Integrated drying storage bin
By designing an integrated drying and storage silo with a cone-shaped discharge system, a ground ventilation system, and a multi-layer ventilation cage, and combining mechanical and natural ventilation, the problems of uneven ventilation and high energy consumption in grain drying equipment were solved, achieving uniform material circulation and reduced energy consumption.
Patent Information
- Application Number
- CN202520071625.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-01-13
AI Technical Summary
Existing grain drying equipment suffers from problems such as complex ventilation pipe structure, uneven material discharge, high energy consumption, and inconvenient installation and maintenance.
An integrated drying and storage silo was designed, including a conveying system, a cone-shaped system, a reversing ventilation system, and a control system. It adopts a cone-shaped discharge system, a ground ventilation system, a multi-layer ventilation cage, and a distribution chamber, combining mechanical and natural ventilation. Material circulation and ventilation uniformity are achieved by controlling the cone-shaped valves.
It solves the problems of uneven material discharge and high energy consumption, improves ventilation uniformity and reduces drying energy consumption, realizes uniform material circulation and self-circulation of materials in the whole bin, and simplifies the installation process.
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Figure CN223681563U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the field of agricultural product drying and storage, and particularly relates to an integrated drying and storage bin. BACKGROUND
[0002] Grains, oilseeds and other agricultural products have a high moisture content when harvested, and need to be dried in time to prevent mildewing and deterioration. According to statistics, the mechanization rate of post-harvest quality protection links such as drying and storage of grains in China is only 38%, and the mechanization rate of post-harvest quality protection links of oilseeds is about 26.7%, which cannot meet the demand for mechanized drying and storage of grains and oilseeds. At present, the post-harvest comprehensive loss rate of grains and oilseeds in China is 15.28% and 14.97% respectively, among which, the loss rate of drying and storage links of grain storage by farmers is 5.2% and 10.09% respectively, and the loss rate of drying and storage links of oilseed storage by farmers is 6.21% and 20.04% respectively. The loss rate in the whole link from post-harvest to sale is the highest, which affects the effective supply of grains and oilseeds and the increase of farmers' income. In recent years, mechanized drying has been developed vigorously, but still faces problems such as great difficulty in approval of construction land, large investment cost, high operation cost and low profit rate. Mechanical ventilation is a green drying and storage technology recognized by the world, which can reduce drying energy consumption, integrate drying and storage functions, reduce the area of construction land, improve equipment utilization rate, and maintain appropriate moisture content to meet the subsequent processing demand. In addition, the business entity can temporarily store grains and oilseeds and sell them at the right time to improve the comprehensive benefits of grain production.
[0003] The prior art discloses a heating type grain drying equipment, and has the application number 2017202041109, which comprises a grain elevator and a drying device. The drying device comprises a cylindrical drying bin, a ventilation pipe, a wind column, a fan, a belt conveyor and a support frame. The cylindrical drying bin device has a conical upper cover and an inverted conical lower cover. The invention can realize electric heating grain drying and avoid the environmental pollution problem caused by traditional coal drying. However, there are problems such as complex ventilation pipe structure, existing structure prone to material discharge stagnation, and lack of effective heat insulation measures for the bin body. The prior art of a grain production and storage integrated bin and operation method has the application number 202311293005, and the structure comprises a cylindrical bin, a ventilation system and a material uniformizing system, which greatly improves the uniformity of grain ventilation drying. However, the ventilation cage horizontal pipe hinders the circulation of grains, which is prone to material accumulation, and the fan needs to be suspended and installed, which is inconvenient for installation and maintenance. UTILITY MODEL CONTENTS
[0004] To solve the problems in the prior art, the utility model provides an integrated drying and storage bin to solve the problems of high energy consumption and low ventilation uniformity in current grain drying.
