Device for improving purity of cullet

By removing impurities from the sharded glass using a vibrating feeder and a rinsing mechanism, the problem of purchased sharded glass affecting the quality of glass melting was solved, thus achieving the production of high-purity glass and equipment stability.

CN223683929UActive Publication Date: 2025-12-19GANSU KAISHENG DAMING LIGHT ENERGY TECH CO LTD
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Patent Information

Application Number
CN202423226991.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-12-19
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

Purchased broken glass contains impurities such as stones, refractory quartz glass, and dirt, which affect the quality of glass melting and are difficult to remove effectively with existing technology.

Method used

Design a device that includes a vibrating feeder and a flushing mechanism to remove impurities from broken glass by washing with a vibrating screen and nozzles, and incorporate a negative tilt angle design and hanging springs to enhance equipment stability.

Benefits of technology

It improves the purity of shattered glass, reduces impurities during the glass melting process, enhances the quality and consistency of glass products, optimizes the processing flow, and reduces equipment wear and noise.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of glass production, in particular to a device for improving the purity of cullet, which comprises a feeding bin, a vibrating feeder is arranged below the feeding bin, a transmission mechanism is arranged at the output end of the vibrating feeder, and a flushing mechanism is mounted on the inner side of the vibrating feeder; through the arrangement of the vibrating feeder and the washing mechanism, impurities in cullet can be effectively removed, the impurities in the glass melting process can be reduced, and the quality and the consistency of glass products are improved; the vibrating feeder enables cullet to be evenly distributed on a vibrating screen in a machine shell and move forwards through vibration generated by a vibrating motor, ordered conveying of the cullet is achieved, the flushing mechanism cleans the cullet through a nozzle, the cullet can be thoroughly cleaned, dirt and impurities on the surface of the cullet can be removed, and the purity of the glass is guaranteed. The machine shell and the vibrating screen of the vibrating feeder are both arranged at the negative inclination angle, so that smooth conveying of cullet and effective separation of impurities are facilitated.
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Description

TECHNICAL FIELD

[0001] The utility model relates to glass production technical field, concretely is a device for improving the device of broken glass purity. BACKGROUND

[0002] Broken glass is the inevitable product of glass production, and is also an indispensable glass raw material. Broken glass and batch are uniformly mixed in a certain proportion and added to the melting furnace, which can play a role in fluxing, and is also beneficial to clarification and homogenization. The use of broken glass is based on the principle of factory self-sufficiency, and the proportion of broken glass in float glass production is generally about 20%.

[0003] In recent years, China's float glass process technology has developed rapidly, and the quality of float glass has been greatly improved, and the yield is also relatively high. The broken glass produced by the factory itself is difficult to meet the needs of production. In order to maintain a certain proportion of broken glass, it is necessary to purchase broken glass to supplement.

[0004] However, the existence of miscellaneous stones, refractory quartz glass, and dirt in the purchased broken glass will affect the melting of the glass and cause the quality of the glass to decline, which needs to be removed in advance. INVENTION CONTENTS

[0005] In view of the existing problems, the utility model provides a device for improving the purity of broken glass, which solves the problem that the existence of miscellaneous stones in the purchased broken glass will affect the melting of the glass and cause the quality of the glass to decline.

[0006] In order to solve the above problems, the utility model provides a device for improving the purity of broken glass, which comprises a feeding bin, a vibrating feeder is arranged below the feeding bin, a transmission mechanism is arranged at the output end of the vibrating feeder, and a flushing mechanism is installed inside the vibrating feeder; The vibrating feeder comprises a feeder frame, a plurality of fixing pieces are installed on the inner walls of the two sides of the feeder frame, the lower end of the fixing piece is connected with the fixed end of the hanging spring, the telescopic end of the hanging spring is connected with the machine shell, a plurality of vibration motors are installed below the machine shell, and a vibration screen is installed in the machine shell; The transmission mechanism comprises a belt conveyor frame, a connecting plate is connected above one end of the belt conveyor frame away from the vibrating feeder, a driving motor is installed above the connecting plate, a transmission wheel is connected to the output end of the driving motor, a driving roller is rotatably connected to one end of the belt conveyor frame close to the driving motor, a driven roller is rotatably connected to one end of the belt conveyor frame away from the driving motor, a driven wheel is connected to one end of the driving roller, the transmission wheel and the driven wheel are connected by a belt transmission, a plurality of U-shaped rollers are installed above the belt conveyor frame, and a conveying belt is sleeved on the driving roller, the driven roller and the U-shaped roller.

[0007] Further, the flushing mechanism includes a plurality of shunt pipes connected to the side walls of the feeder frame, one end of the shunt pipes is connected with a water inlet pipe, and the lower end of the shunt pipes is connected with a plurality of nozzles.

[0008] Further, the machine shell and the vibrating screen are arranged at a negative inclination angle.

[0009] Further, the lower side of the rear of the machine shell is connected with a drain pipe, a waste outlet is formed in the rear of the machine shell, and a filter screen is arranged at the connection between the machine shell and the drain pipe.

