Tunnel cable maintenance and repair equipment

Abstract

The utility model relates to the technical field of cable maintenance, in particular to tunnel cable maintenance equipment, which comprises a lifting cylinder, a power mechanism for providing power and a cutting mechanism for cutting a cable sheath, the power mechanism comprises a first motor, an output shaft of the first motor is fixedly connected with a lead screw, a first moving frame is installed on the lead screw in a threaded mode, a first rotating frame is rotatably installed on the first moving frame, and the other end of the first moving frame is installed on the fixing rod in a sliding mode. According to the utility model, the cutting mechanism, the winding mechanism and the cleaning piece are arranged in the lifting cylinder and are driven by the power mechanism, so that the mechanism does not need to be replaced, the replacement time is saved, and the maintenance efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of cable maintenance, and particularly relates to a tunnel cable maintenance equipment. BACKGROUND

[0002] The cable trench is arranged on both sides of the expressway tunnel, and the cable is placed in the cable trench. The cable may be damaged due to long-term damp, rubber aging, frequent twisting, cutting damage during assembly, and the like. Therefore, the cable needs to be regularly maintained and repaired. During the repair, the cable sheath is first cut open, and the damaged part needs to be cut off. Then, the sheath, steel belt armor, and the like are cleaned. Then, the semi-conductive tape is wound around the damaged part to weaken the concentrated electric field. Finally, the cable is completely wrapped with the insulating tape.

[0003] The prior art, such as the invention disclosed in patent No. CN114825159B, discloses a highway tunnel cable maintenance equipment. The equipment includes a vehicle body, which is divided into a front chamber and a rear chamber. A carrying unit for carrying the cable trench cover is arranged in the front chamber. A first rotating drum is rotatably arranged in the rear chamber. The axis of the first rotating drum is perpendicular to the front and rear side walls of the rear chamber. A circular slide block is slidably arranged in the first rotating drum. Three mounting blocks are uniformly fixed on the circumferential outer wall of the circular slide block. The other ends of the three mounting blocks extend to the outside of the first rotating drum through the sliding grooves. A cutting unit for cutting the cable shell, a cleaning unit for cleaning the cable, and a winding unit for winding the insulating tape are respectively arranged on the other ends of the three mounting blocks. The invention can assist the staff in cable maintenance. The insulating tape can be wound without cutting off the cable. The staff does not need to enter the cable trench, thereby reducing the safety hazards of the staff staying on the expressway.

[0004] The device uses the cutting unit, the cleaning unit, and the winding unit to sequentially process the cable during the repair of the cable, and the repair efficiency is low.

[0005] Therefore, it is necessary to provide a new technical solution to overcome the above-mentioned defects. UTILITY MODEL CONTENT

[0006] The utility model aims at providing a tunnel cable maintenance equipment which can effectively solve the above-mentioned technical problems.

[0007] To achieve the purpose of the utility model, the following technical solutions are adopted: a tunnel cable maintenance equipment, comprising: a lifting cylinder, a power mechanism for providing power, and a cutting mechanism for cutting the cable sheath.

[0008] The power mechanism comprises a first motor, an output shaft of the first motor is fixedly connected with a lead screw, a first moving frame is threadedly installed on the lead screw, the first moving frame is rotatably installed with a first rotating frame, and the other end of the first moving frame is slidably installed on a fixed rod.

[0009] Further, a threaded groove is arranged on the inner wall of the lifting cylinder, a protrusion is fixedly installed on the first rotating frame, and the protrusion is slidably installed in the threaded groove.

[0010] Further, the cutting mechanism comprises a second motor, a cutting circular saw is fixedly installed on an output shaft of the second motor, the second motor is fixedly installed on a mounting plate, the mounting plate is fixedly connected with a third electric push rod, and the third electric push rod is fixedly installed on a first fixed frame.

