Vibratory compaction device for landscape broken stone hardcore
By designing replacement and fixing mechanisms that are easy to install and disassemble, combined with a buffer auxiliary mechanism, the problems of easy wear of the pressure plate and poor shock absorption effect are solved, thereby improving the compaction quality of the crushed stone cushion layer and the practicality of the device.
Patent Information
- Application Number
- CN202422950115.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-11-29
AI Technical Summary
The existing crushed stone cushion layer compaction device has a plate that is prone to wear and damage, and its shock absorption and buffering effect is low, which affects the compaction quality.
A device is designed that includes a vibration compaction mechanism, a replacement mechanism, a first fixing mechanism, a buffer mechanism, a buffer auxiliary mechanism, and a main installation mechanism. By using the replacement and fixing mechanisms, which are easy to install and disassemble, and the buffering effect of the buffer auxiliary mechanism, the compaction quality and buffering effect are improved.
It enables convenient replacement of the compaction plate, prevents wear and deformation, improves compaction quality and buffering effect, and enhances the practicality of the device.
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Figure CN223675090U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of gravel cushion compaction, particularly to a landscape gravel cushion vibration compaction device. BACKGROUND
[0002] The gravel cushion, as a transition layer between the road base and the asphalt concrete pavement, its mechanical properties are crucial to the overall stability of the pavement. Through compaction treatment, the gravel particles can be more closely combined, improving the overall strength and stiffness of the gravel cushion, thereby enhancing the load-bearing capacity and deformation resistance of the pavement.
[0003] In the existing gravel cushion compaction technology, for example, the prior art with the application number CN202321640857.0, including connecting frame, first buffer element, support frame, second buffer element, vibration component, locking assembly, locking column, locking sleeve, barb, cylinder, fixed edge, support column, vibration motor and pressing plate, by setting first buffer assembly and second buffer assembly, the front end of the excavator is reduced to the greatest extent, and the shock absorption effect between the flat plate vibrator and the excavator driving device is improved.
[0004] However, the pressing plate will be worn and deformed after long-term use, reducing the compaction quality, and the existing technology has low shock absorption effect. UTILITY MODEL CONTENTS
[0005] To solve the above technical problems, the utility model provides a landscape gravel cushion vibration compaction device which is convenient to install and disassemble, facilitates the replacement of the compaction plate, improves the compaction quality, and improves the shock absorption effect.
[0006] The landscape gravel cushion vibration compaction device of the utility model, including vibration compaction mechanism, still include replacement mechanism, first fixed mechanism, buffer mechanism, buffer auxiliary mechanism and total installation mechanism, replacement mechanism installs on vibration compaction mechanism, first fixed mechanism installs on replacement mechanism, buffer mechanism installs on vibration compaction mechanism, buffer auxiliary mechanism installs on buffer mechanism, total installation mechanism installs on buffer mechanism, vibration compaction mechanism vibration is carried out to the vibration compaction of gravel cushion, replacement mechanism is convenient to install and disassemble, first fixed mechanism fixes replacement mechanism, buffer auxiliary mechanism assists buffer mechanism and buffers vibration compaction mechanism and external pressing arm, total installation mechanism is convenient for buffer mechanism and external pressing arm to be connected, vibration compaction mechanism vibration is carried out to the vibration compaction of gravel cushion, replacement mechanism is convenient to install and disassemble, prevent replacement mechanism from being worn and deformed after long-term use, improve the convenience of replacement, first fixed mechanism fixes replacement mechanism, buffer auxiliary mechanism assists buffer mechanism and buffers vibration compaction mechanism and external pressing arm, improve the quality of buffering, total installation mechanism is convenient for buffer mechanism and external pressing arm to be connected, improve practicality.
[0007] Preferably, the vibrating compaction mechanism comprises a mounting plate, a vibration motor and fixing bolts, the vibration motor is mounted on the mounting plate through the fixing bolts; the vibration motor is mounted on the mounting plate through the fixing bolts, and then the replacement mechanism is driven to vibrate and compact the gravel cushion by turning on the vibration motor.
[0008] Preferably, the replacement mechanism comprises a compaction plate and a T-shaped sliding block, the T-shaped sliding block is mounted on the compaction plate, the mounting plate is provided with a T-shaped sliding groove, and the T-shaped sliding block is slidably mounted in the compaction plate; the T-shaped sliding block is slidably mounted in the T-shaped sliding groove of the mounting plate, so that the compaction plate is conveniently mounted and fixed, and then conveniently replaced, thereby preventing the compaction plate from being abraded and deformed after long-time use to affect the compaction quality.
