Photovoltaic panel-based CCS wire harness intelligent control detector

By integrating a photovoltaic panel into the CCS wire harness tester, the problem of outdoor power supply shortage was solved, realizing the tester's self-powering and real-time testing functions, and simplifying the outdoor use process.

CN223679332UActive Publication Date: 2025-12-16TIANBO NEW ENERGY (JIANGSU) CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520614185.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-02
Publication Date
2025-12-16
Estimated Expiration
2035-04-02

AI Technical Summary

Technical Problem

Existing CCS wire harness testers cannot rely on renewable energy sources to supplement their power supply in outdoor or locations without mains power, resulting in inconvenience in use.

Method used

A CCS wire harness intelligent control and testing instrument based on photovoltaic panels was designed. It absorbs solar energy through photovoltaic panels to charge the internal battery, achieving self-powered operation. It is equipped with a display screen and warning lights to display test results and issue alarms.

Benefits of technology

It achieves continuous and stable operation in outdoor environments, has a simple structure, is easy to use, and can detect the quality of CCS harnesses in real time and judge the quality through warning lights and alarms.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223679332U_ABST
    Figure CN223679332U_ABST
Patent Text Reader

Abstract

The utility model discloses a photovoltaic panel-based CCS wire harness intelligent control detector, and specifically relates to the technical field of CCS wire harness detection, the photovoltaic panel-based CCS wire harness intelligent control detector comprises a housing, a cover plate and a circuit board, the housing and the cover plate are fixed through bolts, the circuit board is located between the housing and the cover plate, the bottom end of the cover plate is fixedly connected with a bottom frame, a photovoltaic assembly is arranged in the bottom frame, and the photovoltaic assembly is connected with the circuit board. The photovoltaic module comprises two photovoltaic panels, a plurality of L-shaped plates, a threaded rod and two sliding rods. The four L-shaped plates and the two photovoltaic panels can be driven to move horizontally by rotating the handle, the two photovoltaic panels move out of the bottom frame and are exposed in an external light environment, and at the moment, the two photovoltaic panels start to work, absorb solar energy and convert the solar energy into electric energy to charge an internal storage battery; therefore, energy supply to the detector is realized, the detector can be ensured to continuously and stably operate in outdoor environments and the like, and the use effect is good.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to CCS pencil detection technical field, more specifically, the utility model relates to a CCS pencil intelligent control detection instrument based on photovoltaic board. BACKGROUND

[0002] The CCS pencil intelligent control detection instrument is a device for detecting CCS (integrated busbar) pencil of new energy automobile power battery, mainly aiming at the electric connection structural member used in the new energy automobile power battery, usually composed of FPC (flexible circuit board), plastic structural member, copper aluminum bar, mainly divided into two types of module sampling assembly FPC and module sampling assembly pencil.

[0003] The common detection instrument in the market needs to place the product to be detected on the detection table, then detects the position of the product through the camera, and controls the detection end to compare the line sequence, but in outdoor or some places without power supply, it can only rely on limited battery power or find other power supply, which is inconvenient for business trips. UTILITY MODEL CONTENTS

[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a CCS pencil intelligent control detection instrument based on photovoltaic board, which aims to solve the problems raised in the above background technology.

[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme: a CCS pencil intelligent control detection instrument based on photovoltaic board, comprising a shell, a cover plate and a circuit board, the shell and the cover plate are fixed by bolts, and the circuit board is located between the shell and the cover plate, the bottom end of the cover plate is fixedly connected with a bottom frame, the inside of the bottom frame is provided with a photovoltaic assembly, the photovoltaic assembly comprises two photovoltaic boards, a plurality of L-shaped plates, a threaded rod and two sliding rods, one side of the plurality of L-shaped plates is fixedly connected with the two photovoltaic boards respectively, and the plurality of L-shaped plates are movably sleeved on the photovoltaic boards and the two sliding rods respectively, the threaded rod is threadedly connected with two L-shaped plates, and the L-shaped plates are movably connected with the bottom frame through bearings, and the two sliding rods are fixedly connected with the bottom frame at the opposite ends.

[0006] Further, the front side of the bottom frame is movably connected with a handle through a bearing, and the handle and the threaded rod are movably connected with a bevel gear set.

[0007] Further, the bevel gear set comprises two bevel gears, and the two bevel gears are fixedly connected with the handle and the threaded rod respectively.

[0008] It can be seen that the threaded rod is driven to rotate conveniently in the above-mentioned technical scheme.

[0009] Further, the first communication interface and the second communication interface are fixedly installed at the top end of the one side edge of the circuit board.

[0010] Further, a plurality of warning lights are fixedly installed at the top end of the other side edge of the circuit board, and the top end of each of the plurality of warning lights penetrates the shell.