[0010] Further, a protective cover is mounted outside the driving wheel and the driven wheel.

[0011] Further, the drain pipe is connected to a drain pipe network.

[0012] Further, the water inlet pipe is connected to a water supply pipe network.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. Improve the purity of crushed glass: the vibration feeder and the flushing mechanism can effectively remove impurities such as dust and small stones from the crushed glass, thereby improving the purity of the crushed glass. This helps to reduce impurities in the glass melting process and improve the quality and consistency of the glass product.

[0015] 2. Optimize the crushed glass processing flow: the vibration motor of the vibration feeder generates vibration, which makes the crushed glass uniformly distributed on the vibrating screen in the machine shell and moves forward, realizing the orderly conveying of the crushed glass. At the same time, the flushing mechanism cleans the crushed glass through the nozzles, which can thoroughly clean the crushed glass and remove surface dirt and impurities, ensuring the purity of the glass.

[0016] 3. The machine shell and the vibrating screen of the vibration feeder are arranged at a negative inclination angle, which is beneficial to the smooth conveying of the crushed glass and the effective separation of impurities. At the same time, the design of the hanging spring can absorb the impact force in the vibration process, reduce the wear and tear and vibration noise of the equipment, and enhance the stability and durability of the equipment. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a whole structure schematic view of a device for improving the purity of crushed glass.

[0018] Figure 2 It is a vibration feeder part sectional view schematic view of a device for improving the purity of crushed glass.

[0019] Figure 3 It is a vibration feeder part sectional view schematic view of a device for improving the purity of crushed glass.

[0020] Figure 4 Fig. 1 is a schematic view of a conveying mechanism part of an apparatus for improving the purity of crushed glass;

[0021] Explanation of reference numerals in the drawings:

[0022] 1, loading bin; 2, vibrating feeder; 201, feeder frame; 202, machine shell; 203, vibrating screen; 204, vibrating motor; 205, drain pipe; 206, waste outlet; 207, fixing member; 208, hanging spring; 3, conveying mechanism; 301, belt conveyor frame; 302, connecting plate; 303, drive motor; 304, driving wheel; 305, driven wheel; 306, driving roller; 307, driven roller; 308, U-shaped roller; 309, conveying belt; 4, flushing mechanism; 401, water inlet pipe; 402, shunt pipe; 403, nozzle. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0024] Please refer to Figures 1-4The utility model provides a device for improving the purity of broken glass, including the upper bin 1, the lower part of upper bin 1 is provided with vibrating feeder 2, the output of vibrating feeder 2 is provided with transmission mechanism 3, the inboard of vibrating feeder 2 is installed with flushing mechanism 4, vibrating feeder 2 includes feeder frame 201, the upper portion of both sides inner wall of feeder frame 201 is installed with a plurality of fixed parts 207, the lower end of fixed part 207 is connected with the fixed end of the suspension spring 208, the telescopic end of suspension spring 208 is connected with the casing 202, the lower portion of casing 202 is installed with a plurality of vibration motor 204, the inside installation of casing 202 has vibrating screen 203, transmission mechanism 3 includes the belt conveyor frame 301, the upper portion of one end of belt conveyor frame 301 away from vibrating feeder 2 is connected with the connecting plate 302, the upper portion of connecting plate 302 is installed with drive motor 303, the output of drive motor 303 is connected with transmission wheel 304, one end of belt conveyor frame 301 close to drive motor 303 is rotatably connected with driving roller 306, one end of belt conveyor frame 301 away from drive motor 303 is rotatably connected with driven roller 307, one end of driving roller 306 is connected with driven wheel 305, transmission wheel 304 and driven wheel 305 are connected through belt drive, the upper portion of belt conveyor frame 301 is installed with a plurality of U-shaped rollers 308, driving roller 306, driven roller 307 and U-shaped roller 308 are connected with conveying belt 309.

[0025] Through the above technical scheme, the design of the suspension spring 208 can absorb the impact force in the vibration process, reduce the wear and vibration noise of the equipment, and enhance the stability and durability of the equipment.

[0026] The flushing mechanism 4 includes a plurality of shunt pipes 402 connected to the side wall of the feeder frame 201, one end of the shunt pipe 402 penetrates the feeder frame 201 and is connected to the water inlet pipe 401, and the lower end of the shunt pipe 402 is connected to a plurality of nozzles 403.

[0027] Through the above technical scheme, the vibrating feeder 2 and the flushing mechanism 4 are arranged, which can effectively remove impurities in the broken glass, thereby improving the purity of the broken glass, helping to reduce impurities in the glass melting process, and improving the quality and consistency of the glass product.

[0028] The casing 202 and the vibrating screen 203 are both arranged at a negative inclination angle.

[0029] Through the above technical scheme, the casing 202 and the vibrating screen 203 of the vibrating feeder 2 are both arranged at a negative inclination angle, which is conducive to the smooth conveying of the broken glass and the effective separation of impurities and clean water.