[0009] Preferably, the first fixing mechanism comprises fixing long bolts and fixing nuts, the T-shaped sliding block and the mounting plate are both provided with fixing through holes, the fixing long bolts are mounted on the T-shaped sliding block and the mounting plate, and the fixing nuts are mounted on the fixing long bolts in a threaded relationship; the T-shaped sliding block is slidably mounted in the T-shaped sliding groove of the mounting plate, so that the compaction plate is conveniently mounted and fixed, the fixing long bolts are inserted into the fixing through holes of the T-shaped sliding block and the mounting plate when the fixing through holes of the T-shaped sliding block and the mounting plate are aligned, then the fixing nuts are turned to fix the fixing long bolts in the fixing through holes of the mounting plate and the T-shaped sliding block in a threaded relationship, thereby conveniently replacing the compaction plate, and preventing the compaction plate from being abraded and deformed after long-time use to affect the compaction quality.
[0010] Preferably, the buffer mechanism comprises a mounting frame, two sliding blocks, a pressing plate, two rotating connecting plates and an extension guide rod, the mounting frame is mounted on the mounting plate, the mounting frame is provided with two sliding grooves, the two sliding blocks are slidably mounted in the sliding grooves of the mounting frame, the extension guide rod is mounted on the mounting frame, the pressing plate is mounted on the extension guide rod, one end of the rotating connecting plate is rotatably mounted on the sliding block, and the other end of the rotating connecting plate is rotatably mounted on the pressing plate; when the vibrating compaction work is performed, the distance between the pressing plate and the mounting frame is adjusted by the sliding of the sliding blocks in the sliding grooves of the mounting frame and the contraction of the extension guide rod, thereby buffering the vibration of the vibration motor.
[0011] Preferably, the buffer auxiliary mechanism comprises a plurality of guide columns, a plurality of buffer springs and a plurality of buffer telescopic cylinders, the guide columns are installed on the inner wall of the sliding slot of the mounting frame, the sliding block is slidingly installed on the guide columns, the buffer springs are sleeved on the guide columns, one end of the buffer springs is installed on the inner wall of the sliding slot of the mounting frame, the other end of the buffer springs is installed on the sliding block, one end of the buffer telescopic cylinders is rotatably installed on the rotating connecting plate, and the other end of the buffer telescopic cylinders is rotatably installed on the pressing plate; when the vibration compaction work is performed, the distance between the pressing plate and the mounting frame is adjusted through the sliding of the sliding block in the sliding slot of the mounting frame and the contraction of the telescopic guide rod, and the vibration of the vibration motor is buffered through the elasticity of the buffer springs and the buffer telescopic cylinders when the sliding block slides in the sliding slot of the mounting frame.
[0012] Preferably, the total mounting mechanism comprises a mounting seat frame and an auxiliary mounting hole, the mounting seat frame is installed on the pressing plate, and the mounting seat frame is provided with the auxiliary mounting hole; the mounting seat frame and the auxiliary mounting hole facilitate the connection with the external pressing arm.
[0013] Compared with the prior art, the utility model has the advantages that the vibration compaction mechanism is used to vibrate and compact the gravel cushion, the replacement mechanism is convenient to install and dismount, wear and deformation caused by long-time use of the replacement mechanism are prevented, the convenience of replacement is improved, the first fixing mechanism fixes the replacement mechanism, the buffer auxiliary mechanism buffers the vibration compaction mechanism and the external pressing arm for the buffer mechanism, the buffer quality is improved, the total mounting mechanism facilitates the connection between the buffer mechanism and the external pressing arm, and the practicability is improved. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 is the first axonometric structure schematic diagram of the utility model;
[0015] Figure 2 is the second axonometric structure schematic diagram of the utility model;
[0016] Figure 3 is the third axonometric structure schematic diagram of the utility model;
[0017] Figure 4 is the fourth axonometric structure schematic diagram of the utility model;
[0018] Markings in the drawings: 01, vibration compaction mechanism; 11, mounting plate; 12, vibration motor; 13, fixed bolt; 02, replacement mechanism; 21, compaction plate; 22, T-shaped sliding block; 03, first fixing mechanism; 31, fixed long bolt; 32, fixed nut; 04, buffer mechanism; 41, mounting frame; 42, sliding block; 43, pressing plate; 44, rotating connecting plate; 45, telescopic guide rod; 05, buffer auxiliary mechanism; 51, guide column; 52, buffer spring; 53, buffer telescopic cylinder; 06, total mounting mechanism; 61, mounting seat frame; 62, auxiliary mounting hole. DETAILED DESCRIPTION
[0019] For the purpose of facilitating the understanding of the present application, the present application will be described more fully below with reference to the accompanying drawings. The present application can be realized in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of the present application will be more thorough and complete.
