Electrolytic manganese dirty plate identifying and separating device

Abstract

The utility model discloses an electrolytic manganese dirty plate identifying and separating device which comprises a control end, a negative plate conveying line, a plate hanging device and a negative plate, the negative plate conveying line is provided with the plate hanging device capable of conveying the negative plate, the negative plate conveying line is provided with a portal frame, and the portal frame is provided with a dirty plate identifying device. A plate discharging device is further mounted on one side of the cathode plate conveying line; the two plate unloading devices comprise supports, sliding plates and plate turnover devices, the inclined sliding plates are mounted at the tops of the supports, and the plate turnover devices capable of unloading the cathode plates are mounted at the tail ends of the sliding plates. According to the electrolytic manganese dirty plate identifying and separating device, through the dirty plate identifying device, the proximity sensor and the plate discharging device, the functions of dirty plate identifying and judging, manganese plate approaching and positioning and dirty plate automatic discharging are achieved, the problems existing in traditional manual visual inspection are solved, and a new way is developed for improving the production efficiency and the quality control level.

Description

TECHNICAL FIELD

[0001] The utility model relates to an electrolytic manganese electrolysis section production equipment technical field, concretely is a kind of electrolytic manganese dirty board identification board separating device. BACKGROUND

[0002] In the production process of traditional electrolytic manganese, the dirty board identification of electrolytic manganese plate is a crucial quality control link. Traditionally, this link mainly relies on manual visual inspection, i.e. the operator directly observes the surface of the manganese plate based on experience to judge whether there are dirt, impurities, uneven color, etc. However, this method has many obvious shortcomings: first, the results of visual inspection are easily affected by the operator's experience and skill level, and different workers may have different judgment standards, leading to inconsistency and subjectivity of the results. Second, for a large-scale electrolytic manganese enterprise like Tianyuan Manganese Industry, a large amount of human resources are needed for dirty board identification. This not only increases production costs, but also easily leads to worker fatigue after long-term continuous work, thereby increasing the risk of misjudgment. Finally, manual visual inspection is relatively slow, especially in the context of large-scale production, which cannot meet the requirements of modern production for high efficiency. This not only affects the production schedule, but also may have a negative impact on overall quality control. SUMMARY

[0003] The purpose of the utility model is to provide a kind of electrolytic manganese dirty board identification board separating device to solve the problems raised in the above background technology.

[0004] To achieve the above purpose, the utility model provides the following technical scheme:

[0005] The electrolytic manganese dirty board identification board separating device includes a control end, a cathode plate conveying line, a plate hanging device and a cathode plate. The plate hanging device is arranged on the cathode plate conveying line to convey the cathode plate. A gantry is arranged on the cathode plate conveying line, and a dirty board identification device is installed on the gantry. A plate lowering device is also installed on one side of the cathode plate conveying line.

[0006] The plate lowering device has two, including a bracket, a sliding plate and a plate turning device. The bracket has an inclined sliding plate installed on the top. The end of the sliding plate is provided with a plate turning device that can unload the cathode plate.

[0007] As a further scheme of the utility model: the plate turning device includes a plate turning component, a shaft and a stepping motor. The plate turning component is rotatably connected to the end of the sliding plate through the shaft. The plate turning component is fixed to the shaft, and the stepping motor drives the plate turning component to rotate through the shaft.

[0008] As a further scheme of the utility model: the plate turning component is provided with a hook part at both ends, so that the plate turning component has a "∫" shape.

[0009] As a further scheme of the utility model: the inside of the sliding plate is provided with an assembling groove, the flap component is installed inside the assembling groove, and the rotating shaft is rotatably connected with the assembling groove through a bearing.

[0010] As a further scheme of the utility model: the support is provided with a motor support, and a stepping motor is installed on the top of the motor support.

[0011] As a further scheme of the utility model: a proximity sensor capable of sensing the approach of the cathode plate is installed on the lower plate device, the stepping motor, the proximity sensor and the dirty plate recognition device are all electrically connected with a control end, and the control end controls the working of the stepping motor through the electric signal transmitted by the proximity sensor and the dirty plate recognition device.

[0012] Compared with the prior art, the utility model has the beneficial effects that:

[0013] The electrolytic manganese dirty plate recognition and separation device realizes the functions of dirty plate recognition and determination, manganese plate approach positioning and automatic dirty plate lowering through the dirty plate recognition device, the proximity sensor and the lower plate device, replaces the problems existing in the traditional manual visual inspection, and opens up a new way for improving the production efficiency and the quality control level. BRIEF DESCRIPTION OF DRAWINGS

[0014] Fig. 1 It is a structural schematic view of the electrolytic manganese dirty plate recognition and separation device.