[0011] Further, a fixed sleeve is fixedly installed on the first fixed frame, a sliding rod is slidably installed in the fixed sleeve, the sliding rod is fixedly connected with a second fixed frame, and the second fixed frame is fixedly installed on the first moving frame.

[0012] Compared with the prior art, the tunnel cable maintenance equipment has the following beneficial effects: the cutting mechanism, the winding mechanism and the cleaning piece are installed in the lifting cylinder and are driven by the power mechanism, the mechanism does not need to be replaced, the replacement time is saved, and the maintenance efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0013] The drawings are used to provide a further understanding of the utility model, and constitute a part of the specification, are used together with the embodiments of the utility model to explain the utility model, and do not constitute the limitation of the utility model.

[0014] Figure 1 It is a structural schematic view of the tunnel cable maintenance equipment.

[0015] Figure 2 It is a structural schematic view of the power mechanism.

[0016] Figure 3 It is a structural schematic view of the winding mechanism.

[0017] Figure 4 It is a structural schematic view of the first moving frame and the first rotating frame.

[0018] Figure 5 It is a structural schematic view of the cutting mechanism.

[0019] Figure 6 It is a sectional structural schematic view of the cutting mechanism.

[0020] Figure 7 It is the structural schematic view of the cleaning piece in the utility model.

[0021] Figure 8 It is the structural schematic view in the first rotating frame rotating process in the utility model.

[0022] In the figure: 1, lifting cylinder; 2, first electric push rod; 3, threaded groove; 4, screw rod; 5, first motor; 6, fixed rod; 7, protruding block; 8, support frame; 9, adhesive tape roll; 10, lifting plate; 11, pneumatic suction cup; 12, cutting edge; 13, second electric push rod; 14, first moving frame; 15, first rotating frame; 16, third electric push rod; 17, first fixed frame; 18, second motor; 19, cutting circular saw; 20, mounting plate; 21, second rotating frame; 22, second moving frame; 23, sliding rod; 24, fixed sleeve; 25, cleaning roller; 26, mounting frame; 27, sliding groove; 28, arc block. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the following will combine the technical scheme in the embodiments of the utility model to make clear and complete description, obviously, the described embodiments are partial embodiments of the utility model, not all embodiments.

[0024] In the description of the utility model, it is understood that the orientation or positional relationship indicated by the terms "center", "transverse", "longitudinal", "front", "back", "left", "right", "up", "down", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, therefore, it cannot be understood as a limitation on the protection scope of the utility model. When an organization is referred to as "fixed to" another organization, it can be directly on another organization or there can be a central organization. When an organization is considered to be "connected" to another organization, it can be directly connected to another organization or there can be a central organization. When an organization is considered to be "set on" another organization, it can be directly set on another organization or there can be a central organization. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this paper are only for illustrative purposes.

[0025] As Figures 1 to 8 shown, the utility model discloses a tunnel cable maintenance and repair equipment, including: lifting cylinder 1, power mechanism that provides power, cutting mechanism that cuts cable sheath, winding mechanism that winds adhesive tape on cable.

[0026] The first electric push rod 2 is fixedly connected to the top of the lifting cylinder 1 and is fixedly installed on the vehicle body for maintenance; the inner wall of the lifting cylinder 1 is provided with a threaded groove 3, and the lifting cylinder 1 is provided with an opening, through which the cable can be moved to the central axis of the lifting cylinder 1.

[0027] The power mechanism comprises: a first motor 5 fixedly installed on the lifting cylinder 1; the output shaft of the first motor 5 is fixedly connected with a lead screw 4, which is rotatably installed on the lifting cylinder 1; a first moving frame 14 is threadedly installed on the lead screw 4 and is slidably installed in the lifting cylinder 1; a first rotating frame 15 is rotatably installed on the first moving frame 14, and a protrusion 7 is fixedly installed on the first rotating frame 15 and slidably installed in the threaded groove 3; a plurality of protrusions 7 on the first rotating frame 15 slide in the threaded groove 3, so as to avoid affecting the rotation of the first rotating frame 15 when the protrusion 7 passes through the opening on the lifting cylinder 1; the other end of the first moving frame 14 is slidably installed on a fixed rod 6, which is fixedly installed on the lifting cylinder 1 and located on both sides of the first moving frame 14; a second moving frame 22 is slidably installed on the fixed rod 6, and a second rotating frame 21 is rotatably installed on the second moving frame 22.