[0020] Embodiment 1
[0021] As shown in Figures 1 to 4 A landscape gravel cushion vibration compaction device, comprising a vibration compaction mechanism 01, further comprising a replacement mechanism 02, a first fixing mechanism 03, a buffer mechanism 04, a buffer auxiliary mechanism 05 and a total installation mechanism 06, the replacement mechanism 02 is installed on the vibration compaction mechanism 01, the first fixing mechanism 03 is installed on the replacement mechanism 02, the buffer mechanism 04 is installed on the vibration compaction mechanism 01, the buffer auxiliary mechanism 05 is installed on the buffer mechanism 04, and the total installation mechanism 06 is installed on the buffer mechanism 04;
[0022] The replacement mechanism 02 is convenient to install and disassemble, the first fixing mechanism 03 fixes the replacement mechanism 02, the buffer auxiliary mechanism 05 assists the buffer mechanism 04 to buffer the vibration compaction mechanism 01 and the external pressing arm, and the total installation mechanism 06 is convenient for the buffer mechanism 04 to connect with the external pressing arm;
[0023] The vibration compaction mechanism 01 comprises a mounting plate 11, a vibration motor 12 and a fixing bolt 13, the vibration motor 12 is installed on the mounting plate 11 through the fixing bolt 13;
[0024] The replacement mechanism 02 comprises a compaction plate 21 and a T-shaped sliding block 22, the T-shaped sliding block 22 is installed on the compaction plate 21, a T-shaped sliding groove is arranged on the mounting plate 11, and the T-shaped sliding block 22 is slidably installed in the compaction plate 21;
[0025] The first fixing mechanism 03 comprises a fixed long bolt 31 and a fixed nut 32, fixed through holes are arranged on the T-shaped sliding block 22 and the mounting plate 11, the fixed long bolt 31 can be installed on the T-shaped sliding block 22 and the mounting plate 11, and the fixed nut 32 is installed on the fixed long bolt 31 in a threaded relationship;
[0026] The vibration motor 12 is installed on the mounting plate 11 through the fixing bolt 13, and then the replacement mechanism 02 is driven to vibrate and compact the gravel cushion by opening the vibration motor 12. The T-shaped sliding block 22 is slidingly installed in the T-shaped sliding groove of the mounting plate 11, facilitating the installation and fixation of the compaction plate 21. When the T-shaped sliding block 22 is aligned with the fixing hole of the mounting plate 11, the fixed long bolt 31 is inserted into the fixing hole of the T-shaped sliding block 22 and the mounting plate 11, and then the fixed nut 32 is turned to fix the fixed long bolt 31 in the fixing hole of the mounting plate 11 and the T-shaped sliding block 22 through the threaded relationship, thereby facilitating the replacement of the compaction plate 21 and preventing the compaction plate 21 from being worn and damaged due to long-term use, thereby affecting the compaction quality.