[0011] Further, a plurality of connecting ports are fixedly installed at the back side of the circuit board.

[0012] Further, a display screen and an alarm are fixedly embedded and installed at the top end of the shell.

[0013] The technical effects and advantages of the present application are as follows:

[0014] 1. The utility model discloses a rotating handle can drive four L-shaped plates and two photovoltaic panels to move horizontally, and the two photovoltaic panels move out of the inside of the bottom frame and are exposed to the outside light environment, at this time, the two photovoltaic panels start to work, absorb solar energy and convert it into electric energy to charge the internal battery, thereby realizing the energy supply of the detector, ensuring that the detector can continuously and stably operate in the outdoor environment, and the use effect is good.

[0015] 2. The utility model discloses a display screen according to the detection requirement selects corresponding detection item, such as short-circuit test, welding resistance test, if the detection result is normal, the warning light keeps normal state, if abnormal, the corresponding warning light is lighted, and the alarm gives an alarm, according to the detection result and warning information, the quality condition of CCS wire harness is judged, and the structure is simple, and convenient to use. DRAWINGS

[0016] The structure, proportion, size and the like shown in the specification are only used to cooperate with the content disclosed in the specification, for understanding and reading by those skilled in the art, and do not define the limiting conditions of the implementation of the utility model, so they do not have the substantial meaning in technology, any modification of structure, change of proportion relationship or adjustment of size, without affecting the effect and purpose that the utility model can produce, should still fall within the range covered by the disclosed technology content of the utility model.

[0017] Figure 1 It is the overall structure schematic view of the utility model;

[0018] Figure 2 It is the overall structure bottom view of the utility model;

[0019] Figure 3 It is the circuit board and warning light assembly structure schematic view of the utility model;

[0020] Figure 4The utility model discloses a bottom frame section view and photovoltaic module assembly structure schematic drawing.

[0021] In the drawing: 1, shell; 2, cover plate; 3, display screen; 4, alarm; 5, warning light; 6, bottom frame; 7, photovoltaic module; 8, circuit board; 9, first communication interface; 10, second communication interface; 11, connecting port; 701, photovoltaic plate; 702, L-shaped plate; 703, threaded rod; 704, sliding rod; 705, handle; 706, bevel gear set. DETAILED DESCRIPTION

[0022] The following specific embodiments illustrate the embodiments of the utility model, and those skilled in the art can easily understand other advantages and effects of the utility model from the disclosed content of the specification. Obviously, the described embodiments are part of the embodiments of the utility model, not all. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.

[0023] Referring to the drawings Figures 1-3 The CCS harness intelligent control detector based on the photovoltaic plate of the embodiment, including shell 1, cover plate 2 and circuit board 8, shell 1 and cover plate 2 are fixed between through bolt, and circuit board 8 is located between shell 1 and cover plate 2, the bottom end of cover plate 2 is fixedly connected with bottom frame 6, the inside of bottom frame 6 is provided with photovoltaic module 7, photovoltaic module 7 includes two photovoltaic plates 701, a plurality of L-shaped plates 702, threaded rods 703 and two sliding rods 704, a plurality of L-shaped plates 702 are respectively fixedly connected with two photovoltaic plates 701 on one side, and a plurality of L-shaped plates 702 are respectively movably sleeved on photovoltaic plate 701 and two sliding rods 704, threaded rod 703 is threadedly connected with two L-shaped plates 702, and L-shaped plate 702 is movably connected with bottom frame 6 through bearing, and the opposite ends of two sliding rods 704 are all fixedly connected with bottom frame 6.

[0024] Further, the front side of bottom frame 6 is movably connected with handle 705 through bearing, bevel gear set 706 is movably connected between handle 705 and threaded rod 703, bevel gear set 706 includes two bevel gears, and the two bevel gears are respectively fixedly connected with handle 705 and threaded rod 703.

[0025] Further, the first communication interface 9 and the second communication interface 10 are fixedly installed at the top end one side edge position of circuit board 8, a plurality of warning lights 5 are fixedly installed at the top end other side edge position of circuit board 8, and the top end of the plurality of warning lights 5 all penetrates shell 1, a plurality of connecting ports 11 are fixedly installed at the back of circuit board 8, and display screen 3 and alarm 4 are fixedly embedded and installed at the top of shell 1.

