Spinning buckle type power line connector
By using a twist-lock power cord connector design with an interference fit and a self-locking screw cap structure, the problems of looseness and insufficient waterproof performance of traditional connectors are solved, achieving reliable connection and waterproof sealing in complex environments, making it suitable for fields such as aviation and radar.
Patent Information
- Application Number
- CN202423127236.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-18
AI Technical Summary
Traditional power cord connectors are prone to loosening and falling off after prolonged use or when subjected to external interference, and their waterproof performance is insufficient, making them unsuitable for use in outdoor or humid environments.
A rotary power cord connector was designed, which adopts an interference fit between the male and female ends and a self-locking rotary cap structure. Combined with spring locking and a waterproof ring design, it ensures the waterproof seal and vibration resistance of the connection.
It enables reliable connection of electrical equipment under complex working conditions, prevents moisture and dust from entering, and ensures the stability and safety of electrical connections. It is suitable for environments with extremely high requirements for waterproofing and connection stability, such as aviation and radar.
Smart Images

Figure CN223680469U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to power line connector technical field, specifically, especially relates to a screw type power line connector. BACKGROUND
[0002] The power line connector is a key component for connecting electrical equipment and power supply system, which mainly functions to realize safe and efficient transmission of electric energy and ensure stable operation of electrical equipment. The power line connector is usually composed of a plug and a socket, which can establish reliable electrical path and have certain mechanical stability to maintain the connection state through specific mechanical structure and electrical connection design, and is widely used in aviation, radar, microwave communication, digital communication, etc.
[0003] In terms of connection stability, the plug and the socket of the traditional connector often separate and fall off after long-term use or external force interference, for example, in the frequent take-off and landing process of an aircraft, vibration and impact will cause the ordinary connector to gradually loosen, resulting in power failure of the equipment. In terms of waterproof performance, most traditional connectors cannot meet the protection requirements in outdoor or humid environments, such as radar stations in open environments facing rain erosion. If the connector fails to prevent water, water intrusion will cause short circuit and other serious electrical faults, threatening the safety and reliability of the equipment.
[0004] In view of the problems in the related art, no effective solution has been proposed so far. CONTENT OF THE UTILITY MODEL
[0005] In view of the problems in the related art, the utility model provides a screw type power line connector to overcome the above technical problems existing in the prior art.
[0006] To solve the above technical problems, the utility model is realized by the following technical scheme:
[0007] The utility model is a screw type power line connector, which comprises a male end and a female end, one end of the male end is provided with a male end positioning piece, an installation groove is formed in the inside of the male end positioning piece, a spring is arranged in the installation groove, a self-locking screw cap is arranged on the outer surface of the male end positioning piece, a driving block is fixedly installed on the inner wall of the self-locking screw cap, one end of the spring abuts against the driving block and the other end abuts against the installation groove, and the driving block is located in the installation groove, a female end positioning piece is arranged on the outer surface of the female end, a female end waterproof ring is arranged in the female end positioning piece, and the female end positioning piece is connected with the self-locking screw cap.
[0008] The female end waterproof ring is in interference fit after the female end positioning piece and the male end positioning piece are inserted.
[0009] Further, the male end cavity is provided with a plurality of male power pins and a plurality of male signal pins, the plurality of male power pins and the plurality of male signal pins are located inside the male end positioning piece, one of the plurality of male power pins is provided with a power pin anti-electric shock glue.
[0010] Further, the inside of the female end is provided with a plurality of female power holes and a plurality of female signal holes, the plurality of female power holes and the plurality of female signal holes are located inside the female end positioning piece, and the inside of the plurality of female power holes is mounted with a crown spring hole.
[0011] Further, the plurality of male power pins are respectively inserted in the plurality of female power holes, so that the crown spring hole ensures good electrical contact between the male power pin and the female power hole, thereby increasing the number of plugging and unplugging, and the plurality of male signal pins are respectively inserted in the plurality of female signal holes.
[0012] Further, the inner wall of the self-locking rotary cover is fixedly installed with a plurality of triangular blocks, and the outer wall of the female end positioning piece is provided with a plurality of clamping grooves.
[0013] Further, the plurality of triangular blocks can be located in the clamping grooves, and the clamping grooves guide the triangular blocks and clamp the triangular blocks into the clamping grooves.
[0014] Further, one end of the female end positioning piece is provided with a rubber gasket, and the rubber gasket is installed on the female end positioning piece through screws on four corners.
