Emulsifying pipe cleaning device for emulsifying workshop
By designing an emulsification tube cleaning device, which utilizes components such as slide bars, bearing seats, and annular water shells, the cleaning of emulsification tubes is automated, solving the problem of laborious cleaning and improving cleanliness and efficiency.
Patent Information
- Application Number
- CN202423184208.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-12-24
AI Technical Summary
Cleaning emulsification tubes in the emulsification workshop is laborious and makes it difficult to effectively remove emulsion and impurities adhering to the surface.
An emulsification tube cleaning device was designed, including a cleaning tank, a slide bar, a support base, an annular water shell, a nozzle, and a driving component. The driving component drives the support base to move laterally, and the nozzle performs annular cleaning on the outer periphery of the emulsification tube. Combined with a circulation component and a dirt removal component, automated cleaning is achieved.
It achieves efficient cleaning of emulsification tubes, saves manpower, improves cleanliness and cleaning efficiency, and reduces the difficulty of manual operation.
Smart Images

Figure CN223684123U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cleaning device technical field especially is related to a kind of emulsification pipe cleaning devices for emulsification workshop. BACKGROUND
[0002] Emulsified asphalt main component includes asphalt, emulsifier, stabilizer and water etc., emulsified asphalt is a kind of liquid asphalt formed by mixing asphalt with emulsifier under certain process, usually as water-in-oil or oil-in-water form.
[0003] Among them, when emulsified asphalt is produced in emulsification workshop, emulsion in emulsion tank is guided into processing tank by pump body cooperating with emulsion pipe, emulsion pipe needs to extend into the cavity of emulsion tank, therefore, part of emulsion and impurities are attached to the surface of emulsion pipe, and it is more laborious to clean the periphery of emulsion pipe manually. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing a kind of emulsion pipe cleaning devices for emulsification workshop, which solves the problem that part of emulsion and impurities are attached to the surface of emulsion pipe, and it is more laborious to clean the periphery of emulsion pipe manually.
[0005] The utility model provides a kind of emulsion pipe cleaning devices for emulsification workshop, including cleaning tank, cleaning assembly is installed on the cleaning tank, and the cleaning assembly is used to annularly clean the periphery of emulsion pipe;
[0006] The cleaning assembly includes slide bar, bearing seat, annular water shell, fixing piece and driving part;
[0007] The slide bar is fixedly connected with the inner cavity of the cleaning tank, the bearing seat is inserted on the periphery of the slide bar, the bottom end of the annular water shell is fixedly connected with the bearing seat, a gasket is arranged in the annular water shell, the gasket is connected with the annular water shell through the fixing piece, a spray head is installed in the gasket, the spray heads are evenly distributed along the gasket, and the driving part is used to drive the bearing seat to move transversely to drive the annular water shell to clean the periphery of emulsion pipe.
[0008] Preferably, the driving part includes transmission shaft, sliding block and hand wheel;
[0009] The transmission shaft is connected with the cleaning tank through bearing, the sliding block is screw-connected with the transmission shaft, the periphery of the sliding block is fixedly connected with the bearing seat, and the central hole of the hand wheel is connected with the transmission shaft.
[0010] Preferably, a circulating assembly is installed in the cleaning tank, and the circulating assembly is used to recycle water source in the cleaning tank.
[0011] The circulating assembly comprises a telescopic hose, a water pump and a filter;
[0012] One end of the telescopic hose is communicated with the annular water shell, the other end of the telescopic hose is communicated with the water pump, the water inlet end of the water pump is communicated with the cleaning tank, and the filter is used for filtering the water source entering the water pump.
[0013] Preferably, the filter comprises a mounting shell, a connecting head, a positioning pin and a filter screen.
[0014] One end of the mounting shell is communicated with the water pump, the other end of the mounting shell is provided with the connecting head, the connecting head is connected with the mounting shell through the positioning pin, and the filter screen is fixedly connected in the through hole of the connecting head.
[0015] Preferably, a foreign matter removing assembly is installed in the cleaning tank, and the foreign matter removing assembly is used for removing foreign matters attached to the periphery of the emulsification pipe.
[0016] The foreign matter removing assembly comprises a partition plate, a sleeve, a connecting piece and a steel wire brush.
[0017] The partition plate is fixedly connected with the inner tank of the cleaning tank, the sleeve is connected with the partition plate through the connecting piece, and the steel wire brush is fixedly connected in the inner embedding of the sleeve.
[0018] Preferably, the connecting piece comprises a strip-shaped plate, a threaded rod and a nut.
[0019] The strip-shaped plate is embedded into the limiting groove of the partition plate, the top end of the strip-shaped plate is fixedly connected with the sleeve, one end of the threaded rod is fixedly connected with the partition plate, and the other end of the threaded rod is connected with the nut through the through hole of the strip-shaped plate.
[0020] Preferably, a horn pipe is fixedly connected with the sleeve, and the horn pipe is used for guiding the emulsification pipe into the sleeve.
[0021] Preferably, the fixing piece comprises an ear plate and a bolt.
