anti-disengagement plate is used to prevent the rope from disengaging from the first pulley.

3. A conduit hoist lead pull device according to claim 2, characterised in that: The distance measuring mechanism includes a bracket provided on the fixed seat, a movable plate provided on the bracket, a distance measuring wheel and an encoder provided on the movable plate, and a tension spring connecting the movable plate and the bracket, the tension spring is used to make the distance measuring wheel closely contact the rope, and the encoder is used to detect the distance of the lead wire movement.

4. A conduit hoist lead pull device according to claim 3, wherein: The fixed leg includes a connecting pipe provided in the installation slot, a leg provided on the connecting pipe, and a fixing screw provided on the leg, the leg is rotated to fit the sleeve pipe, so that the fixing screw connects the leg and the sleeve pipe.

5. A conduit hoist lead pull device according to claim 4, wherein: The quick release mechanism includes a hole shaft pin inserted on the connecting pipe and connecting the connecting pipe with the wall of the installation slot, and a ball head spring pin inserted on the hole shaft pin, the ball head spring pin is removed, and the connecting pipe is removed.

6. A conduit hoist lead pull device according to claim 5, wherein: The pulley mechanism two includes a fixed ring provided on the connecting pipe, a rotating wheel frame provided on the connecting pipe and located between the fixed rings, and a second pulley provided on the rotating wheel frame, the rotating wheel frame is rotated along the connecting pipe, so that the second pulley adjusts the direction of the lead wire.

7. A conduit hoist lead pull device according to claim 6, wherein: The fixed seat is provided with a protective cover.

8. A conduit hoist lead pull device according to claim 7, characterized in that: ​

Citation Information

Patent Citations

  • Special tool for pulling and adjusting cable penetrating lead hoisted by transformer bushing

    CN107720567A