[0015] The utility model has the following beneficial effects:
[0016] 1、 the utility model discloses when needing to realize the connection operation, the male end positioning piece is inserted into the female end positioning piece by aligning the female end positioning piece, and the male end positioning piece is inserted into the female end positioning piece, the male end positioning piece is extruded to the female end waterproof ring, and the female end waterproof ring is deformed and fills the gap between the two, so as to realize waterproof sealing by relying on the interference fit, effectively prevent the impurities such as moisture, dust from entering the inside of the connector, guarantee the safety and stability of electrical connection, satisfy the use demand in the aviation, radar and other environments with extremely high waterproof requirements.
[0017] 2. In the process that the male end positioning piece inserts the female end positioning piece, the female end positioning piece guides the self-locking rotary cover entering its interior, so that the self-locking rotary cover produces axial rotation relative to the male end positioning piece, the driving block rotates in the mounting groove along with the self-locking rotary cover, the driving block compresses the spring in the mounting groove, reserves elastic potential energy, along with the movement of the self-locking rotary cover, the female end positioning piece no longer guides and limits the self-locking rotary cover, the self-locking rotary cover restores the original position under the elastic force of the spring and is clamped with the female end positioning piece, this clamping and under the elastic force of the spring, a strong locking force is formed between the male end and the female end, which can effectively resist the separation trend caused by external force interference such as vibration and impact, avoids the situation that the traditional connector causes loose connection and equipment power failure due to vibration in the frequent take-off and landing process of the aircraft, ensures the reliable connection of the male end and the female end under various complex working conditions, guarantees the continuous and stable power supply of the electrical equipment, and makes it suitable for fields such as radar, microwave communication, digital communication and other fields with extremely high requirements for connection stability.
[0018] Of course, it is not necessary for any product implementing the present utility model to achieve all the advantages mentioned above at the same time. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the following will briefly introduce the drawings needed to be used in the embodiment description. Obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can also be obtained by those skilled in the art without creative labor on the basis of these drawings.
[0020] Figure 1 It is a three-dimensional structure diagram of the utility model;
[0021] Figure 2 It is an overall explosion diagram of the utility model;
[0022] Figure 3 It is a rubber gasket schematic diagram of the utility model;
[0023] Figure 4 It is a male end schematic diagram of the utility model;
[0024] Figure 5 It is a female end signal hole schematic diagram of the utility model;
[0025] Figure 6 It is a spring schematic diagram of the utility model;
[0026] Figure 7 It is a driving block schematic diagram of the utility model.
[0027] In the drawings, the component list represented by each sign is as follows:
[0028] 1, male end; 2, female end; 3, male power pin; 301, power pin anti-electric shock glue; 4, male signal pin; 5, female power hole; 501, crown spring hole; 6, female signal hole; 7, male positioning piece; 701, mounting groove; 8, self-locking cap; 801, driving block; 802, triangular block; 9, female positioning piece; 902, clamping groove; 903, rubber gasket; 10, spring; 11, female waterproof ring. DETAILED DESCRIPTION
[0029] The technical solutions in the utility model embodiments will be clearly and completely described below with reference to the drawings in the utility model embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0030] In the description of the utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inner" and the like indicate the orientation or positional relationship, which are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the indicated components or elements must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the utility model.
[0031] Please refer to Figures 1-7 The utility model discloses a screw buckle type power line connector, including male end 1 and female end 2, one end of male end 1 is installed with male positioning piece 7, the inside of male positioning piece 7 is set with mounting groove 701, the inside of mounting groove 701 is equipped with spring 10, the outer surface of male positioning piece 7 is equipped with self-locking cap 8, the inner wall of self-locking cap 8 is fixedly installed with driving block 801, one end of spring 10 is in contact with driving block 801, the other end is in contact with mounting groove 701, and driving block 801 is located in mounting groove 701, the outer surface of female end 2 is equipped with female positioning piece 9, the inside of female positioning piece 9 is equipped with female waterproof ring 11, female positioning piece 9 is connected with self-locking cap 8,
[0032] Through female waterproof ring 11, the interference fit is formed after the insertion of female positioning piece 9 and male positioning piece 7.
[0033] When the connection operation needs to be implemented, the male positioning member 7 is aligned with the female positioning member 9 and inserted, and in the process of inserting the male positioning member 7 into the female positioning member 9, the male positioning member 7 extrudes the female waterproof ring 11, so that the female waterproof ring 11 is deformed and fills the gap between the two, thereby realizing waterproof sealing through interference fit, effectively preventing impurities such as water and dust from entering the inside of the connector, and ensuring the safety and stability of electrical connection, meeting the use requirements in the environment with extremely high waterproof requirements such as aviation and radar.
