Washing tower water replenishing valve group with ball float valve
By introducing a float valve and a backup branch into the water replenishment system of the scrubbing tower, the problem of low water replenishment efficiency caused by electric valve failure was solved, realizing automated water level control and efficient water tank replenishment, and reducing manual intervention and maintenance costs.
Patent Information
- Application Number
- CN202520045386.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-01-09
AI Technical Summary
The existing water replenishment system for scrubbing towers relies on electric valves, which require manual intervention in case of malfunction, resulting in low water replenishment efficiency and increased labor and facility costs.
Design a water supply valve assembly for a washing tower with a float valve, comprising a main water supply line with a solenoid valve, a water supply branch line with a float valve, and a backup water supply branch line. The float valve automatically adjusts its opening and closing according to the water level to ensure a stable water level in the tank. The backup branch line can be manually supplied with water from the main line.
It improves the automation and stability of the water replenishment system, reduces the risk of water outages due to electric valve failure, lowers manual intervention and maintenance costs, and improves water replenishment efficiency and water quality control accuracy.
Smart Images

Figure CN223677581U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a valve group equipment technical field, concretely is a kind of washing tower water replenishing valve group with float ball valve. BACKGROUND
[0002] Washing tower is a kind of gas purification treatment equipment, is widely used in industrial waste gas purification, dust removal and other aspects of pretreatment, purification effect is very good;Water tank is one of the core components of washing tower, and the water inflow of washing tower water tank must be strictly controlled.
[0003] Patent (CN115501735A) discloses washing tower automatic water replenishing, including water tank, water pump one, atomizer and control box, the water pump one is arranged in the lower part of the side wall of water tank, the atomizer is arranged in washing tower and is connected with the output end of water pump one;The water tank top wall is equipped with tension sensor one, and the lower end of tension sensor one is hung with float ball one through traction rope;The water tank side wall upper end is equipped with water inlet pipe one, and the other end of water inlet pipe one is equipped with water supply pipe, and flowmeter is connected between water supply pipe and water inlet pipe one, and electromagnetic valve is equipped on water supply pipe.The present application has the advantages of reasonable design, stable use, effective detection of water level in washing tower circulating water tank and automatic quantitative water replenishing, can ensure stable water replenishing of water tank in the case of water stop and the like, can also automatically add medicine water, improve the treatment effect of circulating water on tail gas, and can avoid overflow of circulating water in water tank, ensure the safety of water tank.
[0004] Same as the equipment in the above patent, the current industry generally relies on electric valve to adjust water replenishing amount, once the electric valve is damaged due to failure, due to lack of standby water replenishing pipeline, only manual carrying can be relied on to replenish water, which is time-consuming and laborious, and the response speed is slow, seriously affects the water replenishing efficiency of washing tower, not only reduces the working efficiency of washing tower, but also increases the labor and facility cost. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a kind of washing tower water replenishing valve group with float ball valve to solve the problems raised in the above background.
[0006] In order to solve the above technical problems, the utility model provides the following technical scheme: a kind of washing tower water replenishing valve group with float ball valve, including electromagnetic valve water replenishing main road, float ball valve water replenishing branch and standby water replenishing branch, the electromagnetic valve water replenishing main road, float ball valve water replenishing branch and standby water replenishing branch are connected with water replenishing main pipeline respectively, the float ball valve water replenishing branch is equipped with float ball valve away from one end of water replenishing main pipeline, and the float ball valve is arranged in the inside of washing tower water tank.
[0007] Further, the electromagnetic valve water replenishing main road includes first double ball valve, electric double ball valve and water replenishing main pipe, and the first double ball valve and electric double ball valve are connected by water replenishing main pipe.
[0008] Further, one end of the water supply main pipe is connected with the water supply main pipeline through the first elbow pipe, and the other end of the water supply main pipe extends to the inside of the washing tower water tank through the second elbow pipe.
[0009] Further, the water supply branch of the float ball valve comprises a second double-check ball valve and a water supply auxiliary pipe, one end of the second double-check ball valve is connected with the float ball valve through the water supply auxiliary pipe, the other end of the second double-check ball valve is connected with the water supply main pipeline through the water supply auxiliary pipe and the first three-way pipe, and the top of the washing tower water tank is provided with a second flange matched with the water supply auxiliary pipe.
