Granulated feed granulating and screening machine
By designing a pellet feed granulator and screening machine, and utilizing auger blades and sieve plate screening technology, the problem of uneven feed particle size was solved, thereby improving feed utilization and conversion rates and reducing costs.
Patent Information
- Application Number
- CN202423279690.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing feed pelleting machines do not perform screening after pelleting, resulting in uneven feed pellet size, causing animals to be picky eaters and waste, and reducing feed conversion rate.
Design a pellet feed pelleting and screening machine. After being extruded into pellets by auger blades, the pellets are screened using screen plates to ensure uniform pellet size. The machine includes inclined first and second screen plates to screen large and small pellets respectively, which fall into the corresponding hoppers. Combined with a hot air blower, the pellets are heated and shaped to improve the stability and utilization rate of the pellet feed.
This resulted in uniform feed pellet size, reduced picky eating, improved feed utilization and conversion rates, and lower costs.
Smart Images

Figure CN223683489U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to feed processing equipment technical field, concretely relates to a granular feed granulating and screening machine. BACKGROUND
[0002] Feed refers to various food for animal feeding, mainly used for providing the required nutrient components of animals to promote its growth, development and production.
[0003] Feed granulation is the process of processing powder feed into granular feed through physical method, compared with powder feed, granular feed has granular solid form, is convenient for animal feeding, is easy to be digested and absorbed by animals, and granular feed is not easy to scatter and fly, can effectively reduce the waste in the feeding process, is beneficial to improve the conversion rate of feed, in addition, the existing feed granulator does not screen feed granules after granulation, and it is easy to cause uneven size of feed granules, and the different size of feed granules will cause the finicky eating of animals and further cause the waste of feed, so a granulator is urgently needed to screen the feed granules after granulation to improve the conversion efficiency of feeding feed. SUMMARY
[0004] The application provides a granular feed granulating and screening machine, which can be used for granulating feed, screening the processed feed to make the size of feed granules uniform, and improving the conversion rate of feed, thereby reducing the cost of animal feed.
[0005] To achieve the above object, the utility model provides the following technical scheme:
[0006] A granular feed granulating and screening machine, comprising a table panel, a support is arranged at the lower part of the table panel, an extrusion cylinder is arranged at the upper end of the table panel, a sieve plate is arranged at one end of the extrusion cylinder, a first cover plate is arranged at the other end of the extrusion cylinder, a shaft sleeve is arranged on the first cover plate, a rotating rod of a screw blade is inserted into the shaft sleeve, the screw blade extends into the extrusion cylinder, one end of the rotating rod is connected with a first transmission wheel, the first transmission wheel is in transmission connection with a second transmission wheel of a first motor through a transmission belt, a stirring cavity is connected to the upper part of the other end of the extrusion cylinder, a stirring assembly is arranged in the stirring cavity, a feeding pipe is connected to the upper end side of the stirring cavity, a supporting rod is arranged at one side of the extrusion cylinder, a second motor is arranged on the supporting rod, the second motor is in transmission connection with a cutting rod, a hot air blower is arranged at the other side of the extrusion cylinder, the air outlet of the hot air blower faces the sieve plate, an inclined first sieve plate and a second sieve plate are arranged below the sieve plate, the second sieve plate is arranged below the first sieve plate, and a third hopper is arranged at the low end of the second sieve plate.
[0007] In one embodiment of the application, a first hopper is arranged at the low end of the first sieve plate, and a second hopper is arranged below the second sieve plate.
[0008] In one embodiment of the present application, the first and second sieve plates are respectively provided with baffle plates on both sides.
[0009] In one embodiment of the present application, the lower end surface of the first hopper is connected with a support column, and the side edge of the second hopper is connected with the side edge of the support column.
[0010] In one embodiment of the present application, the support column and the bracket are provided with pulleys at the bottom ends.
[0011] In one embodiment of the present application, the stirring assembly comprises a third motor, which is arranged at the upper end of the second cover plate, and is in transmission connection with the stirring rod, which extends into the stirring cavity, and the stirring cavity is provided with a jack on the side edge, and the jack is inserted with a plug-in plate.
[0012] In one embodiment of the present application, the stirring cavity is connected with a liquid injection pipe on the side edge of the upper end.