[0015] Fig. 2 It is a lower plate action structural schematic view of the lower plate device in the electrolytic manganese dirty plate recognition and separation device.

[0016] Fig. 3 It is a stop action structural schematic view of the lower plate device in the electrolytic manganese dirty plate recognition and separation device.

[0017] Fig. 4 It is a structural schematic view of the lower plate device in the electrolytic manganese dirty plate recognition and separation device.

[0018] Fig. 5 It is a block diagram of the electrolytic manganese dirty plate recognition and separation device.

[0019] In the drawing: 1, cathode plate conveying line; 2, plate hanging device; 3, gantry; 4, dirty plate recognition device; 5, cathode plate; 6, sliding plate; 7, flap component; 8, stepping motor; 9, support; 10, rotating shaft; 11, assembling groove; 12, motor support; 13, proximity sensor. DETAILED DESCRIPTION

[0020] Please refer to Figs. 1-5The utility model discloses electrolytic manganese dirty board recognition and divides the device, including control end, cathode plate conveying line 1, hang the board ware 2 and cathode plate 5, be provided with the hang board ware 2 of being able to deliver cathode plate 5 on cathode plate conveying line 1, be provided with gantry 3 on cathode plate conveying line 1, install dirty board recognition device 4 on gantry 3, one side of cathode plate conveying line 1 still is installed with the device of unloading, hang the board ware 2 is a hook, and cathode plate 5 is hung on hang the board ware 2 through handle both ends, under the transmission of cathode plate conveying line 1,

[0021] Dirty board recognition device 4 and the recognition system that it prepares are prior art, the system makes full use of the advantage of machine vision technology and image processing technology, through the image information of gathering manganese plate, utilizes advanced algorithm to carry out automatic analysis and identification, to realize the fast, accurate judgement to dirty board, specifically, the system first utilizes high-definition camera to capture the image of electrolytic manganese manganese plate, then through image preprocessing technology, to the image collected is denoising, enhancement etc. Operation, to improve the quality and definition of image, then, the system utilizes feature extraction algorithm, extracts the key feature from the image after preprocessing, such as color, texture, shape etc., these features can effectively describe the surface condition of manganese plate, finally, the system utilizes machine learning algorithm, classifies and identifies these features, to accurately judge whether manganese plate is dirty board, the application of this technology not only greatly improves the accuracy and efficiency of dirty board recognition, reduces the dependence on artificial, reduces the labor intensity of worker, but also helps to realize the automation and intelligentization of electrolytic manganese production process, through reducing the interference of human factors, improves the objectivity and consistency of identification, provides stronger technical support for the production quality control of electrolytic manganese,

[0022] The unloading device includes two, including support 9, sliding plate 6 and plate turning device, the top of support 9 is provided with inclined sliding plate 6, the end of sliding plate 6 is provided with plate turning device, after dirty board is recognized by dirty board recognition device 4, the dirty board is taken off from cathode plate conveying line 1 through the unloading device, and is collected and sent back to cleaning, in conclusion, the application of electrolytic manganese manganese plate dirty board recognition system is an important innovation in the production process of electrolytic manganese, which not only solves the problems existing in traditional manual visual inspection, but also opens up a new way for improving production efficiency and quality control level.

[0023] In a preferred embodiment, the plate turning device includes plate turning component 7, shaft 10 and stepper motor 8, the plate turning component 7 is rotatably connected to the end of the sliding plate 6 through the shaft 10, the plate turning component 7 is fixed with the shaft 10, the stepper motor 8 drives the plate turning component 7 to rotate through the shaft 10, the plate turning component 7 rotates 180° under the driving action of the stepper motor 8, and the cathode plate 5 is taken off from the hook 2 during the rotation of the plate turning component 7 and slides to the bottom under the action of the inclined sliding plate 6 and the plate turning component 7 for collection.

[0024] In a preferred embodiment, the two ends of the flap component 7 are provided with hooks, so that the flap component 7 is in the shape of "∑", and in order to keep the cathode plate 5 stable during disassembly, the hooks are provided to avoid the cathode plate 5 from being separated.

