Down fabric

By interlacing warp and weft yarns to form horizontal and vertical raised and concave-convex structures on the reverse side, the problems of down easily escaping and insufficient breathability in down fabrics are solved, achieving uniform distribution of down and improving the breathability and warmth of the fabric.

CN223674846UActive Publication Date: 2025-12-16ZHEJIANG SCI TECH UNIV SHAOXING KEQIAO RES INST CO LTD
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Patent Information

Application Number
CN202520219110.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-12
Publication Date
2025-12-16
Estimated Expiration
2035-02-12

AI Technical Summary

Technical Problem

Existing down fabrics suffer from excessively large needle holes due to high-speed friction between the sewing needle and the fabric, making it easy for down to escape through the needle holes, and they also lack breathability and warmth.

Method used

The warp and weft yarns interweave to form horizontal and vertical ridges, which, combined with the base fabric area on the front, create multiple small down-filling areas on the fabric surface. On the reverse side, they form a concave-convex structure that restricts down movement and increases breathability and warmth.

Benefits of technology

It effectively prevents down from escaping through fabric gaps, increases the fabric's breathability and warmth, and makes the down distribution more even.

✦ Generated by Eureka AI based on patent content.

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Abstract

The down feather fabric comprises a front face and a back face, the front face comprises a front face base cloth area and a first area, the back face comprises a back face base cloth area and a second area, the front face and the back face are connected through the front face base cloth area and the back face base cloth area, and the first area comprises a first transverse protruding area and a first longitudinal protruding area. The first transverse protruding area and the first longitudinal protruding area are protruding, the periphery of the first transverse protruding area and the periphery of the second longitudinal protruding area are connected with a front face base cloth area, the second area comprises a second transverse area and a second longitudinal area, and a down filling area is formed between the first transverse protruding area and the second transverse area. A down filling area is formed between the first longitudinal protruding area and the second longitudinal area. The transverse protrusions and the longitudinal protrusions are formed on the front face through interweaving of the warp yarn and the weft yarn, the peripheries of the transverse protrusions and the peripheries of the longitudinal protrusions are connected with the front face base cloth area, and therefore the transverse protrusions and the longitudinal protrusions are divided, movement of down feather can be effectively limited, and the down feather is prevented from getting out of gaps of the fabric.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of textile, more particularly to a down fabric. BACKGROUND

[0002] The existing down fabric adopts higher warp and weft density to interweave, so that the down cannot drill out of the fabric, but in order to limit the movement of the down, sewing is increased, but because of the high-speed friction between the sewing needle and the fabric, the fabric at the needle eye cannot shrink back, resulting in that the needle eye is too large, so the down is easy to drill out of the needle eye. SUMMARY

[0003] The utility model discloses a down fabric, through warp and weft yarn interweave front surface form horizontal direction protruding and longitudinal protruding, combine front surface base cloth area, make horizontal direction protruding and longitudinal protruding form multiple small down filling area on the surface of fabric, thereby make the down can be more evenly distributed in the fabric inside, and horizontal direction protruding and longitudinal protruding all connect front surface base cloth area around, thereby make horizontal direction protruding and longitudinal protruding form segmentation, thereby can effectively limit the movement of the down, prevent the down from drilling out of the gap of the fabric, and form multiple horizontal direction and longitudinal direction concave-convex structures on the back surface of the fabric, the concave groove on the back surface forms to increase the internal space, not only help the circulation of air, increase the air permeability of the fabric, and the convex on the back surface will lock the down in the front surface protruding, reduce the phenomenon that the down is less distributed at the sewing place of the conventional sewing process, thereby increase the warmth retention of the fabric.

[0004] In order to realize the above-mentioned purpose, the utility model adopts the following technical scheme: a down fabric, including front surface and back surface, the front surface includes front surface base cloth area, first area, the back surface includes back surface base cloth area and second area, the front surface and the back surface are connected through the front surface base cloth area and the back surface base cloth area, the first area includes first horizontal direction protruding area and first longitudinal protruding area, the first horizontal direction protruding area and the first longitudinal protruding area are all protruding, and the periphery of the first horizontal direction protruding area and the first longitudinal protruding area is connected with the front surface base cloth area, the second area includes second horizontal direction area and second longitudinal area, the first horizontal direction protruding area and the second horizontal direction area form down filling area, and the first longitudinal protruding area and the second longitudinal area form down filling area.

