Vertical stainless steel smelting vacuum furnace

By designing the smelting components, the problems of molten liquid temperature fluctuation and splashing in vertical stainless steel smelting vacuum furnaces were solved, achieving stable molten liquid flow and temperature control, and improving the stability of the smelting process and product quality.

CN223678222UActive Publication Date: 2025-12-16SENMEIER STEEL (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202423132632.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2025-12-16
Estimated Expiration
2034-12-18

AI Technical Summary

Technical Problem

In existing vertical stainless steel smelting vacuum furnaces, excessively long steel flow channels cause fluctuations in molten liquid temperature, affecting the control of the smelting process. Furthermore, the independent design of the crucible and steel flow channel can easily lead to molten liquid splashing, resulting in resource waste and environmental impact.

Method used

Design a smelting assembly including a crucible, a connecting section, and a heating coil. The crucible is driven to rotate by a motor, and the continuously connected connecting section and heating coil ensure stable flow of the molten liquid, avoiding sudden temperature drops and splashing.

Benefits of technology

It achieves stable flow and temperature control of the molten metal, avoids sudden temperature drops and molten metal splashing, and improves the stability of the smelting process and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a vertical stainless steel smelting vacuum furnace which comprises a furnace body, a furnace cover is hinged to the top of the furnace body in a rotating mode, a vacuum pipe is fixedly connected to the top of the furnace cover, a feeding pipe and a temperature measuring pipe are fixedly connected to the outer side of the furnace cover, and a notch is formed outside the furnace body in a penetrating mode. The smelting assembly is arranged in the furnace body, a crucible, a first connecting section, a second connecting section and a third connecting section are arranged in the smelting assembly, and smelting can be conducted; the smelting assembly comprises a smelting assembly. According to the smelting device, the smelting assembly and the multiple heating coils are arranged for continuous heating, molten liquid in the longest second connecting section can be continuously heated, the situation that the temperature is suddenly lowered, and follow-up machining is affected is avoided, meanwhile, due to the fact that the first connecting section, the second connecting section and the third connecting section are in the connecting state with the crucible, the crucible rotates slowly, and the smelting efficiency is improved. And the molten liquid gradually enters a circulating state without a gap, so that the molten liquid is not easy to splash.
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Description

TECHNICAL FIELD

[0001] The utility model relates to vacuum furnace technical field, specifically is a vertical stainless steel smelting vacuum furnace. BACKGROUND

[0002] The vertical stainless steel smelting vacuum furnace is mainly used for smelting stainless steel material under high-temperature vacuum environment. It avoids material oxidation and pollution by vacuumizing, accurately controls temperature, chemical composition in the smelting process and removes gas and impurities, thereby improving the quality and purity of stainless steel. The vertical structure is convenient for operation and outflow of metal liquid, and is suitable for production of high-quality stainless steel.

[0003] In the prior art smelting vacuum furnace, the excessively long length of the molten steel tank can cause temperature fluctuation of the molten liquid during outflow, and such temperature change directly affects temperature control in the subsequent smelting process, which may damage product quality. In addition, the crucible and the molten steel tank in the furnace body are independently designed and only temporarily connected when pouring the molten liquid. Such design makes the molten liquid splash out during rotation of the crucible, which not only causes resource waste but also may affect the surrounding environment. Therefore, the vertical stainless steel smelting vacuum furnace is provided. SUMMARY

[0004] The utility model discloses a vertical stainless steel smelting vacuum furnace to solve the problems in the above background.

[0005] To achieve the above object, the utility model provides the following technical scheme:

[0006] A vertical stainless steel smelting vacuum furnace comprises:

[0007] A furnace body is provided with a furnace cover rotatably connected to the top of the furnace body, a vacuum pipe is fixedly connected to the top of the furnace cover, a charging pipe and a temperature measuring pipe are fixedly connected to the outer side of the furnace cover, and a slot is formed through the furnace body.

[0008] A smelting assembly is arranged in the furnace body, and the smelting assembly is provided with a crucible, a first connecting section, a second connecting section and a third connecting section, and can smelt.

[0009] Preferably, the smelting assembly comprises:

[0010] An electric motor is fixedly connected to the outside of the furnace body, and the driving end of the electric motor extends into the furnace body and is fixedly connected with a driving rod.

[0011] The crucible is arranged in the furnace body, one end of the driving rod is fixedly connected with the crucible, and a pot opening is formed in the top of the crucible.