[0010] Further, the standby water supply branch comprises a third double-check ball valve and a water supply standby pipe, one end of the third double-check ball valve is connected with the water supply main pipeline through the water supply standby pipe and the second three-way pipe, and the other end of the third double-check ball valve is connected with the third elbow pipe through the water supply standby pipe.
[0011] Further, the outer wall of the washing tower water tank is provided with a clamping plate matched with the electromagnetic valve water supply main branch, the float ball valve water supply branch and the standby water supply branch.
[0012] Compared with the prior art, the utility model has the beneficial effects that:
[0013] 1、the utility model discloses a water supply system of washing tower, which comprises a washing tower water tank, a water supply main pipeline, a water supply main branch, a float ball valve water supply branch and a standby water supply branch, wherein the water supply main pipeline is connected with the water supply main branch through the electromagnetic valve, the water supply main pipeline is connected with the float ball valve water supply branch through the first three-way pipe, and the water supply main pipeline is connected with the standby water supply branch through the second three-way pipe.
[0014] 2. The utility model discloses a float ball valve adopts the design of upper water inlet, and the float and the water outlet are all at the bottom end, the structure is simple and clear; material can adopt UPVCPP, and the corrosion resistance of strong acid and strong alkali is good, and the anti-aging is good, and the loss is reduced, before installation, need beforehand set up the height of the inlet of water replenishing valve group, ensure that the bottom end of float ball valve is slightly lower than the high liquid level line of water tank, so that when the water level is close to the high liquid level, automatic stop water replenishing, subsequently, the external thread water inlet of float ball valve and water tank inlet pipe are accurate alignment and are tightened, if necessary, can be wound raw material band after the threaded connection, in order to further optimize water quality, if necessary, can add small filter screen in the pipeline between the water inlet of water tank and float ball valve, and simple filtration treatment is carried out to water flow. BRIEF DESCRIPTION OF DRAWINGS
[0015] The accompanying drawings are included to provide a further understanding of the present utility model, and constitute a part of the specification, and are used together with the embodiments of the present utility model to explain the present utility model, and do not constitute the limitation to the present utility model. In the drawings:
[0016] Figure 1 It is the front view of the whole of the utility model;
[0017] Figure 2 It is the side view of the whole of the utility model;
[0018] Figure 3 It is the top view of the whole of the utility model;
[0019] Figure 4 It is the installation position schematic view of the whole of the utility model;
[0020] In the drawing: 1, electromagnetic valve water replenishing main road, 2, float ball valve water replenishing branch, 3, spare water replenishing branch, 4, water replenishing main pipeline, 5, float ball valve, 6, second flange, 7, first double acting ball valve, 8, electric double acting ball valve, 9, water replenishing main pipe, 10, first elbow pipe, 11, second elbow pipe, 12, first flange, 13, second double acting ball valve, 14, water replenishing auxiliary pipe, 15, first tee pipe, 16, third double acting ball valve, 17, water replenishing spare pipe, 18, second tee pipe, 19, third elbow pipe, 20, clamping plate. DETAILED DESCRIPTION
[0021] The technical scheme in the embodiments of the utility model will be clearly and completely described below in combination with the drawings in the embodiments of the utility model, and obviously, the described embodiments only are a part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skill in the art without making creative labor belong to the range of protection of the utility model.
[0022] Please refer to Figures 1-4The utility model provides technical scheme: a washing tower water supply valve group with float ball valve, including electromagnetic valve water supply main road 1, float ball valve water supply branch 2 and spare water supply branch 3, electromagnetic valve water supply main road 1, float ball valve water supply branch 2 and spare water supply branch 3 all are connected with water supply main pipeline 4 respectively, float ball valve water supply branch 2 is equipped with float ball valve 5 away from water supply main pipeline 4 one end, float ball valve 5 is located in washing tower water tank inside.
[0023] In one embodiment, the electromagnetic valve water supply main road 1 includes a first double ball valve 7, a motor-driven double ball valve 8 and a water supply main pipe 9, the first double ball valve 7 and the motor-driven double ball valve 8 are connected by the water supply main pipe 9; one end of the water supply main pipe 9 is connected with the water supply main pipeline 4 through a first elbow pipe 10, the other end of the water supply main pipe 9 extends to the inside of the washing tower water tank through a second elbow pipe 11, and a first flange 12 matched with the water supply main pipe 9 is arranged at the top of the washing tower water tank.