[0005] The utility model further sets up, the width of the first horizontal direction protruding area and the first longitudinal protruding area is equal, and the length of the first horizontal direction protruding area and the first longitudinal protruding area is equal.

[0006] The utility model further sets up, the width of the second horizontal direction area and the second longitudinal area is equal, and the length of the second horizontal direction area and the second longitudinal area is equal.

[0007] The utility model further sets up, every one second transverse area includes three first recess and two first convex strip, and first recess and first convex strip are interval distribution.

[0008] The utility model further sets up, every one second longitudinal area includes four second recess and three second convex strip, and second recess and second convex strip are interval distribution.

[0009] The utility model further sets up, first recess's width M is greater than second recess's width L, first convex strip's width N is greater than second convex strip's width P.

[0010] The utility model further sets up, be located in fabric reverse, second transverse area with second longitudinal area pass through reverse base cloth area connection.

[0011] The utility model further sets up, fabric with 48 warp yarn and 52 weft yarn are a cycle, and the 4-24 warp yarn and the 1-24 weft yarn interweave and form first longitudinal convex area with second longitudinal area, and the 28-48 warp yarn and the 29-52 weft yarn interweave and form first longitudinal convex area with second longitudinal area, and the 4-24 warp yarn and the 29-48 weft yarn interweave and form first transverse convex area with second transverse area, and the 28-48 warp yarn and the 5-24 weft yarn interweave and form first transverse convex area with second transverse area.

[0012] The utility model further sets up, be located in fabric front, first transverse convex area with first longitudinal convex area are interval distribution, be located in fabric reverse, second transverse area with second longitudinal area are interval distribution.

[0013] Summarized above, the utility model has following beneficial effect:

[0014] Through warp and weft yarn interweave and form transverse convex and longitudinal convex in front, and combine front base cloth area, and form transverse concave and convex structure and longitudinal concave and convex structure in reverse, and combine reverse base cloth area, therefore the transverse convex and longitudinal convex of front form multiple down filling area on the surface of fabric, make down can be more evenly distributed, and make down in transverse convex and longitudinal convex can be better fluffy, after contact with air increase the warmth of fabric, and transverse convex and longitudinal convex are connected and form division through front base cloth area, thereby can limit the movement of down, prevent down from drilling, and the concave and convex structure of transverse and longitudinal of fabric reverse, the concave of reverse increases the internal space of fabric, thereby increase the air permeability of fabric, and the down of convex structure of reverse and front increases fixed edge, replace the phenomenon that down is less in sewing place in traditional sewing process, thereby make the down distribution of fabric more uniform, increase the warmth of fabric. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 is a schematic diagram of a front structure of a down fabric in the embodiment;

[0016] Figure 2 is a schematic diagram of a back structure of a down fabric in the embodiment;

[0017] Figure 3 is Figure 1 is a sectional view in the direction of B-B in figure

[0018] Figure 4 is Figure 2 is an enlarged view of A in figure

[0019] Figure 5 is a weave diagram of a down fabric in the embodiment.

