Heat exchanger with multi-unit heat exchange area

The unique design of the multi-unit heat exchanger solves the problems of simple structure and complex installation of traditional heat exchangers, and realizes flexible heat exchange area adjustment and precise temperature control, thereby improving heat exchange efficiency and equipment life, and reducing energy consumption and installation difficulty.

CN223678269UActive Publication Date: 2025-12-16GUANGDONG BOKE PRECISION TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423123570.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-12-16
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

Traditional heat exchangers have a simple structure, resulting in limited heat exchange area, making it difficult to quickly and effectively handle large amounts of heat exchange. They also cannot flexibly adjust heat exchange units, are complex to install and difficult to maintain, and have inaccurate temperature control under different loads, leading to energy waste and safety hazards.

Method used

The design incorporates a multi-unit heat exchanger with cold source inlet/outlet channels, heat source inlet/outlet channels, check valves, manifolds, and staggered dual-channel heat exchange tubes, combined with a polytetrafluoroethylene anti-corrosion coating, to achieve adjustable heat exchange area and precise temperature control.

Benefits of technology

It improves heat exchange efficiency, reduces energy consumption, extends equipment life, adapts to different load requirements, reduces installation complexity and maintenance difficulty, and ensures precise temperature control.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223678269U_ABST
    Figure CN223678269U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of heat exchangers, and particularly relates to a multi-unit heat exchange area heat exchanger which comprises a heat exchanger body, a cold source inlet and outlet channel is arranged in the heat exchanger body, a mounting plate is arranged on one side of the heat exchanger body, and the heat exchanger body is communicated with a first heat source inlet and outlet channel and a second heat source inlet and outlet channel. Check valves are arranged on ports of the first heat source inlet and outlet channel and the second heat source inlet and outlet channel, and one end of the first heat source inlet and outlet channel and one end of the second heat source inlet and outlet channel are communicated with a manifold inside the heat exchanger body. Through unique design, the heat exchange tube is longitudinally divided into a plurality of units and is provided with the openable and closable stop valves, and heat source channels of part of the units are closed during low load, so that the heat exchange area can be quickly reduced, and the temperature can be accurately controlled; all the channels are opened to meet the heating and temperature control requirements during high load, the design can adapt to different loads, comprehensive energy consumption can be reduced, the energy utilization efficiency is improved, and the service life of equipment is prolonged.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to heat exchanger technical field, concretely is a kind of heat exchanger of multiple unit heat exchange area. BACKGROUND

[0002] Traditional heat exchanger has significant limitations.On the one hand, its structure is mostly single heat exchange tube layout, which limits the heat exchange area. In industrial production scenarios, it is difficult to quickly and effectively handle a large amount of heat exchange, such as heat transfer problems in chemical production, which can lead to reduced production efficiency and safety hazards. Moreover, the structure of the traditional heat exchanger lacks flexibility, and its heat exchange units cannot be flexibly adjusted as needed. For example, heating, ventilation and air conditioning systems have different demands for heat exchange area in different seasons, and the traditional heat exchanger cannot adapt to such changes, resulting in energy waste or poor heat exchange effect. In addition, the traditional heat exchanger requires complex pipe connections and customized supports during installation, which is difficult and costly to install. Moreover, due to the complex internal structure, it is not easy to disassemble, making maintenance and cleaning very troublesome. More importantly, conventional heat exchangers are single cold and hot source channel heat exchangers. When the terminal use equipment requires a large temperature control range, the heat exchange area calculated under the worst working conditions may not be accurate when used at minimum load, resulting in abnormal temperature fluctuations and affecting the normal use of the equipment.

[0003] With the development of the times, the industry has new requirements for heat exchangers. Under the trend of energy conservation and environmental protection, industries urgently need heat exchangers that can improve heat exchange efficiency and reduce energy consumption. For example, in the power industry, efficient heat exchangers can help reduce cooling energy consumption and reduce greenhouse gas emissions. At the same time, the application scenarios of heat exchangers are constantly expanding, from traditional chemical, heating and ventilation fields to emerging fields such as new energy and electronic chip cooling. In these fields, electronic chip cooling requires heat exchangers to have high precision, miniaturization and high efficiency heat exchange capacity, while the new energy field requires heat exchangers to withstand high temperature, high pressure and highly corrosive media working environment, and to have high reliability and long service life. The multi-unit heat exchange area heat exchanger of the present application is designed to overcome the above-mentioned shortcomings of traditional heat exchangers and meet the new needs of industry development. Its unique structure design makes it have significant advantages in heat exchange efficiency, structural flexibility and application adaptability. SUMMARY

[0004] (I) Technical problem solved

[0005] To overcome the shortcomings of the prior art, the utility model provides a kind of heat exchanger of multiple unit heat exchange area, solves the problems raised in the above background art.