[0005] The utility model adopts the following technical solutions:
[0006] The integrated drying storage bin comprises a conveying system, a silo main body, a cone distribution system and a reversing ventilation system; the conveying system comprises an elevator, an electric tee, an upper pipe, a dust removal fan, a dust collection pipe and a scraper; the discharge port of the elevator is connected with the feed port of the electric tee, one discharge port of the electric tee is connected with one end of the upper pipe, the other discharge port of the electric tee is connected with a discharge pipe, the dust removal fan is arranged on the upper pipe, and the other end of the dust removal fan is provided with the dust collection pipe; the feed port of the elevator is correspondingly arranged with the discharge port of the scraper, the scraper is provided with two feed ports which are connected with the discharge ports of the lower pipes respectively; the end of the upper pipe away from the electric tee is connected with the silo main body through the feed port of the silo main body; the bottom of the inner wall and the outer wall of the bin is further provided with the cone distribution system; the cone distribution system comprises a cone, a cross beam of a cone bucket and a ring beam of a cone bucket; the cone is installed on the cross beam of the cone bucket and the ring beam of the cone bucket; the reversing ventilation system is arranged in the silo main body; the reversing ventilation system comprises a ventilation cage combination, a reversing ventilation device, a ventilation pipe combination one, a ventilation pipe combination two, an air distribution chamber and a pipeline; the ventilation pipe combination one and the ventilation pipe combination two are arranged at the bottom of the ventilation cage combination, the air distribution chamber connects the ventilation pipes of the ventilation pipe combination one and the ventilation pipe combination two respectively, and the reversing ventilation device is connected with the air distribution chamber through the pipeline.
[0007] According to the integrated drying storage bin, the silo main body comprises a bin top, an inner wall, a support frame, an outer wall, a louver and a support; the inner wall and the outer wall are connected through the support frame; the top of the inner wall and the outer wall is provided with the bin top, and the bottom of the inner wall and the outer wall is provided with the support; the inner wall is provided with a hole; the outer wall is provided with the uniformly distributed louvers; and the inner wall and the outer wall are separated by air.
[0008] According to the integrated drying storage bin, the cone distribution system further comprises a first discharge device, a second discharge device, a third discharge device and a fourth discharge device; the first discharge device comprises a first discharge port, a first side of the first discharge port is provided with a first manual valve, a first electric valve is arranged in the first discharge port, and a first lower pipe is arranged below the first electric valve; the second discharge device comprises a second discharge port, a second side of the second discharge port is provided with a second manual valve, a second electric valve is arranged in the second discharge port, and a second lower pipe is arranged below the second electric valve; the third discharge device comprises a third discharge port, a third side of the third discharge port is provided with a third manual valve, a third electric valve is arranged in the third discharge port, and a third lower pipe is arranged below the third electric valve; and the fourth discharge device comprises a fourth discharge port, a fourth side of the fourth discharge port is provided with a fourth manual valve, a fourth electric valve is arranged in the fourth discharge port, and a fourth lower pipe is arranged below the fourth electric valve.
[0009] According to the integrated drying storage bin, the distributing cone includes: distributing cone one, distributing cone two, distributing cone three and distributing cone four; the lower end of the distributing cone one is provided with a discharging device one, the lower end of the distributing cone two is provided with a discharging device two, the lower end of the distributing cone three is provided with a discharging device three, and the lower end of the distributing cone four is provided with a discharging device four; the lower elutriation pipe one and the lower elutriation pipe two are combined through a three-way pipe one, the lower elutriation pipe three and the lower elutriation pipe four are combined through a three-way pipe two, and the three-way pipe one and the three-way pipe two are connected with two material inlets of the scraper machine respectively.
[0010] According to the integrated drying storage bin, the ventilation cage combination includes: a buffer hopper, a ventilation cage top, a ventilation cage one, a ventilation cage two and a ventilation cage apron; the buffer hopper is connected with the ventilation cage top in a hollow manner; the ventilation cage top is connected with the upper end of the ventilation cage one, the lower end of the ventilation cage one is connected with the upper end of the ventilation cage two, and a wind isolation plate one is arranged between the ventilation cage one and the ventilation cage two; the lower end of the ventilation cage two is connected with the ventilation cage apron, the lower end of the ventilation cage two is provided with a wind isolation plate two, and the wind isolation plate two and the ventilation cage apron are connected on the cone hopper cross beam.
[0011] According to the integrated drying storage bin, the ventilation pipe combination one is communicated with the ventilation cage two through the wind isolation plate two, forming an independent ventilation unit one; the ventilation pipe combination two is communicated with the ventilation cage one through the wind isolation plate one, forming an independent ventilation unit two; the ventilation pipe combination one and the ventilation pipe combination two are fixed on the cement base arranged on the ground, and the ventilation pipe combination one and the ventilation pipe combination two support the ventilation cage combination together with the cone hopper ring beam and the cone hopper cross beam.