[0020] The figure shows: a front base cloth area 101, a first area 200, a first transverse raised area 201, a first longitudinal raised area 202, a back base cloth area 102, a second area 210, a second transverse area 211, a second longitudinal area 212, a first groove 2110, a first ridge 2111, a second groove 2120, a second ridge 2121. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be apparently and completely described in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0022] As shown in figure Figure 1 The embodiment discloses a down fabric, which comprises a front and a back. The front comprises a front base cloth area 101 and a first area 200. The first area 200 comprises a first transverse raised area 201 and a first longitudinal raised area 202. The back comprises a back base cloth area 102 and a second area 210. The second area 210 comprises a second transverse area 211 and a second longitudinal area 212. Refer to Figure 5, the 4th-6th, 10th-12th, 16th-18th, 22nd-24th warp yarns and the 1st-24th weft yarns are interwoven as plain weave, the 7th-8th, 13th-15th, 19th-21st warp yarns and the 1st-24th weft yarns are not interwoven, and the warp long floats are on the weft yarns, in the interweaving range of the 28th-48th warp yarns and the 29th-52nd weft yarns, the 28th-30th, 34th-36th, 40th-42nd, 46th-48th warp yarns and the 29th-52nd weft yarns are interwoven as plain weave, the 31st-33rd, 37th-39th, 43rd-45th warp yarns and the 29th-52nd weft yarns are not interwoven, and the warp long floats are on the weft yarns, because in the interweaving range of the 4th-24th warp yarns and the 1st-24th weft yarns and in the interweaving range of the 28th-48th warp yarns and the 29th-52nd weft yarns, every three warp yarns are interwoven as plain weave and then every three warp yarns are not interwoven in the width direction of the fabric, therefore when the fabric is taken off the loom, the interwoven part is tight in density, and the not interwoven part is raised, and because of the traction between the warp yarns and the weft yarns, the front of the fabric is raised, and the back of the fabric is formed as a concave-convex structure, therefore the interweaving of the 4th-24th warp yarns and the 1st-24th weft yarns forms a first longitudinal raised area 202 and a second longitudinal area 212, and the interweaving of the 28th-48th warp yarns and the 29th-52nd weft yarns forms a first longitudinal raised area 202 and a second longitudinal area 212, and the first longitudinal raised area 202 is on the front of the fabric, and the second longitudinal area 212 is on the back of the fabric.

[0023] In the interweaving range of the 4th-24th warp yarns and the 29th-48th weft yarns, the 4th-24th warp yarns and the 29th-32nd, 37th-40th, 45th-48th weft yarns are interwoven as plain weave, the 4th-24th warp yarns and the 33rd-36th, 41st-44th weft yarns are not interwoven, and the weft long floats are on the warp yarns, in the interweaving range of the 28th-48th warp yarns and the 5th-24th weft yarns, the 28th-48th warp yarns and the 5th-8th, 13th-16th, 21st-24th weft yarns are interwoven as plain weave, the 28th-48th warp yarns and the 9th-12th, 17th-20th weft yarns are not interwoven, and the weft long floats are on the warp yarns, because in the interweaving range of the 4th-24th warp yarns and the 29th-48th weft yarns and in the interweaving range of the 28th-48th warp yarns and the 5th-24th weft yarns, every four weft yarns are interwoven as plain weave and then every four weft yarns are not interwoven in the length direction of the fabric, therefore when the fabric is taken off the loom, the interwoven part is tight in density, and the not interwoven part is raised, and because of the traction between the warp yarns and the weft yarns, the front of the fabric is raised, and the back of the fabric is formed as a concave-convex structure, therefore the interweaving of the 4th-24th warp yarns and the 29th-48th weft yarns forms a first longitudinal raised area 202 and a second longitudinal area 212, and the interweaving of the 28th-48th warp yarns and the 5th-24th weft yarns forms a first longitudinal raised area 202 and a second longitudinal area 212, and the first longitudinal raised area 202 is on the front of the fabric, and the second longitudinal area 212 is on the back of the fabric.

[0024] Because the first 3 warp yarns, the 25th-27th warp yarns and the first 4, 25th-28th, 49th-52nd weft yarns are interwoven into a plain weave, the first 3 warp yarns, the 25th-27th warp yarns and the 5th-8th, 13th-16th, 21st-24th, 29th-32nd, 37th-40th, 45th-48th weft yarns are not interwoven, and the warp float is on the weft, the first 3 warp yarns, the 25th-27th warp yarns and the 9th-12th, 17th-20th, 33rd-36th, 41st-44th weft yarns are not interwoven, and the weft float is on the warp, and as above, in the interweaving range of the first 3 warp yarns, the 25th-27th warp yarns and the first 52nd weft yarns, after the fabric is taken off the loom, due to the traction between the warp and weft yarns, the plain weave interweaving forms a front base fabric area 101, and the non-interweaving forms a back base fabric area 102, because the front base fabric area 101 and the back base fabric area 102 are interwoven by the same warp yarns, the front of the fabric and the back of the fabric are connected by the front base fabric area 101 and the back base fabric area 102.