[0027] Embodiment 2
[0028] As shown in Figures 1 to 4 A landscape gravel cushion vibration compaction device, comprising a vibration compaction mechanism 01, further comprising a replacement mechanism 02, a first fixing mechanism 03, a buffer mechanism 04, a buffer auxiliary mechanism 05 and a general installation mechanism 06, the replacement mechanism 02 is installed on the vibration compaction mechanism 01, the first fixing mechanism 03 is installed on the replacement mechanism 02, the buffer mechanism 04 is installed on the vibration compaction mechanism 01, the buffer auxiliary mechanism 05 is installed on the buffer mechanism 04, and the general installation mechanism 06 is installed on the buffer mechanism 04;
[0029] The replacement mechanism 02 facilitates installation and disassembly, the first fixing mechanism 03 fixes the replacement mechanism 02, the buffer auxiliary mechanism 05 assists the buffer mechanism 04 to buffer the vibration compaction mechanism 01 and the external pressing arm, and the general installation mechanism 06 facilitates the connection of the buffer mechanism 04 and the external pressing arm;
[0030] The vibration compaction mechanism 01 comprises a mounting plate 11, a vibration motor 12 and a fixing bolt 13, and the vibration motor 12 is installed on the mounting plate 11 through the fixing bolt 13;
[0031] The buffer mechanism 04 comprises a mounting frame 41, two sliding blocks 42, a pressing plate 43, two rotating connecting plates 44 and an extension guide rod 45, the mounting frame 41 is installed on the mounting plate 11, two sliding grooves are formed in the mounting frame 41, the two sliding blocks 42 are slidingly installed in the sliding grooves of the mounting frame 41, the extension guide rod 45 is installed on the mounting frame 41, the pressing plate 43 is installed on the extension guide rod 45, one end of the rotating connecting plate 44 is rotatably installed on the sliding block 42, and the other end of the rotating connecting plate 44 is rotatably installed on the pressing plate 43;
[0032] The buffer auxiliary mechanism 05 comprises a plurality of guide columns 51, a plurality of buffer springs 52 and a plurality of buffer telescopic cylinders 53, the guide columns 51 are installed on the inner wall of the sliding groove of the mounting rack 41, the sliding block 42 is slidingly installed on the guide columns 51, the buffer springs 52 are sleeved on the guide columns 51, one end of the buffer springs 52 is installed on the inner wall of the sliding groove of the mounting rack 41, the other end of the buffer springs 52 is installed on the sliding block 42, one end of the buffer telescopic cylinders 53 is rotatably installed on the rotating connecting plate 44, and the other end of the buffer telescopic cylinders 53 is rotatably installed on the pressing plate 43;
[0033] The total mounting mechanism 06 comprises a mounting seat frame 61 and an auxiliary mounting hole 62, the mounting seat frame 61 is installed on the pressing plate 43, and the auxiliary mounting hole 62 is arranged on the mounting seat frame 61;
[0034] When vibration compaction work is carried out, the distance between the pressing plate 43 and the mounting rack 41 is adjusted through the sliding of the sliding block 42 in the sliding groove of the mounting rack 41 and the contraction of the telescopic guide rod 45, the vibration of the vibration motor 12 is buffered through the elasticity of the buffer spring 52 and the buffer telescopic cylinder 53, and the mounting seat frame 61 and the auxiliary mounting hole 62 facilitate the connection with an external pressing arm.
[0035] As shown in Figures 1 to 4 The utility model discloses a landscape gravel cushion vibration compaction device, when working, through fixing bolt 13 installs vibration motor 12 on mounting plate 11, then through opening vibration motor 12, drives replacement mechanism 02 to the gravel cushion vibration compaction, through T type sliding block 22 sliding installation in T type sliding slot of mounting plate 11, convenient for the installation and fixed of compaction plate 21, when T type sliding block 22 and mounting plate 11's fixed perforated hole are aligned, fixed long bolt 31 is inserted into T type sliding block 22 and mounting plate 11's fixed perforated hole, then rotates fixed nut 32, through the fixed long bolt 31 fixed in the fixed perforated hole of mounting plate 11 and T type sliding block 22 with the threaded relationship, further convenient for the replacement of compaction plate 21, prevent compaction plate 21 long time use and can wear and damage deformation influence compaction's quality, when vibration compaction work is carried out, the distance between the pressing plate 43 and the mounting rack 41 is adjusted through the sliding of the sliding block 42 in the sliding groove of the mounting rack 41 and the contraction of the telescopic guide rod 45, the vibration of the vibration motor 12 is buffered through the elasticity of the buffer spring 52 and the buffer telescopic cylinder 53, and the mounting seat frame 61 and the auxiliary mounting hole 62 facilitate the connection with an external pressing arm.
[0036] The vibration motor 12 of the utility model is purchased on the market, and the technical personnel in the industry only needs to install and operate according to the attached instruction manual, without the creative labor of the technical personnel in the field.
[0037] The main function realized by the utility model is: in the gravel cushion compaction working process, it is convenient to install and dismount, and it is convenient to replace the compaction plate 21, improve the compaction quality, and improve the buffering effect.