[0022] The ear plate is embedded into the limiting groove of the annular water shell, the ear plate is fixedly connected with the outer periphery of the gasket, and the ear plate is connected with the annular water shell through the bolt.
[0023] Preferably, a sealing ring is fixedly connected with the outer periphery of the gasket, and the sealing ring is located between the gasket and the annular water shell.
[0024] Preferably, a water outlet pipe is communicated with the cleaning tank, and a valve is installed in the water outlet pipe.
[0025] The emulsification pipe cleaning device for an emulsification workshop is provided.
[0026] By cooperation of the slide rod, the bearing seat, the annular water shell, the gasket, the spray head, the fixing piece, the driving piece and the like, the emulsifying pipe passes through the cavity of the annular water shell, the external water source enters the inside of the annular water shell, the water source is sprayed out through the spray head on the gasket, four spray heads clean the outer periphery of the emulsifying pipe, the traditional manual cleaning mode is changed, manpower is saved, and the cleanliness of the emulsifying pipe is improved, the bearing seat is driven to move along the outer wall of the slide rod under the action of the driving piece, the annular water shell moves along the outside of the emulsifying pipe, and thus the cleaning position of the annular water shell on the emulsifying pipe is changed. BRIEF DESCRIPTION OF DRAWINGS
[0027] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the drawings needed in the following specific embodiments or prior art description will be briefly introduced. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.
[0028] Figure 1 It is a structural schematic view of the present application;
[0029] Figure 2 It is a structural view of the slide rod, the bearing seat, the annular water shell and the gasket in the present application;
[0030] Figure 3 It is a structural schematic view of the annular water shell, the gasket and the sealing ring in the present application;
[0031] Figure 4 It is a structural schematic view of the sleeve, the horn pipe and the strip-shaped plate in the present application;
[0032] Figure 5 It is a structural schematic view of the flexible hose, the water pump and the filtering piece in the present application.
[0033] Explanation of the drawings:
[0034] 1-washing tank, 11-outlet pipe, 12-valve, 2-washing assembly, 21-slide rod, 22-bearing seat, 23-annular water shell, 24-gasket, 241-sealing ring, 25-spray head, 26-fixing piece, 261-ear plate, 262-bolt, 27-driving piece, 271-transmission shaft, 272-sliding block, 273-hand wheel, 3-impurity removing assembly, 31-separation plate, 32-sleeve, 321-horn pipe, 33-connecting piece, 331-strip-shaped plate, 332-threaded rod, 333-nut, 34-steel wire brush, 4-circulation assembly, 41-flexible hose, 42-water pump, 43-filtering piece, 431-mounting shell, 432-connection head, 433-positioning pin, 434-filter screen. DETAILED DESCRIPTION
[0035] The technical solutions of the present application will be described clearly and completely in combination with the embodiments. Obviously, the described embodiments are some embodiments of the present application, but not all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by the ordinary skilled in the art without creative work are within the scope of the present application.
[0036] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.
[0037] In the description of the present application, it should be understood that the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited. In addition, the terms "mounting", "connecting", and "connecting" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication between two elements. For the ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0038] In the present embodiment, as Figure 1 and Figure 2As shown, an emulsification pipe cleaning device for an emulsification workshop includes a cleaning tank 1, on which a cleaning component 2 is installed. The cleaning component 2 is used to perform annular cleaning of the outer circumference of the emulsification pipe. The cleaning component 2 includes a slide rod 21, a support seat 22, an annular water shell 23, a fixing member 26, and a driving member 27. The slide rod 21 is fixedly connected to the inner cavity of the cleaning tank 1. The support seat 22 is inserted into the outer circumference of the slide rod 21. The bottom end of the annular water shell 23 is fixedly connected to the support seat 22. A washer 24 is provided in the annular water shell 23. The washer 24 is connected to the annular water shell 23 through the fixing member 26. A nozzle 25 is installed in the washer 24 and the nozzles 25 are evenly distributed along the washer 24. The driving member 27 is used to drive the support seat 22 to move laterally, so as to drive the annular water shell 23 to clean the outer circumference of the emulsification pipe.
[0039] Therefore, the emulsification tube that needs to be cleaned passes through the cavity of the annular water shell 23, and the external water source enters the interior of the annular water shell 23. The water source is sprayed out through the nozzles 25 on the gasket 24. The four nozzles 25 clean the outer circumference of the emulsification tube. Under the action of the drive component 27, the bearing seat 22 moves laterally along the outer wall of the slide rod 21, and the annular water shell 23 moves along the outside of the emulsification tube, thereby changing the cleaning position of the emulsification tube.
[0040] Specifically, the bearing seat 22 has a through hole that matches the slide rod 21. The slide rod 21 is used to constrain the lateral movement of the bearing seat 22. The annular water shell 23 has a cavity, and the washer 24 matches the inner diameter of the annular water shell 23.