[0013] In summary, the technical scheme provided by the present application has the following beneficial technical effects: the powder feed and water are put into the stirring cavity, and after stirring by the stirring assembly, the feed enters the extrusion cylinder, the auger blade is in a spiral shape, and when the auger blade rotates in the extrusion cylinder, the feed in the extrusion cylinder is pushed to the leak hole plate arranged at one end of the extrusion cylinder, the feed is extruded and comes out from the leak hole of the leak hole plate, the support rod is arranged on one side of the extrusion cylinder, the second motor is arranged on the support rod, the second motor is in transmission connection with the cutter rod, and the second motor drives the cutter rod to reciprocate on the end surface of the leak hole plate, the extruded feed coming out from the leak hole is cut into particles by the cutter rod, the particle feed is not easy to scatter and fly compared with the powder feed, the waste in the feeding process can be effectively reduced, the uniform feed particles screened by the sieve plate can ensure that the animals can better ingest the feed when eating, the picky eating phenomenon caused by different particle sizes can be reduced, the waste of feed can be reduced, the overall utilization rate of the feed can be improved, the feed conversion rate can be improved, and the feed cost can be reduced. BRIEF DESCRIPTION OF DRAWINGS
[0014] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed in the following embodiment or prior art description will be briefly introduced. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creating labor.
[0015] Figure 1 The three-dimensional structure schematic diagram of the pellet feed granulator provided in one embodiment of the present application;
[0016] Figure 2The side view perspective structure schematic diagram of the granular feed pelleting and screening machine provided by an embodiment of the application is shown in the figure.
[0017] Figure 3 The cross-section structure schematic diagram of the extrusion cylinder and the stirring cavity of the granular feed pelleting and screening machine provided by an embodiment of the application is shown in the figure.
[0018] Figure 4 The perspective structure schematic diagram of the granular feed pelleting and screening machine provided by an embodiment of the application is shown in the figure.
[0019] In the figure: the table board-1;
[0020] The support-2;
[0021] The extrusion cylinder-3, the perforated plate-31, the first cover plate-32, the shaft sleeve-321, the auger blade-33, the rotating rod-331, the first transmission wheel-332, the transmission belt-333, the first motor-334, the second transmission wheel-335,
[0022] The stirring cavity-4, the stirring assembly-41, the third motor-411, the second cover plate-412, the stirring rod-413, the injection pipe-42, the plug-43, the liquid injection pipe-44;
[0023] The support rod-5, the second motor-51, the cutting rod-52;
[0024] The hot air blower-6;
[0025] The first sieve plate-71, the first hopper-711, the second sieve plate-72, the third hopper-721, the second hopper-722, the baffle-73, the support-74;
[0026] The pulley-8. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical solutions and advantages of the embodiments of the application more clear, the technical solutions in the embodiments of the application are described clearly and completely below. Obviously, the described embodiments are some of the embodiments of the application, but not all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the application.
[0028] It should be noted that in the description of the present application, the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0029] The terms "mounting", "connecting", "connecting" in the present application should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be mechanical connection; it can be directly connected, or indirectly connected through intermediate medium; it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0030] In the embodiments of the present application, the words such as "exemplary" or "for example" are used to indicate an example, illustration or description. Any embodiment or design scheme described as "exemplary" or "for example" in the embodiments of the present application should not be interpreted as more preferred or more advantageous than other embodiments or design schemes. Rather, the use of "exemplary" or "for example" is intended to present the relevant concept in a specific manner.