[0026] The use method of the embodiment is:

[0027] In use, the circuit board 8 can be protected by the shell 1 and the cover plate 2, and the shell 1 is internally provided with a battery (not shown in the figure). The handle 705 is rotated to drive one bevel gear to rotate, the one bevel gear drives another bevel gear to rotate, the bevel gear set 706 drives the threaded rod 703 to rotate, the two L-shaped plates 702 are threadedly connected with the threaded rod 703, the other two L-shaped plates 702 and the two slide rods 704 cooperate to limit the rotation of the two photovoltaic panels 701, and therefore the threaded rod 703 drives the four L-shaped plates 702 and the two photovoltaic panels 701 to move horizontally, and the two photovoltaic panels 701 move out of the inside of the bottom frame 6 and are exposed to the outside light environment. At this time, the two photovoltaic panels 701 start to work, absorb solar energy and convert it into electric energy to charge the internal battery, thereby realizing energy supply for the detector and ensuring that the detector can continuously and stably operate in an outdoor environment. The use effect is good. Conversely, the handle 705 is reversed to drive the two photovoltaic panels 701 to move into the bottom frame 6, and the bottom frame 6 protects the two photovoltaic panels 701.

[0028] Select appropriate detection probes, sensors and other accessories to be connected to the connection interface 11, and export data to a computer or other storage device through the first communication interface 9 or the second communication interface 10. Turn on the power supply, at this time the display screen 3 is lit, the device starts self-checking, and the state of the warning light 5 is observed. If all warning lights are normal, such as green constant, it means that the device self-checking is passed, and the next operation can be performed. If there is an abnormal warning light, the problem needs to be checked according to the prompt, and the CCS wire harness to be detected is correctly connected with the detection probe of the detector.

[0029] On the display screen 3, select the corresponding detection item according to the detection requirement, such as short circuit test, welding resistance test, etc. Start the detection program, and the detector starts to work. The detection data is displayed in real time on the display screen 3. After the detection is completed, the detailed detection result is checked through the display screen 3.

[0030] If the detection result is normal, the warning light 5 remains normal; if there is an abnormality, the corresponding warning light 5 is lit, and the alarm 4 issues an alarm. According to the detection result and the warning information, the quality status of the CCS wire harness is judged.

[0031] The contents not described in detail in the specification all belong to the prior art known to those skilled in the art, and the model parameters of each electric appliance are not specifically limited, and conventional equipment can be used. In the technical solution, the electric appliance control elements not mentioned belong to the prior art, and therefore are not shown in the figure and will not be described here.

[0032] The above merely describes the preferred embodiments of the present application, and is not intended to limit the present application, and any modification, equivalent replacement, and improvement within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A CCS harness intelligent operation detector based on a photovoltaic panel, comprising a shell (1), a cover plate (2) and a circuit board (8), the shell (1) and the cover plate (2) are fixed by bolts, and the circuit board (8) is located between the shell (1) and the cover plate (2), characterized in that: The bottom end of the cover plate (2) is fixedly connected with a bottom frame (6), the inside of the bottom frame (6) is provided with a photovoltaic module (7), the photovoltaic module (7) comprises two photovoltaic plates (701), a plurality of L-shaped plates (702), a threaded rod (703) and two slide rods (704), one side of the plurality of L-shaped plates (702) is fixedly connected with the two photovoltaic plates (701) respectively, and the plurality of L-shaped plates (702) are movably sleeved on the photovoltaic plates (701) and the two slide rods (704) respectively, the threaded rod (703) is threadedly connected with two L-shaped plates (702), and the L-shaped plates (702) and the bottom frame (6) are movably connected through bearings, and the two slide rods (704) are fixedly connected with the bottom frame (6) at opposite ends. ​ 2. The photovoltaic panel based CCS wire harness intelligent manipulation detector according to claim 1, characterized in that: The front side of the bottom frame (6) is movably connected with a handle (705) through a bearing, and the handle (705) and the threaded rod (703) are movably connected with a bevel gear set (706).

3. The photovoltaic panel based CCS wire harness intelligent manipulation detector according to claim 2, characterized in that: The bevel gear set (706) comprises two bevel gears, and the two bevel gears are fixedly connected with the handle (705) and the threaded rod (703) respectively.

4. The photovoltaic panel based CCS wire harness intelligent manipulation detector according to claim 1, characterized in that: The top end of the circuit board (8) is fixedly installed with a first communication interface (9) and a second communication interface (10) at one side edge position.

5. The photovoltaic panel based CCS wire harness intelligent manipulation detector according to claim 1, characterized in that: The top end of the circuit board (8) is fixedly installed with a plurality of warning lights (5) at the other side edge position, and the top end of the plurality of warning lights (5) penetrates the shell (1).

6. The photovoltaic panel based CCS wire harness intelligent manipulation detector according to claim 1, characterized in that: The rear side of the circuit board (8) is fixedly installed with a plurality of connection ports (11).

7. The photovoltaic panel based CCS wire harness intelligent manipulation detector according to claim 1, characterized in that: The top end of the shell (1) is fixedly embedded with a display screen (3) and an alarm (4).