[0012] A driven rod is fixedly connected to one side of the crucible, and one end of the driven rod is rotatably connected to the inner wall of the furnace body.

[0013] A first connecting section is fixedly clamped in the pot opening, one end of the first connecting section is rotatably connected with a second connecting section, and a first pin shaft is inserted between the first connecting section and the second connecting section for rotatable connection.

[0014] A third connecting section is rotatably connected to one end of the second connecting section, a second pin shaft is inserted between the third connecting section and the second connecting section for rotatable connection, the bottom of the third connecting section is fixedly connected with a sliding rail, and the third connecting section is slidably connected with the slot through the sliding rail.

[0015] A plurality of heating coils are fixedly connected to the outside of the third connecting section.

[0016] Preferably, a first guide joint is arranged in the first connecting section, one end of the first guide joint is fixedly connected to the bottom of the first connecting section, and the other end of the first guide joint is arranged in the second connecting section.

[0017] Preferably, a second guide joint is arranged in the end of the second connecting section, one end of the second guide joint is fixedly connected to the bottom of the second connecting section, and the other end of the second guide joint is arranged in the third connecting section.

[0018] Preferably, a top cover is fixedly screwed to the top of the crucible.

[0019] Preferably, two hydraulic rods are fixedly connected in the furnace body, and the driving ends of the two hydraulic rods are fixedly connected outside the furnace body.

[0020] Preferably, a support plate is fixedly connected outside the furnace body, and the support plate is arranged at the bottom of the third connecting section to support the sliding of the third connecting section.

[0021] Compared with the prior art, the beneficial effects of the utility model are:

[0022] By setting the smelting assembly, starting the motor, the motor drives the driving rod to rotate, and the crucible rotates under the assistance of the driven rod, at the same time, the crucible rotates synchronously to drive the first connecting section to rotate, and then drives the second connecting section to link, and further drives the third connecting section to slide in the slot, the molten liquid can flow along the first connecting section, the first guide joint, the second connecting section, the second guide joint and the third connecting section in sequence when the crucible is poured, and finally flows to the mold for forming, in this process, the plurality of heating coils continuously heat, the molten liquid in the longest second connecting section can be continuously heated, the temperature is prevented from suddenly decreasing, and the subsequent processing is affected.

[0023] At the same time, since the first connecting section, the second connecting section and the third connecting section are in connection with the crucible, the crucible rotates slowly, the molten liquid gradually enters the flow state, and no interval is formed in the middle, so that splashing is not easy to occur. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 is a schematic diagram of the overall structure of the present application;

[0025] Figure 2 is a top view of the present application;

[0026] Figure 3 is a schematic diagram of the smelting assembly structure of the present application;

[0027] Figure 4 is an enlarged view of A of the present application; Figure 3

[0028] Figure 5 is an enlarged view of B of the present application. Figure 3

[0029] In the figure: 100, furnace body; 110, furnace cover; 120, vacuum pipe; 130, feeding pipe; 140, temperature measuring pipe; 150, slot; 200, smelting assembly; 210, motor; 211, driving rod; 220, crucible; 221, pot opening; 230, driven rod; 240, first connecting section; 241, second connecting section; 242, first pin shaft; 250, third connecting section; 251, second pin shaft; 252, slide rail; 260, heating coil; 300, hydraulic rod; 400, first guide joint; 500, second guide joint; 600, top cover; 700, support plate. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0031] Embodiment one

[0032] As Figures 1-5 ​​As shown, in this embodiment, a vertical stainless steel smelting vacuum furnace comprises a furnace body 100 and a smelting assembly 200, the top of the furnace body 100 is rotationally hinged with a furnace cover 110, the top of the furnace cover 110 is fixedly connected with a vacuum pipe 120, the outer side of the furnace cover 110 is fixedly connected with a feeding pipe 130 and a temperature measuring pipe 140, and a notch 150 is provided through the furnace body 100; a support plate 700 is fixedly connected outside the furnace body 100, the support plate 700 is arranged at the bottom of the third connecting section 250 and is used for supporting the sliding of the third connecting section 250; it should be noted that the notch 150 and the support plate 700 are connected with a pipe body, which is used for connecting a mold while maintaining a vacuum state.