[0024] In one embodiment, the float ball valve water supply branch 2 includes a second double ball valve 13 and a water supply auxiliary pipe 14, one end of the second double ball valve 13 is connected with the float ball valve 5 through the water supply auxiliary pipe 14, the other end of the second double ball valve 13 is connected with the water supply main pipeline 4 through the water supply auxiliary pipe 14 and a first three-way pipe 15, a second flange 6 matched with the water supply auxiliary pipe 14 is arranged at the top of the washing tower water tank, the float ball valve water supply branch 2 is connected with the water supply main pipeline 4 through the first three-way pipe 15, and a second double ball valve 13 is arranged at the rear end of the three-way joint to control the opening and closing of the new water supply branch, so that the water tank can still continuously obtain water supply when the motor-driven valve water supply branch fails.
[0025] In one embodiment, the spare water supply branch 3 includes a third double ball valve 16 and a water supply standby pipe 17, one end of the third double ball valve 16 is connected with the water supply main pipeline 4 through the water supply standby pipe 17 and a second three-way pipe 18, the other end of the third double ball valve 16 is connected with the third elbow pipe 19 outside the water supply standby pipe 17, the spare water supply branch 3 is connected with the water supply main pipeline 4 through the second three-way pipe 18, and a third double ball valve 16 is arranged at the rear end of the three-way joint, when the two water supply pipelines fail at the same time, the washing tower water tank is supplied with water by connecting the hose manually.
[0026] In one embodiment, the outer wall of the washing tower water tank is provided with a clamping plate 20 matched with the electromagnetic valve water supply main road 1, the float ball valve water supply branch 2 and the spare water supply branch 3, and the clamping plate 20 is used for fixing the electromagnetic valve water supply main road 1, the float ball valve water supply branch 2 and the spare water supply branch 3.
[0027] The working principle of the utility model is as follows:
[0028] The utility model discloses a washing tower water supply valve group with float ball valve Figures 1-4The utility model discloses a water supply main pipeline 1, a float ball valve water supply branch 2, a standby water supply branch 3, a water supply main pipeline 4, a float ball valve 5 are set up through setting electromagnetic valve,
[0029] Two parallel water supply branches are additionally arranged on the original water supply valve group, one is the float ball valve water supply branch 2, and the other is the standby water supply branch 3; the float ball valve water supply branch 2 is connected with the water supply main pipeline 4 through the second double ball valve 13, so that the opening and closing of the new water supply branch can be controlled, and it is ensured that the water tank can still continuously obtain water when the electric valve water supply branch fails; in the same way, the standby water supply branch 3 is also connected with the water supply main pipeline 4 through the third double ball valve 16, and a 90-degree elbow connecting pipe is arranged at the end; the purpose of the branch pipe is to use manpower to connect the hose when the two water supply pipelines fail simultaneously, and to supply water to the water tank of the washing tower;
[0030] The pipe fitting of the branch pipe where the float ball valve 5 is arranged can be made of UPVC material and is connected with the water tank through flanges; the float ball valve 5 is connected with the straight pipe in the water tank through a direct head, and the valve can automatically adjust the opening and closing state according to the water level in the water tank, so that the water level in the water tank can always be maintained within a reasonable range;
[0031] The working principle of the float ball valve 5 is as follows: when the water surface of the water tank falls, the float in the valve sinks, the pilot hole of the valve body is opened under the action of water pressure, the sealing surface of the control valve is opened, and water flows out from the control valve; when the water surface rises, the float in the valve rises, and when the float rises to a certain position, the lever drives the piston pad to stop water inflow; the second double ball valve 13 of the branch pipe where the float ball valve 5 is arranged should be kept in a closed state and is opened when the electric valve fails;
[0032] Material advantages: the water supply pipeline and the float ball valve 5 can be made of UPVC / PP material, do not release harmful substances, have delicate and smooth appearance, are wear-resistant and resistant to strong acid and strong alkali corrosion, thereby reducing the frequency of replacement and maintenance, reducing operation cost and natural loss of materials;
[0033] Automatic water level adjustment: the float ball valve 5 can automatically adjust the opening and closing state according to the water level in the water tank, so that the water level in the water tank can always be maintained within a reasonable range;
[0034] Improve water supply efficiency: by opening the second double ball valve 13 of the branch pipe where the float ball valve 5 is arranged, the float ball valve 5 can quickly respond to water level changes and timely supplement the required water volume, avoid stopping water supply due to electric valve failure, and improve water supply efficiency;