[0025] Because the first transverse raised area 201 and the first longitudinal raised area 202 on the front of the fabric are both raised, and the first transverse raised area 201 and the first longitudinal raised area 202 are surrounded by the organization of the front base fabric area 101, the first transverse raised area 201 and the first longitudinal raised area 202 are both connected with the front base fabric area 101, and because the first transverse raised area 201 and the second transverse area 211 are interwoven at the same time, the first longitudinal raised area 202 and the second longitudinal area 212 are interwoven at the same time, and the front of the fabric and the back of the fabric are connected by the front base fabric area 101 and the back base fabric area 102, so that the first transverse raised area 201 and the second transverse area 211 form a down-filled area, the first longitudinal raised area 202 and the second longitudinal area 212 form a down-filled area, and are divided by the front base fabric area 101 and the back base fabric area 102, so that the front of the fabric forms multiple small down-filled areas, because each first transverse raised area 201 and second transverse area 211 form a down-filled area, and each first longitudinal raised area 202 and second longitudinal area 212 form a down-filled area, which forms an independent space, so that the movement of the down can be effectively limited, and because the front base fabric area 101 and the back base fabric area 102 are divided, instead of the sewing process of the fabric, the down can be prevented from escaping from the gap of the fabric.

[0026] Because the first transverse raised area 201 has an organization range of 21 warp yarns and 20 weft yarns, and the first longitudinal raised area 202 also has an organization range of 21 warp yarns and 20 weft yarns, the width of the first transverse raised area 201 is equal to the width of the first longitudinal raised area 202, the length of the first transverse raised area 201 is equal to the length of the first longitudinal raised area 202, and the first transverse raised area 201 and the first longitudinal raised area 202 are located on the back of the fabric, the second transverse area 211 and the second longitudinal area 212 are connected through the back base fabric area 102, so that the down in the plurality of small down-filled areas formed by the first transverse raised area 201 and the first longitudinal raised area 202 can be more evenly distributed inside the fabric, and the first transverse raised area 201 and the first longitudinal raised area 202 are spaced apart, so that the small down-filled areas formed by the first transverse raised area 201 and the first longitudinal raised area 202 are evenly distributed, so that the fabric can more comprehensively increase the overall warmth.

[0027] Because the second transverse area 211 has an organization range of 21 warp yarns and 20 weft yarns, and the second longitudinal area 212 also has an organization range of 21 warp yarns and 20 weft yarns, the width of the second transverse area 211 is equal to the width of the second longitudinal area 212, the length of the second transverse area 211 is equal to the length of the second longitudinal area 212, and the second transverse area 211 and the second longitudinal area 212 are located on the back of the fabric, and the second transverse area 211 and the second longitudinal area 212 are spaced apart, and because in the organization range of each second transverse area 211, every four weft yarns are interwoven and then every four weft yarns are not interwoven, when the fabric is taken off the machine, the interwoven part will be pressed due to the density, so that the non-interwoven part forms a protrusion, and because of the traction between the warp and weft yarns, a protrusion is formed on the front of the fabric, and a concave-convex structure is formed on the back of the fabric, so that after the first transverse raised area 201 is formed on the front of the fabric, the second transverse area 211 is formed on the back of the fabric, and each second transverse area 211 includes three first grooves 2110 and two first protrusions 2111, and the first grooves 2110 and the first protrusions 2111 are spaced apart, and for the same reason, because in the organization range of each second longitudinal area 212, every three warp yarns are interwoven and then every three warp yarns are not interwoven, when the fabric is taken off the machine, the interwoven part will be pressed due to the density, so that the non-interwoven part forms a protrusion, and because of the traction between the warp and weft yarns, a protrusion is formed on the front of the fabric, and a concave-convex structure is formed on the back of the fabric, so that after the first longitudinal raised area 202 is formed on the front of the fabric, the second longitudinal area 212 is formed on the back of the fabric, and each second longitudinal area 212 includes four second grooves 2120 and three second protrusions 2121, and the second grooves 2120 and the second protrusions 2121 are spaced apart, so that when the first transverse raised area 201 and the second transverse area 211 form a down-filled area, the first longitudinal raised area 202 and the second longitudinal area 212 form a down-filled area, because the second transverse area 211 and the second longitudinal area 212 have a concave-convex structure, referring to Figure 3, the concave structure of the second transverse area 211 and the second longitudinal area 212 can increase the internal space of the down filling area, so that the down can be more fluffy, and the air circulation between the fluffy down can be increased, thereby increasing the warmth retention and the air permeability, and the convex structure of the second transverse area 211 and the second longitudinal area 212 can increase the effect of fixing the down, instead of the traditional sewing process, so as to reduce the phenomenon that the down is less distributed at the sewing part, thereby making the down more evenly distributed and increasing the warmth retention of the fabric.