[0012] According to the integrated drying storage bin, the air distribution chamber includes: an upper plate, a front plate, a lower plate, a wind guide plate one, a wind guide plate two and a rear plate; the upper plate, the lower plate, the front plate and the rear plate form the periphery of the air distribution chamber, the wind guide plate one is welded between the front plate and the rear plate and is in airtight connection with the ventilation pipe combination one and the ventilation pipe combination two respectively; the wind guide plate two is welded on the rear plate, and the air distribution chamber is communicated with the pipeline through the inlet on the front plate.
[0013] According to the integrated drying storage bin, the distributing cone includes: distributing cone five; the bottom of the distributing cone five is provided with a discharging port five, one side of the discharging port five is provided with a manual valve five, the discharging port five is internally provided with an electric valve five, and the lower part of the electric valve five is provided with a lower elutriation pipe five; the discharging device one, the discharging device two, the discharging device three and the discharging device four are evenly arranged on the distributing cone five.
[0014] According to the integrated drying storage bin, the drying storage bin further includes: a control system; the control system includes: an intelligent control cabinet, a temperature and humidity sensor, a moisture sensor and a control line connected with each electric part.
[0015] According to the integrated drying storage bin, the included angle between the wind guide plate one and the lower plate is 45°, and the included angle of the windward surface of the wind guide plate two is 90°.
[0016] Compared with the prior art, the utility model has at least the following beneficial effects:
[0017] (1) The present application sets up a cone discharge system, which solves the problems of uneven discharge and discharge stagnation in the existing equipment when circulating in and out of grain;
[0018] (2) The ground ventilation system and ventilation pipe combination provided by the present application can not only achieve ventilation, but also support and fix the ventilation cage, avoiding the blocking effect of the support rod and the horizontal ventilation pipe in the warehouse, and improving the uniformity of ventilation and reducing the energy consumption of drying;
[0019] (3) The present application is equipped with a discharge circulation and in-warehouse material position circulation process, which realizes the circulation of materials in different positions in the warehouse by controlling the opening and closing of the cone valve on the basis of realizing the self-circulation of the whole warehouse material discharge, further improving the uniformity of material circulation and ventilation effect;
[0020] (4) The present application sets up inner and outer warehouse walls, and sets up louvers on the outer wall, which can be used as the air inlet and outlet for mechanical ventilation, and can also be used as the air inlet and outlet for natural ventilation, realizing the combination of mechanical ventilation and natural ventilation, reducing the energy consumption of ventilation, and at the same time, the inner and outer warehouse walls are connected by the support frame, so that there is an air gap between the inner and outer warehouse walls, which can jointly play a heat insulation role;
[0021] (5) The present application sets up a wind distribution chamber and a multi-layer ventilation cage to realize ventilation of grain piles at different heights, and ventilates from the center to the wall direction, with a short ventilation path. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 is a schematic diagram of the overall structure of the integrated drying and storage warehouse of the utility model;
[0023] Figure 2 is a partial enlarged view of the cone system in the utility model; Figure 1
[0024] Figure 3 is a schematic diagram of the cone bottom structure of the integrated drying and storage warehouse of the utility model;
[0025] Figure 4 is a schematic diagram of the ventilation cage combination structure of the integrated drying and storage warehouse of the utility model;
[0026] Figure 5 is a schematic diagram of the wind distribution chamber structure of the integrated drying and storage warehouse of the utility model;
[0027] Figure 6 is a schematic diagram of the structure of the second embodiment of the utility model;
[0028] Figure 7 is the operation process flow chart of the integrated drying storage bin.