[0028] Arc-shaped blocks 28 are fixedly installed on the first rotating frame 15 and the second rotating frame 21, and sliding grooves 27 are provided on the first moving frame 14 and the second moving frame 22, so that the first rotating frame 15 can rotate on the first moving frame 14 and the second rotating frame 21 can rotate on the second moving frame 22.

[0029] The cutting mechanism comprises: a second motor 18, the output shaft of which is fixedly installed with a cutting circular saw 19; the second motor 18 is fixedly installed on a mounting plate 20, which is fixedly connected with a third electric push rod 16; the third electric push rod 16 is fixedly installed on a first fixed frame 17, which is fixedly installed on the second rotating frame 21; a fixed sleeve 24 is fixedly installed on the first fixed frame 17, a sliding rod 23 is slidably installed in the fixed sleeve 24, and the sliding rod 23 is fixedly connected with a second fixed frame, which is fixedly installed on the first moving frame 14.

[0030] The cutting mechanism, winding mechanism and cleaning piece are installed inside the lifting cylinder 1 and driven by the power mechanism, without the need to replace the mechanism, saving replacement time and improving maintenance efficiency; in the prior art, the cable is cut by the cutting unit, but it is not convenient to cut off the two ends of the cut cable sheath, so that the cable sheath at the damaged part falls off; therefore, by arranging the cutting mechanism, when the first moving frame 14 drives the first rotating frame 15 to move, the protrusion 7 on the first rotating frame 15 moves along the threaded groove 3, the first rotating frame 15 rotates, the first rotating frame 15 pulls the sliding rod 23, the sliding rod 23 slides out of the fixed sleeve 24, and at the same time, the first rotating frame 15 drives the sliding rod 23 and the fixed sleeve 24 to rotate, the fixed sleeve 24 drives the second rotating frame 21 to rotate, so that the cutting circular saw 19 can cut around the cable, cutting off the two ends of the cable sheath at the damaged part, and improving the cutting effect.

[0031] The winding mechanism comprises a second electric push rod 13 fixedly installed on the first moving frame 14, the second electric push rod 13 fixedly connected with the lifting plate 10, and the cutting blade 12 and the pneumatic suction cup 11 fixedly installed on the lifting plate 10; a support frame 8 is fixedly installed on the corresponding first rotating frame 15, and the adhesive tape roll 9 is rotatably installed on the support frame 8.

[0032] When the adhesive tape needs to be wound, the pneumatic suction cup 11 can adsorb the adhesive tape on the adhesive tape roll 9, the adhesive tape roll 9 is rotated around the cable and moved along the direction of the cable through the rotation of the first rotating frame 15, the adhesive tape is wound on the cable, and after winding, the second electric push rod 13 pushes the lifting plate 10 to move, the lifting plate 10 drives the cutting blade 12 to cut the adhesive tape on the adhesive tape roll 9; three winding mechanisms can be arranged, and the three adhesive tape rolls 9 respectively select a semi-conductive tape, a stress tape and an insulating tape; the three winding mechanisms are driven to move by the lead screw, so that the semi-conductive tape, the stress tape and the insulating tape are wound on the cable in sequence, and through the use of the pneumatic suction cup 11 and the second electric push rod 13, the position and range of the semi-conductive tape, the stress tape and the insulating tape wound on the cable are controlled, and the cut part on the cable is completely wrapped.

