Coating filtering mechanism for casting production
By combining a vacuum pump and agitation mechanism in the casting process, and using a vacuum pump to create negative pressure and an agitation brush to remove impurities, the problems of slow coating filtration speed and filter clogging are solved, achieving a highly efficient coating filtration effect.
Patent Information
- Application Number
- CN202422909550.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-11-28
AI Technical Summary
Existing casting coatings have a slow filtration speed and the filter screen is prone to clogging, resulting in low filtration efficiency.
The system combines a vacuum pump and a disturbance mechanism. A vacuum pump creates negative pressure to accelerate the flow of the coating, while a disturbance brush removes impurities from the filter screen, thus improving filtration efficiency.
It significantly improves the filtration speed and efficiency of coatings, solves the problem of filter clogging, and ensures the surface finish and precision of castings.
Smart Images

Figure CN223683106U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of paint filtering, and particularly relates to a paint filtering mechanism for casting production. BACKGROUND
[0002] Casting paint is a special paint specially used in the casting industry, which is composed of refractory powder, carrier liquid, suspending agent, binder and other components. It is mainly used to cover the surface of the casting core to improve its fire resistance, chemical stability and resistance to metal liquid scouring. The casting paint can be made into slurry, paste or powder, and is applied to the surface of the mold by spraying, brushing, dipping and other methods. Its main function is to form a protective film to prevent adhesion and corrosion between the casting and the mold, and to improve the surface finish and precision of the casting.
[0003] The slurry paint produced is generally filtered through a filter screen. The slurry paint relies on its own gravity to pass through the filter screen, and the filtering speed is slow. During the filtering process, impurities will accumulate on the surface of the filter screen, causing part of the filter screen to be blocked and further reducing the filtering speed. Therefore, a paint filtering mechanism for casting production is proposed. SUMMARY
[0004] The utility model aims at providing a paint filtering mechanism for casting production to solve the problem of slow paint filtering speed in the prior art.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a paint filtering mechanism for casting production, comprising a filter barrel, a protective shell is fixedly installed on the side wall of the filter barrel, a filter screen is fixedly installed in the filter barrel, a discharge port is fixedly installed at the bottom of the filter barrel, a valve is connected to the discharge port, an air extraction mechanism is installed in the protective shell, the air extraction mechanism comprises a driving motor fixedly installed in the protective shell, a vacuum pump is fixedly installed below the driving motor, a driving shaft is fixedly installed at the output end of the driving motor, a first belt pulley is fixedly installed on the driving shaft, a second belt pulley is fixedly installed on the input shaft of the vacuum pump, a driving belt is arranged between the first belt pulley and the second belt pulley, a disturbance mechanism is arranged in the filter barrel, the disturbance mechanism comprises a mounting beam fixedly installed in the filter barrel, a movable shaft is movably installed at the middle position of the mounting beam, a transmission shaft is movably installed on one side of the movable shaft, a speed reducer is connected to the transmission shaft, the end of the driving shaft is fixedly installed on the input end of the speed reducer, a disturbance plate is fixedly installed at the lower end of the movable shaft, a disturbance brush is fixedly installed on the disturbance plate, and the disturbance plate can drive the disturbance brush to move.
[0006] Preferably, the output end of the driving motor is provided with a shaft coupling, and the driving shaft is fixedly installed on the output end of the driving motor through the shaft coupling. The driving motor can drive the driving shaft to rotate.
[0007] Preferably, the first pulley is movably mounted in the protective shell by the driving shaft, and the first pulley is vertically aligned with the second pulley, and the first pulley can drive the second pulley to rotate.
[0008] Preferably, the vacuum pump is provided with a suction nozzle, and the suction nozzle extends into the filter barrel.
[0009] Preferably, the transmission shaft and the movable shaft are both provided with bevel gears, and the two sets of bevel gears are meshed together, and the transmission shaft can drive the movable shaft to rotate.
[0010] Preferably, the mounting beam is provided with a retainer, the transmission shaft is movably mounted in the mounting beam through the retainer, and the driving shaft can drive the transmission shaft to rotate.
[0011] Preferably, the movable shaft is provided with a bearing, the movable shaft is movably mounted on the mounting beam through the bearing, the disturbance plate is movably mounted below the mounting beam through the movable shaft, the disturbance brush is movably mounted above the filter screen through the disturbance plate, and the filter screen is abutted at the end of the filter screen surface, and the movable shaft can drive the disturbance plate to rotate.
[0012] Compared with the prior art, the utility model has the advantages that:
[0013] In the application, the operation of the driving motor can drive the driving shaft to rotate; with the rotation of the driving shaft, it drives the first pulley to rotate; under the transmission of the driving belt, the rotating first pulley drives the second pulley to rotate, and finally realizes the operation of the vacuum pump; after the vacuum pump is started, it will extract the gas in the lower half of the filter barrel, and cause the negative pressure environment in the lower half of the barrel; this negative pressure environment helps to accelerate the flow of the paint through the filter screen, thereby improving the filtering efficiency.