[0029] In the figure: 1, elevator; 2, electric tee; 3, upper pipe; 4, dust removal fan; 5, dust collection pipe; 6, bin top; 7, guardrail; 8, bin inner wall; 9, support frame; 10, bin outer wall; 11, ventilation cage combination; 14, support; 15, lower pipe; 16, reversing ventilation device; 17, scraper; 18, intelligent control cabinet; 19, louver; 20, first cone; 21, discharge port one; 22, ventilation pipe combination one; 23, cone cross beam; 24, ventilation pipe combination two; 25, discharge port two; 26, second cone; 27, third cone; 28, discharge port three; 29, cone ring beam; 30, discharge port four; 31, fourth cone; 32, air distribution chamber; 33, pipeline; 34, discharge pipe; 35, tee one; 36, fifth cone; 37, discharge port five; 111, buffer hopper; 112, ventilation cage top; 113, ventilation cage one; 114, ventilation cage two; 115, ventilation cage apron; 116, air baffle one; 117, air baffle two; 121, manual valve one; 125, manual valve five; 131, electric valve one; 151, lower pipe one; 152, lower pipe two; 155, lower pipe five; 321, upper plate; 322, front plate; 323, lower plate; 324, air deflector one; 325, air deflector two; 326, rear plate. DETAILED DESCRIPTION
[0030] In order to make the purpose, technical scheme and advantages of the utility model clearer, the technical scheme of the utility model will be described clearly and completely below in combination with the drawings in the embodiments of the utility model. The embodiments described in the application are only a part of the embodiments of the utility model, not all the embodiments. Based on the spirit of the utility model, other embodiments obtained by those skilled in the art without making creative efforts belong to the protection scope of the utility model.
[0031] In the description of the utility model, it needs to be explained that the terms "front", "back", "inner", "outer", "right", "left", "two ends", "one end", "another end" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and is not intended to indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0032] "right", "left", "two ends", "one end", "another end" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and is not intended to indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0033] In the description of the utility model, it is necessary to explain that, unless there is definite stipulation and limitation, the terms "mount", "set with", "connect" and the like should be understood broadly, for example, "connect", can be fixed connection, also can be detachable connection, or integral connection;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through intermediate medium, can be the communication inside two elements.For the ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to specific conditions.
[0034] In order to make the technical means, creative features, purposes and effects achieved by the utility model easy to understand, the utility model is further described below in combination with specific embodiments.
[0035] Embodiment one:
[0036] As Figures 1-6 shown, the utility model provides a kind of integrated drying storage bin, comprising: conveying system, silo main body, cone system, reversing ventilation system and control system.
[0037] The conveying system includes: elevator 1, electric tee 2, upper pipe 3, dust removal fan 4, dust collection pipe 5 and scraper 17.
[0038] The discharge port of the elevator 1 is connected with the feed port of the electric tee 2, one discharge port of the electric tee 2 is connected with one end of the upper pipe 3, and the other discharge port of the electric tee 2 is connected with the discharge pipe 34. The dust removal fan 4 is arranged on the upper pipe 3, and the dust collection pipe 5 is connected at the other end of the dust removal fan 4. The feed port of the elevator 1 is correspondingly arranged with the discharge port of the scraper 17, and the scraper 17 is provided with two feed ports connected with the discharge ports of the lower pipes 15 after being collected.
[0039] The silo main body is connected with the end of the upper pipe 3 away from the electric tee 2 through the feed port of the silo main body;The silo main body includes: bin top 6, bin inner wall 8, support frame 9, bin outer wall 10, louver 19 and support 14.
[0040] The bin inner wall 8 and the bin outer wall 10 are connected through the support frame 9. The bin top 6 is arranged at the top of the bin inner wall 8 and the bin outer wall 10, the outermost side of the bin top 6 is circumferentially provided with guardrails 7, and the bottom of the bin inner wall 8 and the bin outer wall 10 is provided with support 14;Hole is opened on the bin inner wall 8, which plays the role of ventilation air path. The bin outer wall 10 is provided with uniformly distributed louvers 19, which play the roles of rainproof and ventilation air path. There is an air gap between the bin inner wall 8 and the bin outer wall 10, which plays a heat insulation role together.
[0041] As Figures 2-4As shown, the bottom of the bin inner wall 8 and the bin outer wall 10 is also provided with a cone distribution system; the cone distribution system includes: cone one 20, cone two 26, cone three 27, cone four 31, cone cross beam 23 and cone ring beam 29. Four cones are installed on the cone cross beam 23 and the cone ring beam 29.