[0034] In terms of connection stability, the self-locking rotary cover 8 outside the male positioning member 7 plays a key role when the male end 1 is connected with the female end 2. In the initial state, the spring 10 is in a natural state, with one end abutting against the inner wall of the mounting groove 701 and the other end abutting against the driving block 801. In the process of inserting the male positioning member 7 into the female positioning member 9, the female positioning member 9 guides the self-locking rotary cover 8 entering its inside, so that the self-locking rotary cover 8 rotates axially relative to the male positioning member 7. The driving block 801 rotates in the mounting groove 701 along with the self-locking rotary cover 8, and the driving block 801 compresses the spring 10 in the mounting groove 701, storing elastic potential energy. With the movement of the self-locking rotary cover 8, the female positioning member 9 no longer guides and limits the self-locking rotary cover 8. The self-locking rotary cover 8 returns to the original position under the elastic force of the spring 10 and is clamped with the female positioning member 9. This clamping and the elastic force of the spring 10 form a strong locking force between the male end and the female end, which can effectively resist the separation tendency caused by external force interference such as vibration and impact, avoid the situation that the traditional connector is loose and the equipment is powered off due to vibration during frequent take-off and landing of an aviation aircraft, ensure reliable connection of the male end and the female end in various complex working conditions, and ensure continuous and stable power supply of electrical equipment, so that it is suitable for fields with extremely high connection stability requirements such as radar, microwave communication, digital communication, etc.
[0035] In addition, in specific applications, the materials used for the male end 1 and the female end 2 are TPEE95.
[0036] In one embodiment, for the male end 1 described above, the inner cavity of the male end 1 is provided with a plurality of male power pins 3 and a plurality of male signal pins 4, and the plurality of male power pins 3 and the plurality of male signal pins 4 are located inside the male positioning member 7. One of the plurality of male power pins 3 is provided with a power pin anti-electric shock glue 301.
[0037] The inside of the female end 2 is provided with a plurality of female power holes 5 and a plurality of female signal holes 6, and the plurality of female power holes 5 and the plurality of female signal holes 6 are located inside the female positioning member 9. The inside of each of the plurality of female power holes 5 is provided with a crown spring hole 501.
[0038] The plurality of male power pins 3 are respectively inserted into the plurality of female power holes 5 to ensure good electrical contact between the male power pins 3 and the female power holes 5 by the crown spring hole 501, thereby increasing the number of plugging and unplugging. The plurality of male signal pins 4 are respectively inserted into the plurality of female signal holes 6.
[0039] When the male end 1 is connected to the female end 2, the plurality of male power pins 3 and the plurality of male signal pins 4 in the male end 1 are inserted into the corresponding female power holes 5 and female signal holes 6 in the female end 2 together with the male end positioning member 7. For the power transmission part, when the male power pins 3 are inserted into the female power holes 5, the crown spring hole 501 in the female power holes 5 plays a key role. The crown spring has good elasticity and self-adaptability. During the insertion of the male power pins 3, the crown spring will be elastically deformed and tightly wrapped around the male power pins 3. By using the elastic force, a stable electrical contact interface is formed between the male power pins 3 and the female power holes 5. Compared with the traditional simple contact connection, the reliability and stability of the electrical connection are greatly improved. The connector can withstand more times of plugging and unplugging while still maintaining good power transmission performance, significantly prolonging the service life of the connector and meeting the requirements of frequent maintenance and repair of equipment in fields such as aviation and radar.
[0040] At the same time, the male signal pins 4 are inserted into the female signal holes 6 to establish a signal transmission path, ensuring normal signal interaction between electrical equipment. In the application scenarios such as microwave communication and digital communication, which have very high requirements for signal transmission accuracy and stability, data can be accurately transmitted, maintaining the efficient and stable operation of the entire electrical system.
[0041] The power pin anti-electric shock glue 301 at one end of the male power pin 3 is used to prevent electric shock during use.
[0042] In addition, in specific applications, the male power pins 3 use a crimping and assembling process to prevent virtual welding and false welding during welding; the crown spring hole 501 uses a crimping and assembling process to prevent virtual welding and false welding during welding.
[0043] In one embodiment, for the self-locking screw cap 8 described above, a plurality of triangular blocks 802 are fixedly installed on the inner wall of the self-locking screw cap 8, and a plurality of clamping grooves 902 are formed on the outer wall of the female end positioning member 9.
[0044] The plurality of triangular blocks 802 can be respectively located in the clamping grooves 902, and the clamping grooves 902 guide the triangular blocks 802 into the clamping grooves 902 for clamping.