[0033] The smelting assembly 200 comprises a motor 210, a crucible 220, a driven rod 230, a first connecting section 240, and a third connecting section 250, the motor 210 is fixedly connected outside the furnace body 100, the driving end of the motor 210 extends into the furnace body 100 and is fixedly connected with a driving rod 211; the crucible 220 is arranged inside the furnace body 100, one end of the driving rod 211 is fixedly connected with the crucible 220, and a pot opening 221 is provided at the top of the crucible 220; a top cover 600 is fixedly screwed at the top of the crucible 220; two hydraulic rods 300 are fixedly connected inside the furnace body 100, and the driving ends of the two hydraulic rods 300 are fixedly connected outside the furnace body 100; the driven rod 230 is fixedly connected to one side of the crucible 220, and one end of the driven rod 230 is rotationally connected with the inner wall of the furnace body 100; the motor 210 is started, the motor 210 drives the driving rod 211 to rotate, thereby driving the crucible 220 to rotate with the assistance of the driven rod 230, at the same time, the crucible 220 is synchronously driven to rotate the first connecting section 240, and in the process of rotation, the two hydraulic rods 300 are assisted to rotate, so as to stably rotate the crucible 220.

[0034] The first connecting section 240 is fixedly clamped in the pot opening 221, one end of the first connecting section 240 is rotationally connected with a second connecting section 241, and a first pin shaft 242 is inserted between the first connecting section 240 and the second connecting section 241 for rotational connection; the third connecting section 250 is rotationally connected to one end of the second connecting section 241, a second pin shaft 251 is inserted between the third connecting section 250 and the second connecting section 241 for rotational connection, the bottom of the third connecting section 250 is fixedly connected with a sliding rail 252, and the third connecting section 250 is slidingly connected with the notch 150 through the sliding rail 252; a plurality of heating coils 260 are fixedly connected outside the third connecting section 250, and the plurality of heating coils 260 surround the second connecting section 241 to continuously heat the molten liquid flowing inside.

[0035] Specifically, the solution flows sequentially through the first connecting section 240, the first guide section 400, the second connecting section 241, the second guide section 500, and the third connecting section 250, finally flowing into the mold for molding. During this process, multiple heating coils 260 continuously heat the molten liquid in the longest second connecting section 241, preventing a sudden drop in temperature that could affect subsequent processing. At the same time, since the first connecting section 240, the second connecting section 241, and the third connecting section 250 are connected to the crucible 220, the crucible 220 rotates slowly, allowing the molten liquid to gradually enter the flow state without any gaps, thus minimizing splashing.

[0036] Furthermore, a support plate 700 is fixedly connected to the outside of the furnace body 100. The support plate 700 is located at the bottom of the third connecting section 250 and is used to support the sliding of the third connecting section 250.

[0037] Example 2

[0038] like Figures 3-5 As shown, in this embodiment, a first guide joint 400 is provided in the first connecting segment 240, one end of the first guide joint 400 is fixedly connected to the bottom of the first connecting segment 240, and the other end of the first guide joint 400 is provided in the second connecting segment 241; a second guide joint 500 is provided in the end of the second connecting segment 241, one end of the second guide joint 500 is fixedly connected to the bottom of the second connecting segment 241, and the other end of the second guide joint 500 is provided in the third connecting segment 250.

[0039] Specifically, one end of the first guide joint 400 is fixed inside the first connecting section 240, while the other end is placed at the top position inside the second connecting section 241 without being fixedly connected to the second connecting section 241. Similarly, one end of the second guide joint 500 is fixed inside the second connecting section 241, while the other end is placed at the top position inside the third connecting section 250 without being fixedly connected to the third connecting section 250. By setting the first guide joint 400 and the second guide joint 500, molten metal can be prevented from entering the rotational connection between the first pin 242 and the second pin 251, thus preventing molten metal blockage, and at the same time, it does not interfere with the rotation between the first connecting section 240, the second connecting section 241 and the third connecting section 250.