[0042] The cone distribution system also includes: discharge device one, discharge device two, discharge device three and discharge device four; discharge device one includes: discharge port one 21, one side of the discharge port one 21 is provided with a manual valve one 121, the discharge port one 21 is built-in with an electric valve one 131, and the lower part of the electric valve one 131 is provided with a lower chute one 151; discharge device two includes: discharge port two 25, one side of the discharge port two 25 is provided with a manual valve two, the discharge port two 25 is built-in with an electric valve two, and the lower part of the electric valve two is provided with a lower chute two 152; discharge device three includes: discharge port three 28, one side of the discharge port three 28 is provided with a manual valve three, the discharge port three 28 is built-in with an electric valve three, and the lower part of the electric valve three is provided with a lower chute three; discharge device four includes: discharge port four 30, one side of the discharge port four 30 is provided with a manual valve four, the discharge port four 30 is built-in with an electric valve four, and the lower part of the electric valve four is provided with a lower chute four.
[0043] The lower end of the cone one 20 is provided with the discharge device one, the lower end of the cone two 26 is provided with the discharge device two, the lower end of the cone three 27 is provided with the discharge device three, and the lower end of the cone four 31 is provided with the discharge device four.
[0044] Preferably, the discharge port one 21, the discharge port two 25, the discharge port three 28 and the discharge port four 30 are located at the geometric center position of the ventilation cage one 113 and the bin inner wall 8.
[0045] The lower chute one 151 and the lower chute four 152 are merged through a three-way joint one 35, the lower chute three and the lower chute four are merged through a three-way joint two, and the three-way joint one 35 and the three-way joint two are respectively connected with two material inlets of the scraper machine 17.
[0046] The cone distribution system of the present application performs cyclic discharge for each cone, and the cyclic discharge mode includes: overall circulation, single cone sequential circulation and opposite cone group combined sequential circulation.
[0047] As shown in the drawings, Figure 1 or Figure 4 The reversing ventilation system is arranged inside the silo body; the reversing ventilation system includes: ventilation cage combination 11, reversing ventilation device 16, ventilation pipe combination one 22, ventilation pipe combination two 24, air distribution chamber 32 and pipeline 33.
[0048] The bottom of the ventilation cage assembly 11 is provided with ventilation pipe assembly 1 22 and ventilation pipe assembly 24. The air distribution chamber 32 connects the ventilation pipes of ventilation pipe assembly 1 22 and ventilation pipe assembly 24 respectively. The reversing ventilation device 16 is connected to the air distribution chamber 32 through the pipe 33.
[0049] The ventilation cage assembly 11 includes: a buffer hopper 111, a ventilation cage top 112, a first ventilation cage 113, a second ventilation cage 114, and a ventilation cage skirt 115. The buffer hopper 111 is perforated and connected to the ventilation cage top 112, serving to buffer the impact and abrasion of the grain on the ventilation cage top 112. The ventilation cage top 112 is connected to the upper end of the first ventilation cage 113, and the lower end of the first ventilation cage 113 is connected to the upper end of the second ventilation cage 114. A windbreak plate 116 is installed between the first ventilation cage 113 and the second ventilation cage 114. The lower end of the second ventilation cage 114 is connected to the ventilation cage skirt 115, and a second windbreak plate 117 is installed at the lower end of the second ventilation cage 114. The second windbreak plate 117 and the ventilation cage skirt 115 are connected to the conical crossbeam 23.
[0050] Preferably, bridge-shaped holes or fish-scale holes are provided on the surface of ventilation cage 113 and ventilation cage 214, and the hole diameter is such that no material can be leaked.
[0051] Ventilation duct assembly 22 is connected to ventilation cage 114 via baffle plate 117, forming an independent ventilation unit 1. Ventilation duct assembly 24 is connected to ventilation cage 113 via baffle plate 116, forming an independent ventilation unit 2.
[0052] The ventilation pipe assembly 12 and ventilation pipe assembly 24 are fixed on a cement foundation set on the ground. The ventilation pipe assembly 12 and ventilation pipe assembly 24, together with the cone ring beam 29 and the cone cross beam 23, support the ventilation cage assembly 11.
[0053] Preferably, the distance L between ventilation duct assembly 1 22 and ventilation duct assembly 24 is based on the placement of the scraper conveyor 17.
[0054] like Figure 5 As shown, the air distribution chamber 32 includes: an upper plate 321, a front plate 322, a lower plate 323, a first air guide plate 324, a second air guide plate 325, and a rear plate 326.
[0055] The upper plate 321, lower plate 323, front plate 322, and rear plate 326 form the periphery of the air distribution chamber 32. A first air guide plate 324 is welded between the front plate 322 and the rear plate 326, and is respectively and tightly connected to ventilation duct assembly 22 and ventilation duct assembly 24. A second air guide plate 325 is welded to the rear plate 326. The air distribution chamber 32 is connected to the pipe 33 through an inlet located on the front plate 322.