[0045] When the male end 1 and the female end 2 are connected, the triangular block 802 on the inner wall of the self-locking rotary cover 8 is located at the entrance of the clamping groove 902 of the female end positioning member 9, and as the self-locking rotary cover 8 moves, the clamping groove 902 guides the triangular block 802 to rotate along the track of the clamping groove 902. At this time, the self-locking rotary cover 8 starts to rotate, so that the self-locking rotary cover 8 rotates axially relative to the male end positioning member 7, and the driving block 801 rotates in the mounting groove 701 along with the self-locking rotary cover 8, which compresses the spring 10 in the mounting groove 701 and stores elastic potential energy. As the self-locking rotary cover 8 moves, the triangular block 802 will completely enter the clamping groove 902, and once the triangular block 802 enters the clamping groove 902, the self-locking rotary cover 8 will return to its original state under the elastic force of the spring 10. Due to the shape and size limitation of the clamping groove 902, the triangular block 802 cannot easily reverse out, thereby achieving firm clamping of the self-locking rotary cover 8 and the female end positioning member 9. This clamping method tightly locks the male end and the female end together to form a stable connection structure, effectively preventing accidental separation of the male end and the female end due to external forces, greatly improving the overall connection stability of the connector and ensuring the reliability of electrical connection under various complex working conditions.
[0046] In one embodiment, for the above-mentioned female end positioning member 9, one end of the female end positioning member 9 is provided with a rubber gasket 903, which is installed on the female end positioning member 9 through screws on the four corners.
[0047] The rubber gasket 903 installed on one end of the female end positioning member 9 is fixed on the female end positioning member 9 by four corner screws. When the female end positioning member 9 is not in use, the rubber gasket 903 is sleeved on the female end positioning member 9, which can prevent dust, moisture and other impurities from entering the inside of the female end positioning member 9.
[0048] In the description of the present specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the utility model. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0049] The preferred embodiments of the utility model disclosed above are only used for illustrating the utility model. The preferred embodiments do not describe all the details, and the utility model is not limited to the specific embodiments described. Obviously, according to the content of the description, many modifications and changes can be made. The description selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that the persons skilled in the art can well understand and utilize the utility model. The utility model is limited only by the claims and the entire scope and equivalents thereof.
Claims
1. A twist-on power cord connector comprising a male end (1) and a female end (2), characterized in that: One end of the male end (1) is provided with a male end positioning piece (7), an installation groove (701) is arranged in the male end positioning piece (7), a spring (10) is arranged in the installation groove (701), a self-locking screw cap (8) is arranged on the outer surface of the male end positioning piece (7), a driving block (801) is fixedly installed on the inner wall of the self-locking screw cap (8), one end of the spring (10) abuts against the driving block (801), the other end of the spring (10) abuts against the installation groove (701), the driving block (801) is located in the installation groove (701), the outer surface of the female end (2) is provided with a female end positioning piece (9), the female end positioning piece (9) is provided with a female end waterproof ring (11), and the female end positioning piece (9) is connected with the self-locking screw cap (8). The female end waterproof ring (11) is arranged in the female end positioning piece (9) and the male end positioning piece (7) in interference fit.
2. A twist-on power cord connector according to claim 1, wherein, A plurality of male end power pins (3) and a plurality of male end signal pins (4) are arranged in the inner cavity of the male end (1), the plurality of male end power pins (3) and the plurality of male end signal pins (4) are located in the male end positioning piece (7), and a power pin anti-electric shock glue (301) is arranged on one of the plurality of male end power pins (3).
3. A twist-on power cord connector according to claim 2, wherein, The female end (2) is provided with a plurality of female end power holes (5) and a plurality of female end signal holes (6), the plurality of female end power holes (5) and the plurality of female end signal holes (6) are located in the female end positioning piece (9), and a crown spring hole (501) is arranged in the plurality of female end power holes (5).
4. A twist-on power cord connector according to claim 3, wherein, The plurality of male end power pins (3) are respectively inserted into the plurality of female end power holes (5), so that the crown spring hole (501) ensures good electrical contact between the male end power pin (3) and the female end power hole (5), thereby increasing the number of plug-in times, and the plurality of male end signal pins (4) are respectively inserted into the plurality of female end signal holes (6).
5. A twist-on power cord connector according to claim 4, wherein, A plurality of triangular blocks (802) are fixedly installed on the inner wall of the self-locking screw cap (8), and a plurality of clamping grooves (902) are arranged on the outer wall of the female end positioning piece (9).
6. A twist-on power cord connector according to claim 5, wherein, The plurality of triangular blocks (802) can be located in the clamping grooves (902), and the clamping grooves (902) guide the triangular blocks (802) into the clamping grooves (902) for clamping.
7. A twist-on power cord connector according to claim 6, wherein, One end of the female end positioning piece (9) is provided with a rubber gasket (903), and the rubber gasket (903) is installed on the female end positioning piece (9) through screws on four corners.