Double-station filling device

Abstract

The utility model relates to a double-station filling device which comprises a main machine table, a moving mechanism, a filling gun, a conveying mechanism, a position sensor and a CCD (Charge Coupled Device) camera, the host table is provided with a controller; the moving mechanism is connected with the main machine table and electrically connected with the controller. The filling guns are arranged on the moving mechanisms, the filling guns are driven by the moving mechanisms to stretch into the chemical barrel to achieve filling, the number of the filling guns is two, the two filling guns are arranged on the two sides of the main machine table respectively, and the moving mechanisms correspond to the filling guns one to one; the conveying mechanisms are in one-to-one correspondence with the filling guns; the position sensor is used for detecting whether the chemical barrel is in place or not, the position sensor is arranged on the rack, the position sensor is arranged near the filling gun, and the position sensor is in communication connection with the controller; and the CCD camera is arranged on the filling gun and is in communication connection with the controller. According to the utility model, alignment between the filling gun and the chemical barrel can be automatically realized, manual adjustment is not needed, the adjustment time is shortened, the filling efficiency is effectively improved, and the automation degree is higher.

Description

TECHNICAL FIELD

[0001] The utility model relates to chemical filling equipment technical field especially is related to a double station filling device. BACKGROUND

[0002] In the chemical industry, the filling operation of chemical barrels is a key link in the production line. However, the traditional chemical barrel filling equipment mostly has problems such as low filling efficiency and poor precision. Specifically, in the filling process of single-station filling equipment, manual adjustment is required to align the filling gun with the chemical barrel, which results in a long time spent on adjustment for each filling, thereby reducing the filling efficiency. SUMMARY

[0003] Therefore, it is necessary to provide a double-station filling device to solve the problem that the existing filling equipment requires manual adjustment to align the filling gun with the chemical barrel, which results in a long time spent on adjustment for each filling, thereby reducing the filling efficiency.

[0004] A double-station filling device comprises:

[0005] A main machine table is provided with a controller.

[0006] A moving mechanism is connected to the main machine table and electrically connected to the controller.

[0007] A filling gun is provided on the moving mechanism and driven by the moving mechanism to extend into a chemical barrel for filling. The number of filling guns is two, and two filling guns are provided on both sides of the main machine table. The moving mechanism corresponds to the filling gun one-to-one.

[0008] A conveying mechanism is used to convey the chemical barrel below the filling gun, and the conveying mechanism corresponds to the filling gun one-to-one.

[0009] A position sensor is used to detect whether the chemical barrel is in place. The position sensor is provided near the filling gun and is in communication connection with the controller.

[0010] A CCD camera is provided on the filling gun and is in communication connection with the controller.

[0011] The double-station filling device can automatically align the filling gun with the chemical barrel without manual adjustment, which shortens the adjustment time, effectively improves the filling efficiency, and has a higher degree of automation. The double-station filling device can complete the filling of two chemical barrels at the same time, further improving the filling efficiency.

[0012] In one of the embodiments, the moving mechanism comprises a frame, a lifting moving assembly, a front-back moving assembly and a left-right moving assembly, the lifting moving assembly is arranged on the frame, the front-back moving assembly is arranged on the lifting moving assembly, the left-right moving assembly is arranged on the front-back moving assembly, and the filling gun is arranged on the left-right moving assembly.

[0013] In one of the embodiments, the lifting moving assembly comprises a lead screw, a lead screw seat and a lifting driver, the lead screw is fixedly arranged on the frame, the lead screw seat is threadedly connected with the lead screw, and the lifting driver is fixedly arranged on the frame and drivingly connected with the lead screw.

[0014] In one of the embodiments, the lifting moving assembly further comprises a lifting guide rail and a lifting sliding block, the lifting guide rail is arranged on the frame in parallel with the lead screw, and the lifting sliding block is slidingly arranged on the lifting guide rail.

[0015] In one of the embodiments, the front-back moving assembly comprises a fixed seat, a movable seat, a front-back moving gear, a front-back moving rack and a front-back moving driver, the fixed seat is fixedly connected with the lead screw seat and the lifting sliding block, the movable seat is slidingly connected with the fixed seat, the front-back moving rack is fixedly arranged on the fixed seat, the front-back moving driver is fixedly arranged on the movable seat, the front-back moving gear is drivingly connected with the front-back moving driver, and the front-back moving gear is engaged with the front-back moving rack.