[0035] Save energy: since the float ball valve 5 can accurately control the water level, energy waste caused by excessive water supply or insufficient water supply is avoided, which is helpful to realize energy saving and emission reduction;
[0036] Reduce cost: the automatic adjusting function of the float ball valve 5 not only improves the stability of the water replenishing system, but also saves the labor cost of manual water replenishing, and further reduces the overall operation cost;
[0037] Easy to install and dismount: the float ball valve 5 has simple and clear structure design and low cost; both of the float ball valves can be connected by loose joint, and can be easily dismounted, so that the maintenance is convenient, and the maintenance difficulty and cost of the system are greatly reduced;
[0038] The float ball valve 5 adopts the upper water inlet design, the float and the water outlet are both at the bottom end of the float ball valve, and the structure is simple and clear; the material can be UPVC / PP, which is resistant to strong acid and strong alkali corrosion, anti-aging and reduces the loss; before installation, the height of the inlet of the water replenishing valve group needs to be set in advance, so that the bottom end of the float ball valve is slightly lower than the high liquid level line of the water tank, so as to automatically stop water replenishing when the water level approaches the high liquid level; then, the external thread water inlet of the float ball valve 5 is precisely aligned and screwed with the water inlet pipe of the water tank, and if necessary, the raw material belt can be wound around the threaded connection; in order to further optimize the water quality, if necessary, a small filter screen can be added in the pipeline between the water inlet of the water tank and the float ball valve, so that the water flow is simply filtered.
[0039] Finally, it should be pointed out that: the above only for the preferred embodiments of the utility model, and does not limit the utility model, although the utility model is described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or make equivalent replacement to part of the technical features. Any modification, equivalent replacement, improvement, etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A water supply valve assembly for a scrubbing tower with a float valve, comprising a main water supply line (1) with a solenoid valve, a water supply branch line (2) with a float valve, and a backup water supply branch line (3), characterized in that: The main water supply line (1) of the solenoid valve, the water supply branch line (2) of the float valve, and the backup water supply branch line (3) are all connected to the main water supply pipeline (4). The end of the water supply branch line (2) away from the main water supply pipeline (4) is provided with a float valve (5). The float valve (5) is located inside the water tank of the washing tower.
2. A water supply valve assembly for a scrubbing tower with a float valve according to claim 1, characterized in that: The solenoid valve water supply main line (1) includes a first double-ruler ball valve (7), an electric double-ruler ball valve (8), and a water supply main line (9), wherein the first double-ruler ball valve (7) and the electric double-ruler ball valve (8) are connected through the water supply main line (9).
3. A water supply valve assembly for a scrubbing tower with a float valve according to claim 2, characterized in that: One end of the water supply main pipe (9) is connected to the water supply main pipe (4) through the first elbow pipe (10), and the other end of the water supply main pipe (9) extends into the washing tower water tank through the second elbow pipe (11). The top of the washing tower water tank is provided with a first flange (12) that matches the water supply main pipe (9).
4. A water supply valve assembly for a scrubbing tower with a float valve according to claim 1, characterized in that: The float valve water supply branch (2) includes a second double-ruler ball valve (13) and a water supply auxiliary pipe (14). One end of the second double-ruler ball valve (13) is connected to the float valve (5) through the water supply auxiliary pipe (14), and the other end of the second double-ruler ball valve (13) is connected to the water supply main pipe (4) through the water supply auxiliary pipe (14) and the first tee pipe (15). The top of the washing tower water tank is provided with a second flange (6) that matches the water supply auxiliary pipe (14).
5. A water supply valve assembly for a scrubbing tower with a float valve according to claim 1, characterized in that: The backup water supply branch (3) includes a third double-ruler ball valve (16) and a backup water supply pipe (17). One end of the third double-ruler ball valve (16) is connected to the main water supply pipe (4) through the backup water supply pipe (17) and the second tee pipe (18). The other end of the third double-ruler ball valve (16) is connected to a third elbow pipe (19) through the backup water supply pipe (17).
6. A water supply valve assembly for a scrubbing tower with a float valve according to claim 1, characterized in that: The outer wall of the washing tower water tank is equipped with a plate (20) that matches the main water supply line (1) of the solenoid valve, the water supply branch line (2) of the float valve, and the backup water supply branch line (3).
Citation Information
Patent Citations
Automatic water replenishing device for washing tower
CN115501735A