[0006] (II) Technical solution

[0007] The utility model discloses a specific adopt following technical scheme for realizing above-mentioned purpose:

[0008] A heat exchanger of multiple unit heat exchange area, including heat exchanger main part, the inside of heat exchanger main part is equipped with cold source inlet and outlet passageway, one side of heat exchanger main part is equipped with mounting panel, the heat exchanger main part is connected with heat source inlet and outlet passageway one and heat source inlet and outlet passageway two, the port of heat source inlet and outlet passageway one and heat source inlet and outlet passageway two is equipped with check valve, one end of heat source inlet and outlet passageway one and heat source inlet and outlet passageway two is communicated in the manifold in the inside of heat exchanger main part, the manifold circulates through heat exchange pipe, is connected to heat source inlet and outlet passageway one and heat source inlet and outlet passageway two on one end, the heat exchange pipe is fixed in the inside of heat exchanger main part through the partition.

[0009] Further, the mounting panel is provided with a matrix of flange holes at equal intervals.

[0010] Further, the heat exchange pipes are double on the manifold and are staggered and distributed in sequence.

[0011] Further, the partition forms the cold source inlet and outlet passageway after fixing the heat exchange pipes.

[0012] Further, the inner wall of the partition is coated with an anticorrosion coating made of polytetrafluoroethylene material, which can effectively prevent the corrosion of the cold source fluid on the inner wall of the passageway and prolong the service life.

[0013] (Three) beneficial effects

[0014] Compared with the prior art, the utility model provides a heat exchanger of multiple unit heat exchange area, which has the following beneficial effects:

[0015] The utility model discloses a unique design, longitudinal heat exchange pipe is divided into multiple units and sets up openable and closable stop valve, closes part unit heat source passageway when low load, can reduce heat exchange area quickly, accurate control temperature, opens all passageways when high load and satisfies temperature rise and temperature control demand, this design not only can adapt to different load, can also reduce comprehensive energy consumption, improves energy utilization efficiency, prolongs equipment service life. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is the three-dimensional structure schematic diagram of the utility model;

[0017] Figure 2 It is the overhead structure schematic diagram of the utility model;

[0018] Figure 3 It is the side view structure schematic diagram of the utility model.

[0019] As shown in the figure: 1, heat exchanger main body; 2, cold source access channel; 3, mounting plate; 4, heat source access channel one; 5, heat source access channel two; 6, check valve; 7, manifold; 8, partition; 9, heat exchange pipe. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0021] EMBODIMENT

[0022] As Figures 1-3 shown, one embodiment of the present application proposes a multi-unit heat exchange area heat exchanger, which comprises a heat exchanger main body 1, the inside of the heat exchanger main body 1 is provided with a cold source access channel 2, one side of the heat exchanger main body 1 is provided with a mounting plate 3, the heat exchanger main body 1 is communicated with a heat source access channel one 4 and a heat source access channel two 5, the heat source access channel one 4 and the heat source access channel two 5 are provided with check valves 6 on the ports, one end of the heat source access channel one 4 and the heat source access channel two 5 is communicated with a manifold 7 inside the heat exchanger main body 1, the manifold 7 circulates through a heat exchange pipe 9, is connected to the heat source access channel one 4 and the heat source access channel two 5 at one end, the heat exchange pipe 9 is fixed in the inside of the heat exchanger main body 1 through a partition 8;

[0023] The heat exchanger main body 1 is the core shell structure of the heat exchanger as a whole, and the inside accommodates other components.

[0024] Function: Provide a closed space for the entire heat exchange process, protect internal components and ensure that heat exchange is carried out in a relatively stable environment.

[0025] The cold source access channel 2 is located inside the heat exchanger main body 1 and is formed after the heat exchange pipe 9 is fixed by the partition 8.

[0026] Function: Provide a channel for the cold source fluid to enter and exit, so that the cold source can circulate in the heat exchanger to realize heat exchange.

[0027] The mounting plate 3 is arranged on one side of the heat exchanger main body 1, and a matrix of flange holes is arranged at equal intervals.

[0028] Function: Through the flange hole, the heat exchanger can be conveniently installed on other equipment or system, and the stability of installation and the sealing of connection are ensured.

[0029] The heat source inlet and outlet passage one 4 and the heat source inlet and outlet passage two 5 are communicated on the heat exchanger body 1, and the port is provided with a check valve 6, and one end is communicated with the manifold 7 inside the heat exchanger body 1.

[0030] Effect: As the channel for the heat source fluid to enter and exit, the check valve 6 can prevent the heat source fluid from flowing backward, and ensure that the heat source can circulate in the heat exchanger according to the set direction and exchange heat with the cold source.

[0031] The check valve 6 is installed at the port of the heat source inlet and outlet passage one 4 and the heat source inlet and outlet passage two 5.

[0032] Effect: Only allow fluid to flow in one direction, prevent the heat source fluid from flowing backward, and ensure the normal operation and heat exchange efficiency of the heat exchanger.