[0016] In one of the embodiments, the front-back moving assembly further comprises a front-back moving guide rail and a front-back moving sliding block, the front-back moving guide rail is arranged on the fixed seat in parallel with the front-back moving rack, the front-back moving sliding block is slidingly arranged on the front-back moving guide rail, and the movable seat is fixedly connected with the front-back moving sliding block.

[0017] In one of the embodiments, the left-right moving assembly comprises a movable plate, a left-right moving gear, a left-right moving rack and a left-right moving driver, the movable plate is slidingly connected with the movable seat, the left-right moving rack is fixedly arranged on the movable plate, the left-right moving driver is fixedly arranged on the movable seat, the left-right moving gear is drivingly connected with the left-right moving driver, and the left-right moving gear is engaged with the left-right moving rack.

[0018] In one of the embodiments, the left-right moving assembly further comprises a left-right moving guide rail and a left-right moving slider, the left-right moving guide rail is arranged on the movable seat in parallel with the left-right moving rack, the left-right moving slider is slidingly arranged on the left-right moving guide rail, the movable plate is fixedly connected with the left-right moving slider, and the filling gun is fixedly connected with the movable plate.

[0019] In one of the embodiments, the conveying mechanism comprises a conveying frame, a conveying roller and a conveying driver, the conveying frame is arranged below the main machine table, the conveying roller is rollably arranged on the conveying frame, and the conveying roller is drivingly connected with the conveying driver.

[0020] In one of the embodiments, the double-station filling device further comprises a feeding mechanism, the feeding mechanism comprises a storage tank, a feeding pump, a feeding valve and a flow meter, the filling gun is communicated with the storage tank through a pipeline, the feeding pump is arranged between the filling gun and the storage tank, the feeding valve and the flow meter are arranged between the filling gun and the feeding pump, the flow meter is communicatively connected with the controller, and the feeding pump is electrically connected with the controller. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is an assembly structure schematic view of the double-station filling device in one of the embodiments of the utility model;

[0022] Figure 2 It is Figure 1 an enlarged view of part A in the figure;

[0023] Figure 3 It is an assembly structure schematic view of the moving mechanism and the filling gun in the double-station filling device as shown in the figure; Figure 1

[0024] Figure 4 It is an assembly structure schematic view of the conveying mechanism in the double-station filling device as shown in the figure. Figure 1

[0025] The meanings of the reference numerals in the drawings are as follows:

[0026] 100 - double-station filling device;

[0027] 10 - main machine table;

[0028] ​​20-moving mechanism, 21-frame, 22-lifting moving assembly, 221-screw rod, 222-screw rod seat, 223-lifting driver, 224-lifting guide rail, 225-lifting sliding block, 23-fore-and-aft moving assembly, 231-fixed seat, 232-moving seat, 233-fore-and-aft moving driver, 234-fore-and-aft moving guide rail, 235-fore-and-aft moving sliding block, 24-left-and-right moving assembly, 241-moving plate, 242-left-and-right moving gear, 243-left-and-right moving rack, 244-left-and-right moving driver, 245-left-and-right moving guide rail, 246-left-and-right moving sliding block;

[0029] 30-filling gun;

[0030] 40-conveying mechanism, 41-conveying frame, 42-conveying roller, 43-conveying driver;

[0031] 50-position sensor;

[0032] 60-CCD camera. DETAILED DESCRIPTION

[0033] In order to make the above objectives, features and advantages of the present application more apparent, specific embodiments of the present application will be described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. However, the present application can be practiced in a number of ways other than those specifically described herein, and it is to be understood that the present application is not limited in its application to the particulars set forth in the following description. It is to be understood that the drawings and the descriptions herein are only intended to illustrate the present application and not to limit the scope of the present application.

[0034] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0035] In addition, the terms "first" and "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first" and "second" can explicitly or implicitly include at least one of the features. In the description of the present application, the meaning of "a plurality of" is at least two, such as two, three, etc., unless otherwise specifically limited.