[0031] The present embodiment provides a granular feed pelleting and screening machine, referring to Figures 1-4 As shown in the figure, it comprises a table panel 1, a support 2 is arranged at the lower part of the table panel 1, an extrusion cylinder 3 is arranged at the upper end of the table panel 1, a perforated plate 31 is arranged at one end of the extrusion cylinder 3, a first cover plate 32 is arranged at the other end of the extrusion cylinder 3, a shaft sleeve 321 is arranged on the first cover plate 32, a rotating rod 331 of a screw blade 33 is inserted into the shaft sleeve 321, the screw blade 33 extends into the extrusion cylinder 3, one end of the rotating rod 331 is connected with a first transmission wheel 332, the first transmission wheel 332 is in transmission connection with a second transmission wheel 335 of a first motor 334 through a transmission belt 333, a stirring cavity 4 is connected with the other end of the extrusion cylinder 3, a stirring assembly 41 is arranged in the stirring cavity 4, a feeding pipe 42 is connected with the upper end side of the stirring cavity 4, a supporting rod 5 is arranged at one side of the extrusion cylinder 3, a second motor 51 is arranged on the supporting rod 5, the second motor 51 is in transmission connection with a cutting rod 52, a hot air machine 6 is arranged at the other side of the extrusion cylinder 3, the air outlet of the hot air machine 6 faces the perforated plate 31, an inclined first sieve plate 71 and a second sieve plate 72 are arranged below the perforated plate 31, the second sieve plate 72 is arranged below the first sieve plate 71, and a third hopper 721 is arranged at the low end of the second sieve plate 72.
[0032] In the above embodiment, the lower part of the table board 1 is provided with a support 2 for stably supporting the table board 1, the upper end of the table board 1 is provided with an extrusion cylinder 3, the extrusion cylinder 3 is provided with auger blades 33, the middle part of the auger blades 33 is provided with a rotating rod 331, the other end of the extrusion cylinder 3 is provided with a first cover plate 32, the first cover plate 32 is provided with a shaft sleeve 321, the shaft sleeve 321 is rotationally connected with the rotating rod 331, one end of the rotating rod 331 extending out of the extrusion cylinder 3 is connected with a first transmission wheel 332, and the first transmission wheel 332 is transmissionally connected with a second transmission wheel 335 of a first motor 334 through a transmission belt 333. The first motor 334 is placed below the table board 1, which can reduce the volume occupied by the first motor 334 on the side of the extrusion cylinder 3. The first motor 334 drives the second transmission wheel 335 to rotate, thereby driving the auger blades 33 on the outer side of the rotating rod 331 to rotate in the extrusion cylinder 3. The other end of the extrusion cylinder 3 is connected with a stirring cavity 4, and powdery feed and water can be put into the stirring cavity 4. After being stirred by a stirring assembly 41, the feed enters the extrusion cylinder 3. The auger blades 33 are in a spiral shape, and when the auger blades 33 rotate in the extrusion cylinder 3, the feed in the extrusion cylinder 3 is pushed to a leak hole plate 31 arranged at one end of the extrusion cylinder 3, and the feed is extruded and comes out of the leak holes of the leak hole plate 31. A support rod 5 is arranged on one side of the extrusion cylinder 3, the support rod 5 is provided with a second motor 51, the second motor 51 is transmissionally connected with a cutting rod 52, and the second motor 51 drives the cutting rod 52 to reciprocally scan on the end face of the leak hole plate 31, so that the extruded feed coming out of the leak holes is cut into particles by the cutting rod 52. The scanning speed of the cutting rod 52 can be accelerated to avoid too large size difference of the cut feed particles. Further, a hot air machine 6 is arranged on the other side of the extrusion cylinder 3, and the air outlet of the hot air machine 6 faces the leak hole plate 31, so as to heat the feed coming out of the leak hole plate 31, which is helpful for the rapid formation of the feed particles. In addition, the hot air heating treatment can effectively kill pathogenic microorganisms in the pellet feed, reduce the risk of animal disease transmission, and the pellet feed is not easy to scatter and fly compared with the powdery feed, which can effectively reduce the waste in the feeding process and reduce the cost of feed. Further, during the process of feed extrusion and granulation, the size of the feed particles is not uniform. The lower end of the leak hole plate 31 is provided with an inclined first sieve plate 71 and a second sieve plate 72, the second sieve plate 72 is arranged below the first sieve plate 71, the lower end of the second sieve plate 72 is provided with a third hopper 721, the leak holes of the first sieve plate 71 are larger than those of the second sieve plate 72, the first sieve plate 71 first screens the larger blocks, the screened feed particles fall on the second sieve plate 72, the second sieve plate 72 screens the small feed particles, the small feed falls below the second sieve plate 72, and finally the feed particles with uniform size fall into the third hopper 721 through the inclined second sieve plate 72 for collection. The uniform particle size can ensure that the animals can better ingest the feed when eating, reduce the picky eating phenomenon caused by different particle sizes, reduce the waste of feed, and thus improve the overall utilization rate of the feed.