[0038] The above is only the preferred embodiment of the utility model, and it should be pointed out that for ordinary skilled person in the art, without departing from the technical principle of the utility model, a number of improvements and variations can be made, and these improvements and variations should also be regarded as the protection scope of the utility model.
Claims
1. A landscape gravel cushion vibration compaction device, comprising a vibration compaction mechanism (01); characterized in that, The utility model also includes a replacement mechanism (02), a first fixing mechanism (03), a buffering mechanism (04), a buffering auxiliary mechanism (05) and a general mounting mechanism (06), the replacement mechanism (02) is mounted on the vibrating compaction mechanism (01), the first fixing mechanism (03) is mounted on the replacement mechanism (02), the buffering mechanism (04) is mounted on the vibrating compaction mechanism (01), the buffering auxiliary mechanism (05) is mounted on the buffering mechanism (04), and the general mounting mechanism (06) is mounted on the buffering mechanism (04); The vibrating compaction mechanism (01) vibrates to compact the gravel cushion, the replacement mechanism (02) is convenient to mount and dismount, the first fixing mechanism (03) fixes the replacement mechanism (02), the buffering auxiliary mechanism (05) buffers the vibrating compaction mechanism (01) and the external pressing arm, and the general mounting mechanism (06) is convenient for the buffering mechanism (04) to be connected with the external pressing arm.
2. A landscape gravel bed vibration compactor according to claim 1, wherein The vibrating compaction mechanism (01) includes a mounting plate (11), a vibration motor (12) and a fixing bolt (13), the vibration motor (12) is mounted on the mounting plate (11) through the fixing bolt (13).
3. A landscape gravel bed vibration compactor as claimed in claim 2, wherein, The replacement mechanism (02) includes a compaction plate (21) and a T-shaped sliding block (22), the T-shaped sliding block (22) is mounted on the compaction plate (21), the mounting plate (11) is provided with a T-shaped sliding groove, and the T-shaped sliding block (22) is slidably mounted in the compaction plate (21).
4. A landscape gravel bed vibration compactor as claimed in claim 3, wherein, The first fixing mechanism (03) includes a fixing long bolt (31) and a fixing nut (32), the T-shaped sliding block (22) and the mounting plate (11) are both provided with fixing through holes, the fixing long bolt (31) can be mounted on the T-shaped sliding block (22) and the mounting plate (11), and the fixing nut (32) is mounted on the fixing long bolt (31) in a threaded relationship.
5. A landscape gravel bed vibration compactor as claimed in claim 2, wherein, The buffering mechanism (04) includes a mounting frame (41), two sliding blocks (42), a pressing plate (43), two rotating connecting plates (44) and an extension guide rod (45), the mounting frame (41) is mounted on the mounting plate (11), the mounting frame (41) is provided with two sliding grooves, the two sliding blocks (42) are slidably mounted in the sliding grooves of the mounting frame (41), the extension guide rod (45) is mounted on the mounting frame (41), the pressing plate (43) is mounted on the extension guide rod (45), one end of the rotating connecting plate (44) is rotatably mounted on the sliding block (42), and the other end of the rotating connecting plate (44) is rotatably mounted on the pressing plate (43).
6. A landscape gravel bed vibration compactor as claimed in claim 5, wherein, The buffer auxiliary mechanism (05) comprises a plurality of guide columns (51), a plurality of buffer springs (52) and a plurality of buffer telescopic cylinders (53), the guide columns (51) are installed on the inner wall of the sliding groove of the mounting frame (41), the sliding block (42) is slidingly installed on the guide columns (51), the buffer springs (52) are sleeved on the guide columns (51), one end of the buffer springs (52) is installed on the inner wall of the sliding groove of the mounting frame (41), the other end of the buffer springs (52) is installed on the sliding block (42), one end of the buffer telescopic cylinders (53) is rotatably installed on the rotating connecting plate (44), and the other end of the buffer telescopic cylinders (53) is rotatably installed on the pressing plate (43).
7. A landscape gravel bed vibration compactor as claimed in claim 5, wherein, The total mounting mechanism (06) comprises a mounting seat frame (61) and an auxiliary mounting hole (62), the mounting seat frame (61) is installed on the pressing plate (43), and the auxiliary mounting hole (62) is arranged on the mounting seat frame (61).
Citation Information
Patent Citations
Graded broken stone hardcore compaction tool
CN220266234U