[0056] Preferably, the angle between the first air guide plate 324 and the lower plate 323 is 45°, and the angle between the windward side of the second air guide plate 325 is 90°.
[0057] The control system includes: an intelligent control cabinet 18, temperature and humidity sensors and moisture sensors, as well as control lines connected to each electric component; the control system is used to control the operation of the entire device.
[0058] Implementation Case 2:
[0059] like Figure 6 As shown, unlike Implementation Case 1, only the top layer of the outer wall (10) of the warehouse has evenly distributed louvers (19); the first cone 20, the second cone 26, the third cone 27, and the fourth cone 31 are simplified and a fifth cone 36 is set. The bottom of the fifth cone 36 is provided with a discharge port 37, a manual valve 125 is provided on one side of the discharge port 37, an electric valve 5 is built into the discharge port 37, and a downpipe 155 is provided below the electric valve 5.
[0060] The scraper conveyor 17 is provided with a third feed port, which is connected to the lower chute 155.
[0061] Discharge device 1, discharge device 2, discharge device 3 and discharge device 4 are evenly arranged on the five cones 36.
[0062] The optimized discharge ports 1 21, 25, 3 28, and 4 30 are located at the volume center of the ventilation cage 1 113 and the inner wall 8 of the silo.
[0063] Example 3:
[0064] like Figure 7 As shown, the present invention also provides an operation method for an integrated drying and storage silo, comprising the following steps:
[0065] Step 1: The raw materials are cleaned of impurities by the dust removal fan 4 and dust collection pipe 5 of the conveying system;
[0066] Step 2: The material after impurity removal is fed into the silo body through the upper chute 3 of the conveying system;
[0067] Step 3: Detect and determine the moisture content of the material fed into the silo body;
[0068] If the moisture content of the material fed into the silo is less than or equal to the target moisture content, it enters storage mode. If the moisture content is greater than the target moisture content, it enters drying mode, where ventilation and moisture reduction and grain circulation are implemented.
[0069] The ventilation and precipitation process in step 3 comprises mechanical ventilation and natural ventilation, and the mechanical ventilation is mainly used. The mechanical ventilation can realize the alternation of air blowing and air induction through a reversing ventilation system, so as to promote the uniform distribution of the temperature or moisture of the material in the inner and outer layers.
[0070] The grain circulation in step 3 comprises whole-warehouse circulation and part circulation. The whole-warehouse circulation is realized by the integral opening of the four split cone valves, and the part circulation is realized by controlling the opening of different split cone valves. The part circulation is further divided into single split cone sequential circulation and opposite split cone combination sequential circulation. In cooperation with the ventilation process, the uniform distribution of the temperature, moisture and other states of the material is ensured.
[0071] Step 4, when the moisture content of the material in the main body of the silo is less than or equal to the target moisture content, the ventilation is stopped, and the storage mode is entered.
[0072] Step 5, when the material in the storage mode is caused to increase in temperature due to environmental conditions, and the external environmental temperature is lower than the material temperature, ventilation cooling or grain circulation cooling is performed. When the material temperature is reduced to a certain temperature, the ventilation or material circulation is stopped.
[0073] Compared with the prior art, the beneficial effects of the present application at least include:
[0074] (1) The split cone discharge system is arranged in the present application, so that the problems of uneven discharge and stagnant discharge of the material in the inner and outer layers of the warehouse during the circulation of the grain in and out of the existing equipment are solved.
[0075] (2) The ground ventilation system and the ventilation pipe combination arranged in the present application can realize ventilation, support and fix the ventilation cage, avoid the blocking effect of the support rod and the horizontal ventilation pipe arranged in the warehouse, have a simple structure, are convenient to install, improve the uniformity of ventilation and reduce the energy consumption of drying.
[0076] (3) The discharge circulation and the material position circulation process in the warehouse are equipped in the present application, so that, on the basis of realizing the self-circulation of the whole-warehouse material discharge, the circulation of the material at different positions in the warehouse is realized by controlling the opening and closing of the split cone valve, and the uniformity of the material circulation and the ventilation effect is further improved.