[0033] In one embodiment of the present application, referring to Figure 1 As shown in the figure, the first sieve plate 71 is provided with a first hopper 711 at the lower end, and the second sieve plate 72 is provided with a second hopper 722 below.
[0034] In the above embodiment, in the process of screening the feed particles, the sieve holes of the first sieve plate 71 are larger than those of the second sieve plate 72, the large feed particles fall along the first sieve plate 71 into the first hopper 711, the feed particles passing through the first sieve plate 71 fall on the inclined second sieve plate 72 for re-screening, the feed particles that are too small to pass through the second sieve plate 72 enter the second hopper 722, the feed particles falling into the second hopper 722 are small in size, the feed particles that are uniform in size are more stable during storage and transportation, reducing the stratification phenomenon caused by the difference in particle size, facilitating management and use, and the feed in the first hopper 711 and the second hopper 722 can be put back into the extrusion cylinder 3 for re-shaping, improving the utilization efficiency of the feed raw materials.
[0035] In one embodiment of the present application, referring to Figure 1 As shown in the figure, the two side edges of the first sieve plate 71 and the second sieve plate 72 are respectively provided with a baffle 73.
[0036] In the above embodiment, the baffle 73 provided at the side edge of the sieve plate is used to prevent the feed particles from sliding off the side edge of the sieve plate to the ground during screening, which is contaminated and causes waste of feed, which is conducive to improving the utilization rate of the feed.
[0037] In one embodiment of the present application, referring to Figure 1 As shown in the figure, the lower end surface of the first hopper 711 is connected with a support column 74, and the side edge of the second hopper 722 is connected with the side edge of the support column 74.
[0038] In the above embodiment, the support column 74 connected with the lower end surface of the first hopper 711 is used to support the first hopper 711, which is conducive to improving the stability of the first hopper 711, in addition, the side edge of the second hopper 722 is connected with the side edge of the support column 74, which provides more fixed connection points for the second hopper 722, which is conducive to improving the stability of the fixed installation of the second hopper 722.
[0039] In one embodiment of the present application, referring to Figure 1 As shown in the figure, the support column 74 and the bottom end of the support frame 2 are provided with a pulley 8.
[0040] In the above embodiment, the pulley 8 installed at the bottom end of the support column 74 and the support frame 2 can be used to improve the motor flexibility of the granulator. Optionally, a self-locking mechanism is installed on the pulley 8 to prevent the granulator from sliding during work.
[0041] In one embodiment of the present application, referring to Figure 3 As shown in the figure, the stirring assembly 41 comprises a third motor 411, which is arranged at the upper end of the second cover plate 412, and is in transmission connection with a stirring rod 413, which extends into the stirring cavity 4. The side of the stirring cavity 4 is provided with a socket, and the socket is inserted with an insertion plate 43.
[0042] In the above embodiment, the third motor 411 drives the stirring rod 413 to stir in the stirring cavity 4, which is beneficial to improve the uniformity of the feed mixing. In addition, the socket is arranged at the side of the stirring cavity 4, and the insertion plate 43 is inserted in the socket. When stirring in the stirring cavity 4, the insertion plate 43 is inserted in the socket, which can block the feed in the stirring cavity 4 from falling into the extrusion cylinder 3, so that the stirring is more uniform. After the stirring is completed, the insertion plate 43 is pulled out, so that the feed in the stirring cavity 4 falls into the extrusion cylinder 3 for extrusion molding. It should be noted that the insertion plate 43 is not pulled out completely from the socket when it is pulled out, so as to avoid the feed from leaking out of the socket.
[0043] In one embodiment of the present application, referring to Figure 3 As shown in the figure, the stirring cavity 4 is connected with a liquid injection pipe 44 at the side of the upper end.
[0044] In the above embodiment, the liquid injection pipe 44 is used to inject liquid into the stirring cavity 4, so as to avoid the simultaneous injection of liquid and feed powder from the material injection port, which causes the adhesion of the feed powder and the liquid, resulting in the blockage of the main material port. The solid powder feed and the liquid are injected separately, which is beneficial to improve the injection efficiency of the feed, and further improve the production efficiency of the granulator.