[0014] In the application, the operation of the driving shaft can drive the transmission shaft to rotate at a slow speed; with the slow rotation of the transmission shaft, the movable shaft also rotates at a slow speed; the rotation of the movable shaft drives the disturbance brush on the disturbance plate at the bottom thereof to rotate slowly and tightly abut the filter screen; this process helps to disturb and remove the impurities accumulated on the surface of the filter screen, thereby improving the passability of the paint and further improving the filtering efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is the overall structure schematic view of the utility model;
[0016] Figure 2 It is the local structure schematic view of the utility model;
[0017] Figure 3 It is the suction mechanism schematic view of the utility model;
[0018] Figure 4 This is a schematic diagram of the disturbance mechanism of this utility model;
[0019] Figure 5 This utility model Figure 4 Enlarged view of point A in the middle.
[0020] The following are the labeling elements in the diagram: 1. Filter barrel; 2. Filter screen; 3. Discharge port; 4. Valve; 5. Protective outer shell; 6. Disturbance mechanism; 601. Reducer; 602. Drive shaft; 603. Mounting beam; 604. Helical gear; 605. Movable shaft; 606. Disturbance plate; 607. Disturbance brush; 7. Air extraction mechanism; 701. Drive motor; 702. First pulley; 703. Drive belt; 704. Second pulley; 705. Vacuum pump; 706. Air extraction nozzle; 707. Drive shaft. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] like Figure 1 and Figure 2 As shown, this utility model provides a technical solution for a coating filtration mechanism in casting production, including a filter barrel 1, a protective shell 5 fixedly installed on the side wall of the filter barrel 1, a filter screen 2 fixedly installed inside the filter barrel 1, a discharge port 3 fixedly installed at the bottom of the filter barrel 1, a valve 4 connected to the discharge port 3, an air extraction mechanism 7 installed inside the protective shell 5, and a disturbance mechanism 6 provided inside the filter barrel 1. The air extraction mechanism 7 can extract the gas from the lower half of the filter barrel 1, thereby creating a negative pressure in the lower half of the filter barrel 1, accelerating the coating through the filter screen 2 and improving the filtration efficiency. The disturbance mechanism 6 can disturb the impurities accumulated on the surface of the filter screen 2, improving the permeability of the coating and further improving the filtration efficiency.
[0023] like Figure 2 and Figure 3As shown in the drawings, the suction mechanism 7 includes a drive motor 701 fixedly installed in the protective shell 5, a vacuum pump 705 fixedly installed below the drive motor 701, a drive shaft 707 fixedly installed at the output end of the drive motor 701, a first belt pulley 702 fixedly installed on the drive shaft 707, a second belt pulley 704 fixedly installed on the input shaft of the vacuum pump 705, a drive belt 703 provided between the first belt pulley 702 and the second belt pulley 704, a suction nozzle 706 provided on the vacuum pump 705 and extending into the filter barrel 1, and a coupling provided at the output end of the drive motor 701, through which the drive shaft 707 is fixedly installed at the output end of the drive motor 701.
[0024] Specifically, the drive motor 701 can drive the drive shaft 707 to rotate, which in turn drives the first belt pulley 702 to rotate. Under the action of the drive belt 703, the rotating first belt pulley 702 drives the second belt pulley 704 to rotate, thereby driving the vacuum pump 705 to operate. After the vacuum pump 705 operates, it can suck out the gas in the lower half of the filter barrel 1, thereby forming a negative pressure in the lower half of the filter barrel 1, accelerating the paint passing through the filter screen 2, and improving the filtering efficiency.
[0025] As shown in Figure 2 and Figure 4 The disturbance mechanism 6 includes a mounting beam 603 fixedly installed in the filter barrel 1, an active shaft 605 movably installed at the middle position of the mounting beam 603, a transmission shaft 602 movably installed on one side of the active shaft 605, a speed reducer 601 connected to the transmission shaft 602, the end of the drive shaft 707 fixedly installed on the input end of the speed reducer 601, a disturbance plate 606 fixedly installed at the lower end of the active shaft 605, a disturbance brush 607 fixedly installed on the disturbance plate 606, a bevel gear 604 provided on the transmission shaft 602 and the active shaft 605, and two sets of bevel gears 604 meshing with each other, a retainer provided in the mounting beam 603, and the transmission shaft 602 movably installed in the mounting beam 603 through the retainer
[0026] Specifically, the drive motor 701 can drive the drive shaft 707 to rotate, which in turn drives the first belt pulley 702 to rotate. Under the action of the drive belt 703, the rotating first belt pulley 702 drives the second belt pulley 704 to rotate, thereby driving the vacuum pump 705 to operate. After the vacuum pump 705 operates, it can suck out the gas in the lower half of the filter barrel 1, thereby forming a negative pressure in the lower half of the filter barrel 1, accelerating the paint passing through the filter screen 2, and improving the filtering efficiency.