[0077] (4) The inner and outer warehouse walls are arranged in the present application, and the louvers are arranged on the outer warehouse wall, which can be used as the air inlet and outlet during mechanical ventilation, and can be used as the air inlet and outlet of natural wind, realize the combination of mechanical ventilation and natural ventilation, reduce the energy consumption of ventilation, and at the same time, the inner and outer warehouse walls are connected through the support frame, so that there is an air gap between the inner and outer warehouse walls, which can jointly play a heat insulation role.
[0078] (5) The split wind chamber and the multi-layer ventilation cage are arranged in the present application, so as to realize the ventilation of the grain pile at different heights, and the ventilation is from the center to the warehouse wall, and the ventilation path is short.
[0079] It should be pointed out finally that the above embodiments are only used to illustrate the technical solutions of the present application but not to limit it. Although the present application has been described in detail with reference to the above embodiments, it should be understood by those skilled in the art that the specific embodiments of the present application can be modified or equivalently replaced without departing from the spirit and scope of the present application, and any modification or equivalent replacement should be covered within the protection scope of the claims of the present application.
Claims
1. An integrated dry storage silo, comprising: The application relates to a conveying system, a silo body, a cone distribution system and a reversing ventilation system. The conveying system comprises an elevator (1), an electric tee (2), an upward flow pipe (3), a dust removal fan (4), a dust collection pipe (5) and a scraper (17). The discharge port of the elevator (1) is connected with the feeding port of the electric tee (2), one discharge port of the electric tee (2) is connected with one end of the upward flow pipe (3), the other discharge port of the electric tee (2) is connected with a discharge pipe (34), the dust removal fan (4) is arranged on the upward flow pipe (3), the dust collection pipe (5) is arranged at the other end of the dust removal fan (4), the feeding port of the elevator (1) is correspondingly arranged with the discharge port of the scraper (17), the scraper (17) is provided with two feeding ports which are connected with the discharge ports of the downward flow pipes (15) after being gathered, The other end of the upward flow pipe (3) away from the electric tee (2) is connected with the silo body through the feeding port of the silo body. The bottom of the inner wall (8) and the outer wall (10) is further provided with a cone distribution system; the cone distribution system comprises a cone, a cross beam (23) of a cone bucket and a ring beam (29) of the cone bucket; the cone is arranged on the cross beam (23) of the cone bucket and the ring beam (29) of the cone bucket. The reversing ventilation system is arranged in the silo body; the reversing ventilation system comprises a ventilation cage combination (11), a reversing ventilation device (16), a ventilation pipe combination one (22), a ventilation pipe combination two (24), a wind distribution chamber (32) and a pipeline (33). The bottom of the ventilation cage combination (11) is provided with the ventilation pipe combination one (22) and the ventilation pipe combination two (24), the wind distribution chamber (32) connects the ventilation pipes of the ventilation pipe combination one (22) and the ventilation pipe combination two (24) respectively, and the reversing ventilation device (16) is communicated with the wind distribution chamber (32) through the pipeline (33).
2. The integrated drying storage silo according to claim 1, wherein: The silo body comprises a silo top (6), an inner wall (8), a support frame (9), an outer wall (10), louvers (19) and a support (14); The inner wall (8) and the outer wall (10) are connected through the support frame (9); the top of the inner wall (8) and the outer wall (10) is provided with the silo top (6), the bottom of the inner wall (8) and the outer wall (10) is provided with the support (14); the inner wall (8) is provided with a hole; the outer wall (10) is provided with the uniformly distributed louvers (19); and there is an air gap between the inner wall (8) and the outer wall (10).
3. The integrated drying storage silo according to claim 1, wherein: The cone distribution system further comprises a discharge device one, a discharge device two, a discharge device three and a discharge device four. The discharge device one includes: a discharge port one (21), the discharge port one (21) is provided with a manual valve one (121) on one side, the discharge port one (21) is provided with an electric valve one (131) inside, and the electric valve one (131) is provided with a lower sliding pipe one (151) below; the discharge device two includes: a discharge port two (25), the discharge port two (25) is provided with a manual valve two on one side, the discharge port two (25) is provided with an electric valve two inside, and the electric valve two is provided with a lower sliding pipe two (152) below; the discharge device three includes: a discharge port three (28), the discharge port three (28) is provided with a manual valve three on one side, the discharge port three (28) is provided with an electric valve three inside, and the electric valve three is provided with a lower sliding pipe three below; the discharge device four includes: a discharge port four (30), the discharge port four (30) is provided with a manual valve four on one side, the discharge port four (30) is provided with an electric valve four inside, and the electric valve four is provided with a lower sliding pipe four below.