[0028] Because the first groove 2110 and the first convex strip 2111 in the second transverse area 211 are all interwoven by 20 warp yarns and 4 weft yarns, and the second groove 2120 and the second convex strip 2121 in the second longitudinal area 212 are all interwoven by 3 warp yarns and 21 weft yarns, the width M of the first groove 2110 is greater than the width L of the second groove 2120, and the width N of the first convex strip 2111 is greater than the width P of the second convex strip 2121, but because the total number of warp yarns and weft yarns of the second transverse area 211 and the second longitudinal area 212 is the same, the number of concave-convex structures of the second longitudinal area 212 is more than that of the second transverse area 211, so that the stretchability of the second longitudinal area 212 is higher than that of the second transverse area, thereby increasing the elasticity of the fabric and increasing the practicability of the fabric.

[0029] The preferred embodiments of the present application are described above, and the protection scope of the present application is not limited to the above-mentioned embodiments. Any technical solutions falling within the concept of the present application shall fall within the protection scope of the present application. It should be noted that, for ordinary skilled persons in the technical field, some improvements and decorations without departing from the principles of the present application shall also be considered as falling within the protection scope of the present application.

Claims

1. A down-filled fabric, characterized by, The face fabric includes a front face and a back face, the front face includes a front face base fabric area (101), a first area (200), the back face includes a back face base fabric area (102) and a second area (210), the front face and the back face are connected through the front face base fabric area (101) and the back face base fabric area (102), the first area (200) includes a first transverse raised area (201) and a first longitudinal raised area (202), the first transverse raised area (201) and the first longitudinal raised area (202) are both raised, and the periphery of the first transverse raised area (201) and the first longitudinal raised area (202) is connected with the front face base fabric area (101), the second area (210) includes a second transverse area (211) and a second longitudinal area (212), the first transverse raised area (201) and the second transverse area (211) form a filling area, and the first longitudinal raised area (202) and the second longitudinal area (212) form a filling area.

2. A down fabric according to claim 1, wherein, The width of the first transverse raised area (201) and the first longitudinal raised area (202) is equal, and the length of the first transverse raised area (201) and the first longitudinal raised area (202) is equal.

3. A down fabric according to claim 1, wherein, The width of the second transverse area (211) and the second longitudinal area (212) is equal, and the length of the second transverse area (211) and the second longitudinal area (212) is equal.

4. The down fabric according to claim 1, wherein, Each of the second transverse area (211) includes three first grooves (2110) and two first ridges (2111), and the first grooves (2110) and the first ridges (2111) are spaced apart.

5. A down fabric according to claim 4, wherein, Each of the second longitudinal area (212) includes four second grooves (2120) and three second ridges (2121), and the second grooves (2120) and the second ridges (2121) are spaced apart.

6. A down fabric according to claim 5, wherein, The width M of the first groove (2110) is greater than the width L of the second groove (2120), and the width N of the first ridge (2111) is greater than the width P of the second ridge (2121).

7. A down fabric according to claim 1, wherein On the back face of the fabric, the second transverse area (211) and the second longitudinal area (212) are connected through the back face base fabric area (102).

8. A down fabric according to claim 1, wherein, The fabric has 48 warp yarns and 52 weft yarns in one cycle, the 4th-24th warp yarns and the 1st-24th weft yarns are interwoven to form the first longitudinal raised area (202) and the second longitudinal area (212), the 28th-48th warp yarns and the 29th-52nd weft yarns are interwoven to form the first longitudinal raised area (202) and the second longitudinal area (212), the 4th-24th warp yarns and the 29th-48th weft yarns are interwoven to form the first transverse raised area (201) and the second transverse area (211), and the 28th-48th warp yarns and the 5th-24th weft yarns are interwoven to form the first transverse raised area (201) and the second transverse area (211).

9. A down fabric according to claim 1, wherein, The first transverse raised area (201) is spaced apart from the first longitudinal raised area (202) on the front surface of the fabric, and the second transverse area (211) is spaced apart from the second longitudinal area (212) on the back surface of the fabric.