[0025] In a preferred embodiment, the inside of the slide plate 6 is provided with an assembly groove 11, the flap component 7 is installed inside the assembly groove 11, and the rotating shaft 10 is rotatably connected with the assembly groove 11 through a bearing. The stroke of the slide plate 6 is preferably short, or a belt transmission device is additionally installed on the slide plate 6, because the cathode plate 5 will slide off due to unbalanced frictional force on both sides during the sliding process on the slide plate 6. Therefore, shortening the sliding distance or using the belt transmission mode can more stably transport the removed manganese plate.

[0026] In a preferred embodiment, the bracket 9 is provided with a motor bracket 12, and the top of the motor bracket 12 is installed with a stepping motor 8, so as to facilitate the control of the rotating angle.

[0027] In a preferred embodiment, the lower plate device is installed with a proximity sensor 13 capable of sensing the approach of the cathode plate 5, and the stepping motor 8, the proximity sensor 13 and the dirty plate recognition device 4 are electrically connected with a control end. The control end controls the work of the stepping motor 8 through the electric signal transmitted by the proximity sensor 13 and the dirty plate recognition device 4. The smooth operation of the lower plate device requires accurate positioning, so the proximity sensor 13 is additionally installed to identify the position of the dirty plate. The operation of the lower plate device needs to meet two conditions, the first condition is that the dirty plate recognition device 4 determines that the manganese plate is a dirty plate, and the second condition is that the proximity sensor 13 detects that the dirty plate enters the working position of the lower plate device. After meeting the two conditions, the lower plate device will be driven to rotate 180° under the control of the control end.

[0028] It should be noted that the above embodiments all belong to the same inventive concept, and the description of each embodiment has its own emphasis. If the description in an individual embodiment is not exhaustive, reference can be made to the description in other embodiments.

[0029] The above-described embodiments only express the implementation of the present application, and the description is more specific and detailed, but it should not be understood as a limitation on the scope of the utility model patent. It should be noted that for ordinary skilled persons in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which all belong to the protection scope of the present application. Therefore, the protection scope of the utility model patent should be subject to the appended claims.

Claims

1. An electrolytic manganese impure plate recognition and separating device, comprising a control end, a cathode plate conveying line (1), a plate hanging device (2) and a cathode plate (5), the plate hanging device (2) capable of conveying the cathode plate (5) is arranged on the cathode plate conveying line (1), characterized in that, The cathode plate conveying line (1) is provided with a portal frame (3), the portal frame (3) is installed with a dirty plate recognition device (4), and one side of the cathode plate conveying line (1) is further installed with a plate lowering device; The plate lowering device comprises two, including a support (9), a sliding plate (6) and a plate turning device, the top of the support (9) is installed with the inclined sliding plate (6), and the tail end of the sliding plate (6) is installed with the plate turning device capable of discharging the cathode plate (5).

2. The dirty electrolytic manganese metal plate identification and separating device according to claim 1, characterized in that, The plate turning device comprises a plate turning component (7), a rotating shaft (10) and a stepping motor (8), the plate turning component (7) is rotatably connected with the tail end of the sliding plate (6) through the rotating shaft (10), the plate turning component (7) is fixed with the rotating shaft (10), and the stepping motor (8) drives the plate turning component (7) to rotate through the rotating shaft (10).

3. The dirty electrolytic manganese metal plate identification and separating device according to claim 2, characterized in that, Both ends of the plate turning component (7) are provided with hook parts, so that the plate turning component (7) is in the shape of "∫".

4. The dirty electrolytic manganese metal plate identification and splitting device according to claim 1, characterized in that, The inside of the sliding plate (6) is provided with an assembly groove (11), the plate turning component (7) is installed in the inside of the assembly groove (11), and the rotating shaft (10) and the assembly groove (11) are rotatably connected through a bearing.

5. The dirty electrolytic manganese metal plate identification and splitting device according to claim 1, characterized in that, The support (9) is provided with a motor support (12), and the top of the motor support (12) is installed with the stepping motor (8).

6. The dirty electrolytic manganese metal sheet identification and separating device according to claim 1, characterized in that, The plate lowering device is installed with a proximity sensor (13) capable of sensing the approach of the cathode plate (5), the stepping motor (8), the proximity sensor (13) and the dirty plate recognition device (4) are all connected with a control end electric signal, and the control end controls the work of the stepping motor (8) through the electric signal transmitted by the proximity sensor (13) and the dirty plate recognition device (4).

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