[0027] Working principle: in use, first, the paint is poured into the filter barrel 1, then the driving motor 701 is started, the driving motor 701 drives the driving shaft 707 to rotate, the driving shaft 707 drives the first belt pulley 702 to rotate, the first belt pulley 702 drives the second belt pulley 704 to rotate under the action of the driving belt 703, the second belt pulley 704 drives the vacuum pump 705 to run, the vacuum pump 705 pumps out the gas in the lower half of the filter barrel 1, thereby forming a negative pressure in the lower half of the filter barrel 1, which can accelerate the paint through the filter screen 2, thereby improving the filtering efficiency, since the transmission shaft 602 and the movable shaft 605 are provided with bevel gears 604, and the two groups of bevel gears 604 are meshed together, so that the driving shaft 707 can drive the transmission shaft 602 to rotate slowly when the driving shaft 707 rotates, the transmission shaft 602 drives the movable shaft 605 to rotate slowly, the movable shaft 605 drives the disturbance brush 607 at the bottom of the disturbance plate 606 to rotate slowly against the filter screen 2, thereby disturbing the impurities accumulated on the surface of the filter screen 2, improving the permeability of the paint, and further improving the filtering efficiency.
[0028] It is apparent for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered in all aspects as exemplary and not restrictive, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and range of the equivalent elements of the claims are intended to be embraced in the present application. Any reference signs in the claims should not be considered as limiting the claims involved.
Claims
1. A coating filtration mechanism for casting production, comprising a filter barrel (1), wherein a protective shell (5) is fixedly installed on the side wall of the filter barrel (1), a filter screen (2) is fixedly installed inside the filter barrel (1), and a discharge port (3) is fixedly installed at the bottom of the filter barrel (1), wherein a valve (4) is connected to the discharge port (3), characterized in that: An air extraction mechanism (7) is installed inside the protective housing (5). The air extraction mechanism (7) includes a drive motor (701) fixedly installed inside the protective housing (5). A vacuum pump (705) is fixedly installed below the drive motor (701). A drive shaft (707) is fixedly installed at the output end of the drive motor (701). A first pulley (702) is fixedly installed on the drive shaft (707). A second pulley (704) is fixedly installed on the input shaft of the vacuum pump (705). A drive belt (703) is provided between the first pulley (702) and the second pulley (704). The filter barrel (1) is provided with a disturbance mechanism (6). The disturbance mechanism (6) includes a mounting beam (603) fixedly installed inside the filter barrel (1). A movable shaft (605) is movably installed in the middle of the mounting beam (603). A transmission shaft (602) is movably installed on one side of the movable shaft (605). A reducer (601) is connected to the transmission shaft (602), and the end of the drive shaft (707) is fixed to the input end of the reducer (601). The lower end of the movable shaft (605) is fixedly installed on a disturbance plate (606), and a disturbance brush (607) is fixedly installed on the disturbance plate (606).
2. The coating filtration mechanism for casting production according to claim 1, characterized in that: The output end of the drive motor (701) is provided with a coupling, and the drive shaft (707) is fixed to the output end of the drive motor (701) through the coupling.
3. The coating filtration mechanism for casting production according to claim 2, characterized in that: The first pulley (702) is movably mounted inside the protective housing (5) via the drive shaft (707), and the first pulley (702) and the second pulley (704) are vertically aligned.
4. The coating filtration mechanism for casting production according to claim 3, characterized in that: The vacuum pump (705) is equipped with an air extraction nozzle (706), and the air extraction nozzle (706) extends into the filter barrel (1).
5. A coating filtration mechanism for casting production according to claim 4, characterized in that: Both the drive shaft (602) and the movable shaft (605) are equipped with helical gears (604), and the two sets of helical gears (604) mesh together.
6. The coating filtration mechanism for casting production according to claim 1, characterized in that: The mounting beam (603) is provided with a retainer, and the drive shaft (602) is movably mounted in the mounting beam (603) through the retainer.
7. The coating filtration mechanism for casting production according to claim 1, characterized in that: The movable shaft (605) is provided with a bearing, and the movable shaft (605) is movably mounted on the mounting beam (603) through the bearing. The disturbance plate (606) is movably mounted below the mounting beam (603) through the movable shaft (605). The disturbance brush (607) is movably mounted above the filter screen (2) through the disturbance plate (606), and the end of the filter screen (2) abuts against the surface of the filter screen (2).