[0033] The manifold 7 is located inside the heat exchanger body 1, and one end of the heat source inlet and outlet passage one 4 and the heat source inlet and outlet passage two 5 are communicated here, and the heat source inlet and outlet passage one 4 and the heat source inlet and outlet passage two 5 connected to one end are connected to the heat exchanger tube 9.

[0034] Effect: It plays a role in collecting and distributing heat source fluid, so that the heat source fluid can be evenly distributed to the heat exchanger tube 9 for heat exchange.

[0035] The partition plate 8 is used to fix the heat exchanger tube 9 inside the heat exchanger body 1, and the inner wall is coated with a polytetrafluoroethylene anti-corrosion coating.

[0036] Effect: Fix the heat exchanger tube 9 to ensure its stable position in the heat exchanger, prevent the corrosion of the inner wall of the partition plate 8 by the cold source fluid, prolong the service life, and form the cold source inlet and outlet passage 2 after the partition plate 8 fixes the heat exchanger tube 9.

[0037] The heat exchanger tube 9 is double on the manifold 7, staggered and distributed in sequence, and fixed inside the heat exchanger body 1 by the partition plate 8.

[0038] Effect: It is the main place for heat exchange, and the heat source fluid and the cold source fluid exchange heat on both sides of the wall of the heat exchanger tube 9. Its double and staggered structure increases the heat exchange area and the heat exchange efficiency.

[0039] As shown in Figure 1 In some embodiments, a matrix of flange holes is provided on the mounting plate 3; the matrix of flange holes is distributed equidistantly, so that when the heat exchanger is installed, connecting pieces such as bolts and nuts matching the flange holes can be used to accurately and stably install the heat exchanger on other equipment or support structures.

[0040] As shown in Figure 3As shown in the drawings, in some embodiments, the heat exchange pipes 9 are double rows and staggered on the manifold 7; the double rows and staggered design increases the coverage area of the heat exchange pipes 9 on the manifold 7. Compared with single row or simple arrangement of the heat exchange pipes 9, this structure can provide more pipe wall surface in contact with the heat source and cold source fluid, thereby increasing the effective area of heat exchange.

[0041] As shown in the drawings, Figure 3 As shown in the drawings, in some embodiments, the partition plate 8 forms the cold source inlet and outlet passage 2 after fixing the heat exchange pipes 9; the partition plate 8 first plays a role of fixing the heat exchange pipes 9. It ensures that the heat exchange pipes 9 maintain a stable position inside the heat exchanger body 1, preventing displacement of the heat exchange pipes 9 due to fluid impact or vibration during operation.

[0042] As shown in the drawings, Figure 3 As shown in the drawings, in some embodiments, the inner wall of the partition plate 8 is coated with an anti-corrosion coating made of polytetrafluoroethylene material, which can effectively prevent corrosion of the cold source fluid to the inner wall of the passage, prolonging the service life; the anti-corrosion coating made of polytetrafluoroethylene material can form a protective film on the inner wall of the partition plate 8. The cold source fluid flowing in the passage may contain some corrosive components, and this coating can effectively block the direct contact of these corrosive substances with the metal inner wall of the partition plate 8, thereby preventing corrosion.

[0043] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing detailed description of the present application, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, shall be included within the scope of the present application.

Claims

1. A heat exchanger of multi-cell heat exchange area, comprising a heat exchanger body (1), characterized in that: The interior of the heat exchanger body (1) is provided with a cold source inlet and outlet channel (2), one side of the heat exchanger body (1) is provided with a mounting plate (3), the heat exchanger body (1) is communicated with a heat source inlet and outlet channel one (4) and a heat source inlet and outlet channel two (5), the ports of the heat source inlet and outlet channel one (4) and the heat source inlet and outlet channel two (5) are provided with check valves (6), one end of the heat source inlet and outlet channel one (4) and the heat source inlet and outlet channel two (5) are communicated in the manifold (7) inside the heat exchanger body (1), the manifold (7) circulates through the heat exchange pipe (9), is connected to the heat source inlet and outlet channel one (4) and the heat source inlet and outlet channel two (5) on one end, the heat exchange pipe (9) is fixed in the interior of the heat exchanger body (1) through the partition plate (8).

2. A multi-pass heat exchanger according to claim 1, wherein: The mounting plate (3) is provided with a matrix of flange holes at equal intervals.

3. A multi-cell heat exchanger according to claim 1, wherein: The heat exchange pipe (9) is double on the manifold (7), and is staggered and distributed in sequence.

4. A multi-pass heat exchanger according to claim 1, wherein: After the partition plate (8) fixes the heat exchange pipe (9), the cold source inlet and outlet channel (2) is formed.

5. A multi-pass heat exchanger according to claim 4, wherein: The inner wall of the partition plate (8) is coated with an anticorrosion coating made of polytetrafluoroethylene material, which can effectively prevent the corrosion of the cold source fluid to the inner wall of the channel and prolong the service life.