[0040] Working principle: firstly start the motor 210, the motor 210 drives the driving rod 211 to rotate, in turn drive the crucible 220 to rotate under the auxiliary of the driven rod 230, at the same time, the crucible 220 rotates synchronously drive the first connecting section 240 to rotate, in turn drive the second connecting section 241 linkage, in turn drive the third connecting section 250 to slide in the slot 150, in the process of rotation, the first guide joint 400 and the second guide joint 500 remain unchanged, because one end of the first guide joint 400 is fixed in the first connecting section 240, and the other end is placed in the top position of the second connecting section 241, and is not fixedly connected with the second connecting section 241, similarly, one end of the second guide joint 500 is fixed in the second connecting section 241, and the other end is placed in the top position of the third connecting section 250, and is not fixedly connected with the third connecting section 250, therefore, the molten metal can flow along the first connecting section 240, the first guide joint 400, the second connecting section 241, the second guide joint 500 and the third connecting section 250 in turn when the crucible 220 pours, finally flows to the mold to form, in this process, the plurality of heating coils 260 continuously heat, can continuously heat the molten metal in the second connecting section 241 with the longest length, avoid the temperature to suddenly reduce, influence the follow-up processing, at the same time, because the first connecting section 240, the second connecting section 241 and the third connecting section 250 are in the connecting state with the crucible 220, therefore, the crucible 220 slowly rotates, and the molten metal will gradually enter the flow state, there is no interval in the middle, and it is not easy to produce splashing.

[0041] It is apparent for those skilled in the art that the present application is not limited to the details of the foregoing exemplary embodiments, and the present application can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered in all respects as illustrative and not restrictive, and the scope of the present application should be defined by the appended claims rather than the above description, and it is intended to embrace all changes and modifications that fall within the meaning and scope of equivalents of the claims. Any reference signs in the claims should not be construed as limiting the claims to which the reference signs belong.

[0042] In addition, it should be understood that, although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be combined appropriately to form other embodiments that those skilled in the art can understand.

Claims

1. A vertical stainless steel melting vacuum furnace characterized by, Include: The furnace body (100), the top of the furnace cover (110) is rotatably connected to the top of the furnace body (100), the vacuum pipe (120) is fixedly connected to the top of the furnace cover (110), the outer side of the furnace cover (110) is fixedly connected with the feeding pipe (130) and the temperature measuring pipe (140), and the slot (150) is provided on the outer side of the furnace body (100). The smelting assembly (200) is arranged in the furnace body (100), and the smelting assembly (200) is provided with a crucible (220), a first connecting section (240), a second connecting section (241) and a third connecting section (250), which can smelt.

2. The vertical stainless steel melting vacuum furnace according to claim 1, characterized in that, The smelting assembly (200) comprises: The motor (210) is fixedly connected outside the furnace body (100), the driving end of the motor (210) is inserted into the furnace body (100) and fixedly connected with the driving rod (211); The crucible (220) is arranged in the furnace body (100), one end of the driving rod (211) is fixedly connected with the crucible (220), and the top of the crucible (220) is provided with a pot opening (221); The driven rod (230) is fixedly connected to one side of the crucible (220), and one end of the driven rod (230) is rotatably connected with the inner wall of the furnace body (100); The first connecting section (240) is fixedly connected in the pot opening (221), one end of the first connecting section (240) is rotatably connected with the second connecting section (241), and the first connecting section (240) and the second connecting section (241) are rotatably connected through the first pin shaft (242); The third connecting section (250) is rotatably connected to one end of the second connecting section (241), the third connecting section (250) and the second connecting section (241) are rotatably connected through the second pin shaft (251), the bottom of the third connecting section (250) is fixedly connected with the sliding rail (252), and the third connecting section (250) is slidably connected with the slot (150) through the sliding rail (252); A plurality of heating coils (260) are fixedly connected outside the third connecting section (250).

3. The vertical stainless steel melting vacuum furnace according to claim 2, characterized in that, The first connecting section (240) is provided with a first guide joint (400), one end of the first guide joint (400) is fixedly connected to the bottom of the first connecting section (240), and the other end of the first guide joint (400) is arranged in the second connecting section (241).

4. The vertical stainless steel melting vacuum furnace according to claim 2, characterized in that, The second connecting section (241) is provided with a second guide joint (500) at the end, one end of the second guide joint (500) is fixedly connected to the bottom of the second connecting section (241), and the other end of the second guide joint (500) is arranged in the third connecting section (250).

5. The vertical stainless steel melting vacuum furnace of claim 2, wherein, The top of the crucible (220) is fixedly connected with the top cover (600).

6. The vertical stainless steel melting vacuum furnace of claim 1, wherein Two hydraulic rods (300) are fixedly connected in the furnace body (100), and the driving ends of the hydraulic rods (300) are fixedly connected outside the furnace body (100).

7. The vertical stainless steel melting vacuum furnace of claim 1, wherein A supporting plate (700) is fixedly connected outside the furnace body (100), and the supporting plate (700) is arranged at the bottom of the third connecting section (250) and used for supporting the sliding of the third connecting section (250).