[0036] In the present application, unless otherwise expressly specified and limited, the terms "mounting", "connecting", "connecting", "fixing" and the like should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship of two elements, unless otherwise expressly limited. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0037] In the present application, unless otherwise expressly specified and limited, the first feature is "on" or "under" the second feature. The first and second features can be in direct contact, or the first and second features can be in indirect contact through an intermediate medium. Moreover, the first feature "above", "above" and "above" the second feature can be directly above or obliquely above the first feature, or only indicate that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" the second feature can be directly below or obliquely below the first feature, or only indicate that the horizontal height of the first feature is less than that of the second feature.

[0038] It should be noted that when an element is referred to as "fixed to" or "provided on" another element, it can be directly on another element or there can be a middle element. When an element is considered to be "connected" to another element, it can be directly connected to another element or there can be a middle element. The terms "vertical", "horizontal", "up", "down", "left", "right" and similar expressions used herein are for illustrative purposes only and are not the only embodiment.

[0039] Please refer to Figure 1 , the double-station filling device 100 of an embodiment of the present application, including main machine table 10, filling gun 30, moving mechanism 20 and conveying mechanism 40, the main machine table 10 is provided with controller, the moving mechanism 20 is connected the main machine table 10, the filling gun 30 is located on the moving mechanism 20, the filling gun 30 is driven under the moving mechanism 20 and extends into chemical barrel, to realize filling, the number of filling gun 30 is two, two filling gun 30 is divided and arranged on the both sides of the main machine table 10, the moving mechanism 20 and the filling gun 30 correspond one by one, the conveying mechanism 40 is used for conveying chemical barrel to the lower side of the filling gun 30

[0040] Please refer to Figures 1 to 3The moving mechanism 20 comprises a rack 21, a lifting moving assembly 22, a front-back moving assembly 23 and a left-right moving assembly 24, the lifting moving assembly 22 is arranged on the rack 21, the front-back moving assembly 23 is arranged on the lifting moving assembly 22, the left-right moving assembly 24 is arranged on the front-back moving assembly 23, and the filling gun 30 is arranged on the left-right moving assembly 24.

[0041] Please refer to Figures 1 to 3 The lifting moving assembly 22 comprises a lead screw 221, a lead screw seat 222 and a lifting driver 223, the lead screw 221 is fixedly arranged on the rack 21, the lead screw seat 222 is threadedly connected with the lead screw 221, and the lifting driver 223 is fixedly arranged on the rack 21 and in transmission connection with the lead screw 221.

[0042] Please refer to Figures 1 to 3 The lifting moving assembly 22 further comprises a lifting guide rail 224 and a lifting sliding block 225, the lifting guide rail 224 is arranged on the rack 21 in parallel with the lead screw 221, and the lifting sliding block 225 is slidingly arranged on the lifting guide rail 224.

[0043] Please refer to Figures 1 to 3 The front-back moving assembly 23 comprises a fixed seat 231, a movable seat 232, a front-back moving gear, a front-back moving rack and a front-back moving driver 233, the fixed seat 231 is fixedly connected with the lead screw seat 222 and the lifting sliding block 225, the movable seat 232 is slidingly connected with the fixed seat 231, the front-back moving rack is fixedly arranged on the fixed seat 231, the front-back moving driver 233 is fixedly arranged on the movable seat 232, the front-back moving gear is in transmission connection with the front-back moving driver 233, and the front-back moving gear is in meshing connection with the front-back moving rack.

[0044] Please refer to Figures 1 to 3 The front-back moving assembly 23 further comprises a front-back moving guide rail 234 and a front-back moving sliding block 235, the front-back moving guide rail 234 is arranged on the fixed seat 231 in parallel with the front-back moving rack, the front-back moving sliding block 235 is slidingly arranged on the front-back moving guide rail 234, and the movable seat 232 is fixedly connected with the front-back moving sliding block 235.

[0045] The left-right moving assembly 24 comprises a movable plate 241, a left-right moving gear 242, a left-right moving rack 243 and a left-right moving driver 244. The movable plate 241 is slidingly connected to the movable seat 232. The left-right moving rack 243 is fixedly arranged on the movable plate 241. The left-right moving driver 244 is fixedly arranged on the movable seat 232. The left-right moving gear 242 is in transmission connection with the left-right moving driver 244. The left-right moving gear 242 is in meshing connection with the left-right moving rack 243.