[0033] The mounting plate 20 is provided with a cleaning piece; the cleaning piece comprises a mounting frame 26 fixedly installed on the mounting plate 20 and a cleaning roller 25 rotatably installed on the mounting frame 26.

[0034] The second motor 18 is preferably a Sanxingda motor RS-540 micro DC motor of Shenzhen Sanxingda Motor Co., Ltd., and the product type is a brush DC motor with a rated voltage of 3.6-12V.

[0035] Working principle:

[0036] The two ends of the damaged cable are clamped by the clamping jaw, the cable is straightened, and the cable is lifted; the lifting cylinder 1 is pushed down by the first electric push rod 2 and aligned with the cable, the mounting plate 20 is moved by the third electric push rod 16, the position of the cutting circular saw 19 is adjusted, the cutting circular saw 19 is rotated by the output shaft of the second motor 18, and the sheath of the cable is cut by the cutting circular saw 19; the screw rod 4 is rotated by the output shaft of the first motor 5, the first moving frame 14 is moved, the first rotating frame 15 is moved, the protrusion 7 on the first rotating frame 15 moves along the threaded groove 3, the first rotating frame 15 is rotated, the sliding rod 23 is pulled out of the fixed sleeve 24, and the sliding rod 23 is rotated with the fixed sleeve 24, the fixed sleeve 24 drives the second rotating frame 21 to rotate, so that the cutting circular saw 19 can cut around the cable, when the first moving frame 14 moves to the other end of the damaged cable, the output shaft of the first motor 5 is reversed, the first moving frame 14 moves reversely, the sliding rod 23 slides into the fixed sleeve 24, the fixed sleeve 24 drives the second rotating frame 21 to stop moving and reversely rotate, so as to cut the other end of the cable sheath at the damaged part, improve the cutting effect; the cutting mechanism, the winding mechanism and the cleaning piece are installed in the lifting cylinder 1, and are driven by the power mechanism, so that the mechanism does not need to be replaced, the replacement time is saved, and the maintenance efficiency is improved.

[0037] The standard parts used in the utility model can be purchased from the market, the special-shaped parts can be ordered according to the description and the drawings, the specific connection mode of each part adopts the conventional means such as bolts, rivets and welding in the prior art, the machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, which will not be described in detail here, and the contents not described in detail in the description belong to the prior art known to those skilled in the art.

[0038] It should be understood that those skilled in the art can improve or change according to the above description, and all these improvements and changes shall belong to the protection scope of the claims of the utility model.

Claims

1. A tunnel cable maintenance and repair apparatus, characterized by, Include: Lifting cylinder (1), power mechanism, cutting mechanism for cutting cable sheath; The power mechanism comprises a first motor (5), the output shaft of the first motor (5) is fixedly connected with a lead screw (4), the lead screw (4) is threadedly connected with a first moving frame (14), the first moving frame (14) is rotatably connected with a first rotating frame (15), and the other end of the first moving frame (14) is slidably connected with a fixed rod (6).

2. A tunnel cable maintenance apparatus according to claim 1, wherein The inner wall of the lifting cylinder (1) is provided with a threaded groove (3), the first rotating frame (15) is fixedly connected with a protrusion (7), and the protrusion (7) is slidably connected in the threaded groove (3).

3. A tunnel cable maintenance apparatus according to claim 1, wherein The cutting mechanism comprises a second motor (18), the output shaft of the second motor (18) is fixedly connected with a cutting circular saw (19), the second motor (18) is fixedly connected with a mounting plate (20), the mounting plate (20) is fixedly connected with a third electric push rod (16), and the third electric push rod (16) is fixedly connected with a first fixed frame (17).

4. A tunnel cable maintenance apparatus according to claim 3, wherein The first fixed frame (17) is fixedly connected with a fixed sleeve (24), the fixed sleeve (24) is slidably connected with a sliding rod (23), the sliding rod (23) is fixedly connected with a second fixed frame, and the second fixed frame is fixedly connected with the first moving frame (14).

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