[0045] In the actual use of the present application: the powdery feed such as grain, soybean meal, fish meal and the like is added into the stirring cavity 4 for mixing and stirring, the moisture content of the feed is adjusted according to the need, and the target moisture is usually 12%-15% to improve the formability of the particles. Optionally, for example, vitamins, minerals, medicines and the like can be added and uniformly mixed with the feed. After being stirred by the stirring assembly 41, the feed enters the extrusion cylinder 3. The auger blade 33 is in a spiral shape, and when the auger blade 33 rotates in the extrusion cylinder 3, the feed in the extrusion cylinder 3 can be pushed to the leak hole plate 31 arranged at one end of the extrusion cylinder 3. After being extruded, the feed is extruded and comes out from the leak hole of the leak hole plate 31. The extrusion cylinder 3 is provided with a supporting rod 5, and the second motor 51 is arranged on the supporting rod 5. The second motor 51 is in transmission connection with the cutting rod 52, and the second motor 51 drives the cutting rod 52 to reciprocate up and down on the end face of the leak hole plate 31. The feed extruded and coming out from the leak hole is cut into particles by the cutting rod 52. The other side of the extrusion cylinder 3 is provided with a hot air machine 6, and the air outlet of the hot air machine 6 faces the leak hole plate 31, which is used for heating the feed coming out from the leak hole plate 31 to accelerate the evaporation of the moisture in the formed feed, which is helpful for the rapid formation of the feed particles. Then the formed feed particles are screened by the sieve plate to ensure the uniformity of the pellet feed.
[0046] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, and not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that they can modify the technical solutions described in the foregoing embodiments, or make equivalent replacement for part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A granular feed pelleting and screening machine, characterized in that, The utility model provides a kind of extruding device, including table board (1), the lower part of the table board (1) is provided with support (2), the upper end of the table board (1) is provided with extrusion cylinder (3), one end of the extrusion cylinder (3) is provided with sieve plate (31), the other end of the extrusion cylinder (3) is provided with first cover plate (32), the first cover plate (32) is provided with shaft sleeve (321), the rotating rod (331) of auger blade (33) is inserted into the shaft sleeve (321), the rotating rod (331) is connected with first transmission wheel (332), the first transmission wheel (332) is drivenly connected with the second transmission wheel (335) of first motor (334) by transmission belt (333), the other end of the extrusion cylinder (3) is connected with stirring cavity (4) on the upper part, stirring cavity (4) is provided with stirring assembly (41), the upper end side of stirring cavity (4) is connected with injection tube (42), one side of the extrusion cylinder (3) is provided with support rod (5), the second motor (51) is provided on the support rod (5), the second motor (51) is drivingly connected with cutting rod (52), the other side of the extrusion cylinder (3) is provided with hot air machine (6), the air outlet of the hot air machine (6) is towards sieve plate (31), the first sieve plate (71) and the second sieve plate (72) of the lower part of sieve plate (31) are provided with the first sieve plate (71) and the second sieve plate (72) of the lower part, the second sieve plate (72) is provided with third hopper (721) at low end.
2. The pellet feed pelleting and screening machine according to claim 1, characterized in that, The first sieve plate (71) is provided with first hopper (711) at low end, and the second sieve plate (72) is provided with second hopper (722) below.
3. The pellet feed pelleting and screening machine according to claim 2, characterized in that, The first sieve plate (71) and the second sieve plate (72) are respectively provided with baffle (73) on both sides.
4. The pellet feed prilling and screening machine according to claim 3, characterized in that, The first hopper (711) is connected with support column (74) on lower end surface, and the side of the second hopper (722) is connected with the side of the support column (74).
5. The pellet feed pelleting and screening machine according to claim 4, characterized in that, The support column (74) and the bottom end of the support (2) are provided with pulley (8).
6. The pellet feed prilling and screening machine according to claim 1, characterized in that, The stirring assembly (41) comprises third motor (411), the third motor (411) is arranged on the upper end of second cover plate (412), the third motor (411) is drivingly connected with stirring rod (413), the stirring rod (413) extends into stirring cavity (4), the stirring cavity (4) is provided with jack (43) on side, and the jack (43) is inserted into the jack (43).
7. The pelleting and screening machine for pellets according to any of claims 1 - 6, characterized in that, The upper end side of the stirring cavity (4) is connected with injection tube (44).