[0046] Please refer to Figures 1 to 3 , the left-right moving assembly 24 further comprises a left-right moving guide rail 245 and a left-right moving slider 246. The left-right moving guide rail 245 is arranged on the movable seat 232 in parallel with the left-right moving rack 243. The left-right moving slider 246 is slidingly arranged on the left-right moving guide rail 245. The movable plate 241 is fixedly connected to the left-right moving slider 246. The filling gun 30 is fixedly connected to the movable plate 241.

[0047] Please refer to Figure 1 and Figure 4 , the conveying mechanism 40 corresponds to the filling gun 30 one by one. The conveying mechanism 40 comprises a conveying frame 41, a conveying roller 42 and a conveying driver 43. The conveying frame 41 is arranged below the main machine table 10. The conveying roller 42 is rollingly arranged on the conveying frame 41. The conveying roller 42 is in transmission connection with the conveying driver 43. The conveying driver 43 is electrically connected to the controller.

[0048] The double-station filling device 100 further comprises a feeding mechanism (not shown in the figure). The feeding mechanism comprises a storage tank, a feeding pump, a feeding valve and a flow meter. The filling gun 30 is in communication with the storage tank through a pipe. The feeding pump is arranged between the filling gun 30 and the storage tank. The feeding valve and the flow meter are arranged between the filling gun 30 and the feeding pump. The flow meter is in communication connection with the controller. The feeding pump is electrically connected to the controller.

[0049] Please refer to Figure 2 , the double-station filling device 100 further comprises a position sensor 50 for detecting whether the chemical barrel is in place. The position sensor 50 is arranged on the rack 21. The position sensor 50 is arranged near the filling gun 30. The position sensor 50 is in communication connection with the controller.

[0050] Please refer to Figure 1The double-station filling device 100 further comprises a CCD camera 60 arranged on the filling gun 30, and the CCD camera 60 is in communication connection with the controller.

[0051] The working principle of the double-station filling device 100 in the embodiment is as follows: in working, the conveying roller 42 works under the driving of the conveying driver 43 to convey the chemical barrels; when the controller receives the position information sent by the position sensor 50, the controller controls the conveying driver 43 to pause working, and then controls the CCD camera 60 to work, the CCD camera 60 takes a photo of the chemical barrel, the controller analyzes the image sent by the CCD camera 60 to obtain the filling port position information of the chemical barrel and the capacity information of the chemical barrel, and then the controller controls the moving mechanism 20 to work according to the obtained filling port position information to drive the filling gun 30 to insert into the filling port of the chemical barrel to start filling; in the filling process, the flowmeter sends the real-time flow information to the controller, and the controller dynamically controls the feeding pump to work according to the capacity information of the chemical barrel and the real-time flow information to complete the filling of the chemical barrel, so that the phenomenon of chemical liquid overflowing from the chemical barrel can be effectively reduced, the degree of automation is higher, and the capacity is more standard; after the filling is completed, the controller controls the conveying driver 43 to work to output the chemical barrel after the filling is completed, and in the output process, the operator covers the lid on the filling port of the chemical barrel.

[0052] The double-station filling device 100 can automatically realize the alignment between the filling gun 30 and the chemical barrel through the cooperation of the main machine table 10, the moving mechanism 20, the filling gun 30, the conveying mechanism 40, the position sensor 50 and the CCD camera 60, manual adjustment is not needed, the adjustment time is shortened, the filling efficiency is effectively improved, and the degree of automation is higher.

[0053] The technical features of the above-described embodiments can be combined in any manner, and to make the description concise, not all possible combinations of the technical features in the above-described embodiments are described, however, as long as the combinations of the technical features do not exist contradictions, they should be considered as the scope of the present disclosure.

[0054] The above-described embodiments only express several implementation manners of the utility model, the description is more specific and detailed, but can not therefore be understood as the limitation of the utility model patent range. It should be pointed out that for ordinary skilled person in the art, without departing from the utility model concept, several modifications and improvements can be made, which belong to the protection range of the utility model. Therefore, the protection range of the utility model patent should be subject to the appended claims.