[0030] The rear lower side of the shell 202 is connected with a drain pipe 205, and a waste outlet 206 is formed in the rear of the shell 202, and a filter screen is arranged at the connecting position of the shell 202 and the drain pipe 205.

[0031] The protective cover is arranged outside the transmission wheel 304 and the driven wheel 305.

[0032] The drain pipe 205 is connected to a drain pipe network.

[0033] The water inlet pipe 401 is connected to a water supply pipe network.

[0034] The specific embodiment of the utility model discloses a kind of glass cleaning machines, including shell 202, vibration feeder 2, transmission mechanism 3, flushing mechanism 4 and the drive motor 303 of vibration sieve 203, vibration motor 204, water inlet pipe 401, nozzle 403 and the drive motor 303 are connected, and vibration sieve 203 is arranged in shell 202.

[0035] When carrying out broken glass cleaning operation, first broken glass is entered from the feeding bin 1 into the vibration feeder 2, and the vibration motor 204 is started, the vibration feeder 2 utilizes the vibration generated by the vibration motor 204, so that the broken glass is uniformly distributed on the vibration sieve 203 and is conveyed forward, and in the conveying process, the water inlet pipe 401 of the flushing mechanism 4 is connected to the water supply pipe network, and the water flow is introduced into the nozzle 403 to spray washing water to the broken glass, to remove the sundries and stains in the broken glass, and the broken glass after washing enters the transmission mechanism 3, and the drive motor 303 is started, and the transmission wheel 304 and the driven wheel 305 are driven by the belt connection, so that the driving roller 306 drives the conveying belt 309 to convey the broken glass forward, and the broken glass is further selected on the driving conveying belt 309 and is conveyed to the subsequent processing equipment.

[0036] The waste and other sundries under the vibration sieve 203 are discharged through the waste outlet 206 formed in the rear of the shell 202, and the wastewater is simply filtered through the filter screen and discharged from the drain pipe 205 connected to the rear lower side of the shell 202 to the drain pipe network.

[0037] The above is only a preferred specific embodiment of the utility model; however, the protection scope of the utility model is not limited to this. Any skilled person in the art can make equivalent replacement or change according to the technical scheme and improvement concept of the utility model within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model.

Claims

1. A device for improving the purity of crushed glass, comprising a feeding bin (1), below which a vibrating feeder (2) is arranged, characterized in that: The output end of the vibrating feeder (2) is provided with a conveying mechanism (3), and the inside of the vibrating feeder (2) is provided with a flushing mechanism (4); The vibrating feeder (2) comprises a feeder rack (201), a plurality of fixing members (207) are mounted above the inner walls on both sides of the feeder rack (201), the lower end of each fixing member (207) is connected with the fixed end of a hanging spring (208), the telescopic end of the hanging spring (208) is connected with a machine shell (202), a plurality of vibrating motors (204) are mounted below the machine shell (202), and a vibrating screen (203) is mounted in the machine shell (202). The conveying mechanism (3) comprises a belt conveyor rack (301), the upper end of one end of the belt conveyor rack (301) away from the vibrating feeder (2) is connected with a connecting plate (302), the connecting plate (302) is provided with a driving motor (303) mounted thereon, the output end of the driving motor (303) is connected with a transmission wheel (304), one end of the belt conveyor rack (301) close to the driving motor (303) is rotatably connected with a driving roller (306), one end of the belt conveyor rack (301) away from the driving motor (303) is rotatably connected with a driven roller (307), one end of the driving roller (306) is connected with a driven wheel (305), the transmission wheel (304) and the driven wheel (305) are connected through a belt transmission, and a plurality of U-shaped rollers (308) are mounted above the belt conveyor rack (301).

2. A device for improving the purity of cullet according to claim 1, characterized in that: The flushing mechanism (4) comprises a plurality of shunt pipes (402) connected to the side wall of the feeder rack (201), one end of each shunt pipe (402) penetrates the feeder rack (201) and is connected with a water inlet pipe (401), and the lower end of each shunt pipe (402) is connected with a plurality of nozzles (403).

3. The apparatus for improving the purity of cullet according to claim 1, wherein: The machine shell (202) and the vibrating screen (203) are both arranged at a negative inclination angle.

4. The apparatus for improving the purity of cullet according to claim 1, wherein: The lower side of the rear of the machine shell (202) is connected with a drain pipe (205), a waste outlet (206) is formed in the rear of the machine shell (202), and a filter screen is arranged at the connection position of the machine shell (202) and the drain pipe (205).

5. The apparatus for improving the purity of cullet according to claim 1, wherein: Protective covers are mounted on the transmission wheel (304) and the driven wheel (305).

6. An apparatus for improving the purity of cullet as claimed in claim 4, wherein: The drain pipe (205) is connected to a drain pipe network.

7. An apparatus for improving the purity of cullet as claimed in claim 2, wherein: The water inlet pipe (401) is connected to a water supply pipe network.