4. The integrated drying storage bin according to claim 3, characterized in that: The tapering cone includes: a tapering cone one (20), a tapering cone two (26), a tapering cone three (27) and a tapering cone four (31); The lower end of the tapering cone one (20) is provided with a discharge device one, the lower end of the tapering cone two (26) is provided with a discharge device two, the lower end of the tapering cone three (27) is provided with a discharge device three, and the lower end of the tapering cone four (31) is provided with a discharge device four; The lower sliding pipe one (151) and the lower sliding pipe two (152) are combined through a three-way pipe one (35), the lower sliding pipe three and the lower sliding pipe four are combined through a three-way pipe two, and the three-way pipe one (35) and the three-way pipe two are connected with two inlet ports of the scraper (17) respectively.
5. The integrated drying storage bin according to claim 1, characterized in that: The ventilation cage combination (11) includes: a buffer hopper (111), a ventilation cage top (112), a ventilation cage one (113), a ventilation cage two (114) and a ventilation cage apron (115); The buffer hopper (111) is connected with the ventilation cage top (112) in a hollow manner; the ventilation cage top (112) is connected with the upper end of the ventilation cage one (113), the lower end of the ventilation cage one (113) is connected with the upper end of the ventilation cage two (114), and the ventilation cage one (113) and the ventilation cage two (114) are provided with a wind isolation plate one (116) therebetween; the lower end of the ventilation cage two (114) is connected with the ventilation cage apron (115), the lower end of the ventilation cage two (114) is provided with a wind isolation plate two (117), and the wind isolation plate two (117) and the ventilation cage apron (115) are connected on the tapering hopper cross beam (23).
6. The integrated drying storage bin according to claim 5, characterized in that: The ventilation pipe combination one (22) is communicated with the ventilation cage two (114) through the wind isolation plate two (117), forming an independent ventilation unit one; The ventilation pipe combination two (24) is communicated with the ventilation cage one (113) through the wind isolation plate one (116), forming an independent ventilation unit two; The ventilation pipe combination one (22) and the ventilation pipe combination two (24) are fixed on the cement base arranged on the ground, and the ventilation pipe combination one (22) and the ventilation pipe combination two (24) support the ventilation cage combination (11) together with the cone ring beam (29) and the cone cross beam (23).
7. The integrated dry storage bin according to claim 1, wherein: The air distribution chamber (32) comprises an upper plate (321), a front plate (322), a lower plate (323), an air guide plate one (324), an air guide plate two (325) and a rear plate (326); The upper plate (321), the lower plate (323), the front plate (322) and the rear plate (326) form the periphery of the air distribution chamber (32), the air guide plate one (324) is welded between the front plate (322) and the rear plate (326) and is in airtight connection with the ventilation pipe combination one (22) and the ventilation pipe combination two (24) respectively, and the air guide plate two (325) is welded on the rear plate (326), and the air distribution chamber (32) is in communication with the pipeline (33) through the inlet on the front plate (322).
8. The integrated dry storage bin according to claim 1, wherein: The cone distribution comprises a fifth cone distribution (36), the fifth cone distribution (36) is provided with a fifth discharge port (37) at the bottom, a fifth manual valve (125) is arranged on one side of the fifth discharge port (37), a fifth electric valve is arranged in the fifth discharge port (37), and a fifth lower sliding pipe (155) is arranged below the fifth electric valve. The first discharge device, the second discharge device, the third discharge device and the fourth discharge device are evenly arranged on the fifth cone distribution (36).
9. The integrated dry storage bin according to claim 1, wherein: The dry storage bin further comprises a control system, and the control system comprises an intelligent control cabinet (18), a temperature and humidity sensor, a moisture sensor and a control line connected with each electric element.
10. The integrated dry storage bin according to claim 7, wherein: The included angle between the air guide plate one (324) and the lower plate (323) is 45°, and the included angle of the windward surface of the air guide plate two (325) is 90°.
Citation Information
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Integrated drying storage bin and operation method
CN119586439A