Claims

1. A double station filling apparatus, characterized in that, The utility model provides a kind of chemical industry barrel filling device, including: Host platform, the host platform is provided with controller; Moving mechanism, the moving mechanism is connected the host platform, the moving mechanism is electrically connected with the controller; Filling gun, the filling gun is located on the moving mechanism, the filling gun is driven into chemical industry barrel under the moving mechanism, to realize filling, the number of the filling gun is two, two The filling gun is separately arranged on the both sides of the host platform, the moving mechanism and the filling gun one to one correspond; Conveying mechanism, for conveying chemical industry barrel to below the filling gun, the conveying mechanism and the filling gun one to one correspond; Position sensor, for detecting whether chemical industry barrel is in place, the position sensor is located near the filling gun, the position sensor is connected with the controller in communication;And CCD camera, the CCD camera is located on the filling gun, the CCD camera is connected with the controller in communication.

2. Double station filling device according to claim 1, characterized in that The moving mechanism includes rack, lifting moving component, front-back moving component and left-right moving component, the lifting moving component is arranged on the rack, the front-back moving component is arranged on the lifting moving component, the left-right moving component is arranged on the front-back moving component, and the filling gun is arranged on the left-right moving component.

3. The dual position filling apparatus of claim 2, wherein, The lifting moving component includes screw rod, screw rod seat and lifting driver, the screw rod is fixedly arranged on the rack, the screw rod seat is threadedly connected with the screw rod, and the lifting driver is fixedly arranged on the rack.

4. The dual position filling apparatus of claim 3, wherein, The lifting moving component further includes lifting guide rail and lifting sliding block, the lifting guide rail is arranged on the rack in parallel with the screw rod, and the lifting sliding block is slidably arranged on the lifting guide rail.

5. The dual station filling apparatus of claim 4, wherein, The front-back moving component includes fixed seat, movable seat, front-back moving gear, front-back moving rack and front-back moving driver, the fixed seat is fixedly connected with the screw rod seat and the lifting sliding block, the movable seat is slidably connected with the fixed seat, the front-back moving rack is fixedly arranged on the fixed seat, the front-back moving driver is fixedly arranged on the movable seat, the front-back moving gear is in transmission connection with the front-back moving driver, and the front-back moving gear is engaged with the front-back moving rack.

6. The dual position filling apparatus of claim 5, wherein, The front-back moving component further includes front-back moving guide rail and front-back moving sliding block, the front-back moving guide rail is arranged on the fixed seat in parallel with the front-back moving rack, the front-back moving sliding block is slidably arranged on the front-back moving guide rail, and the movable seat is fixedly connected with the front-back moving sliding block.

7. The dual position filling apparatus of claim 5, wherein, The left-right moving component includes movable plate, left-right moving gear, left-right moving rack and left-right moving driver, the movable plate is slidably connected with the movable seat, the left-right moving rack is fixedly arranged on the movable plate, the left-right moving driver is fixedly arranged on the movable seat, the left-right moving gear is in transmission connection with the left-right moving driver, and the left-right moving gear is engaged with the left-right moving rack.

8. The dual position filling apparatus of claim 7, wherein, The left-right moving assembly further comprises a left-right moving guide rail and a left-right moving slider, the left-right moving guide rail is arranged on the movable seat in parallel with the left-right moving rack, the left-right moving slider is arranged on the left-right moving guide rail in sliding mode, the movable plate is fixedly connected with the left-right moving slider, and the filling gun is fixedly connected with the movable plate.

9. The dual position filling apparatus of claim 1, wherein, The conveying mechanism comprises a conveying frame, a conveying roller and a conveying driver, the conveying frame is arranged below the main machine table, the conveying roller is arranged on the conveying frame in a rollable mode, and the conveying roller is in transmission connection with the conveying driver.

10. The dual position filling apparatus of claim 1, wherein, The filling machine further comprises a feeding mechanism, the feeding mechanism comprises a storage tank, a feeding pump, a feeding valve and a flow meter, the filling gun is in communication with the storage tank through a pipeline, the feeding pump is arranged between the filling gun and the storage tank, the feeding valve and the flow meter are arranged between the filling gun and the feeding pump, the flow meter is in communication connection with the controller, and the feeding pump is in electrical connection with the controller.

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