[0041] In some embodiments, such as Figure 2 As shown, the drive unit 27 includes a drive shaft 271, a slider 272, and a handwheel 273. The drive shaft 271 is connected to the cleaning tank 1 through a bearing. The slider 272 is internally threaded to the drive shaft 271. The outer periphery of the slider 272 is fixedly connected to the bearing seat 22. The center hole of the handwheel 273 is connected to the drive shaft 271.
[0042] Specifically, the drive shaft 271 and the slide bar 21 are arranged in parallel. Threads are machined on the outer wall of the drive shaft 271. The slider 272 is used to drive the bearing seat 22 to move together. The handwheel 273 is used to drive the drive shaft 271 to rotate.
[0043] In addition, the drive shaft 271 can be rotated either electrically or manually, depending on the usage requirements.
[0044] In some embodiments, such as Figure 5As shown, the cleaning tank 1 is provided with a circulating assembly 4 for recycling the water source in the cleaning tank 1, the circulating assembly 4 comprises a flexible hose 41, a water pump 42 and a filter 43, one end of the flexible hose 41 is communicated with the annular water shell 23, the other end of the flexible hose 41 is communicated with the water pump 42, the water inlet end of the water pump 42 is communicated with the cleaning tank 1, and the filter 43 is used for filtering the water source entering the water pump 42.
[0045] Specifically, the flexible hose 41 is made of rubber material, and the water pump 42 is used for recycling the water source.
[0046] In some embodiments, as shown in Figure 5 The filter 43 comprises a mounting shell 431, a connecting head 432, a positioning pin 433 and a filter screen 434, one end of the mounting shell 431 is communicated with the water pump 42, the other end of the mounting shell 431 is provided with the connecting head 432, the connecting head 432 is connected with the mounting shell 431 through the positioning pin 433, and the filter screen 434 is fixedly connected in the through hole of the connecting head 432.
[0047] Specifically, the mounting shell 431 is communicated with the water inlet end of the water pump 42, the connecting head 432 is connected with the mounting shell 431 through the positioning pin 433, threads are processed on the positioning pin 433, and the filter screen 434 is used for removing impurities in the water source to prevent the impurities from entering the water pump 42.
[0048] In some embodiments, as shown in Figure 1 and Figure 4 The cleaning tank 1 is provided with a foreign matter removing assembly 3, the foreign matter removing assembly 3 is used for removing the impurities attached to the outer periphery of the emulsification pipe, the foreign matter removing assembly 3 comprises a partition plate 31, a sleeve 32, a connecting piece 33 and a steel wire brush 34, the partition plate 31 is fixedly connected with the inner groove of the cleaning tank 1, the sleeve 32 is connected with the partition plate 31 through the connecting piece 33, and the steel wire brush 34 is fixedly connected in the inner embedding of the sleeve 32.
[0049] Specifically, the partition plate 31 is used for plugging the tail end of the cleaning tank 1, two grooves matched with the strip-shaped plate 331 are processed on the partition plate 31, four groups of steel wire brushes 34 are processed in each sleeve 32, and the steel wire brushes 34 are used for cleaning the impurities attached to the emulsification pipe.
[0050] In some embodiments, as shown in Figure 4 The connecting piece 33 comprises a strip-shaped plate 331, a threaded rod 332 and a nut 333, the strip-shaped plate 331 is embedded into the limiting groove of the partition plate 31, the top end of the strip-shaped plate 331 is fixedly connected with the sleeve 32, one end of the threaded rod 332 is fixedly connected with the partition plate 31, and the other end of the threaded rod 332 penetrates through the through hole of the strip-shaped plate 331 and is connected with the nut 333.
[0051] Specifically, the strip plate 331 is provided with a through hole, the threaded rod 332 is matched with the through hole of the strip plate 331, and the nut 333 is used to fix the position of the strip plate 331 on the threaded rod 332. In addition, the sleeve 32 and the partition plate 31 can also be fixed by using other connection modes.
[0052] In some embodiments, as shown in Figure 1 The sleeve 32 is fixedly connected with a trumpet pipe 321, and the trumpet pipe 321 is used to guide the emulsifying pipe into the sleeve 32.
[0053] It should be noted that the design of the trumpet pipe 321 prevents the attachment cleaned by the steel wire brush 34 from splashing everywhere, and the trumpet pipe 321 has a guiding effect to guide the attachment out of the cleaning tank 1.
[0054] In some embodiments, as shown in Figure 3 The fixing member 26 includes an ear plate 261 and a bolt 262, the ear plate 261 is embedded into a limiting groove of the annular water shell 23, the ear plate 261 and the outer periphery of the gasket 24 are fixedly connected, and the ear plate 261 is connected with the annular water shell 23 through the bolt 262.
[0055] Specifically, the ear plate 261 is symmetrically distributed about the gasket 24, the annular water shell 23 is provided with a groove matched with the ear plate 261, and the bolt 262 is used to fix the annular water shell 23 and the ear plate 261.
[0056] In some embodiments, as shown in Figure 3 The outer periphery of the gasket 24 is fixedly connected with a sealing ring 241, and the sealing ring 241 is located between the gasket 24 and the annular water shell 23.
[0057] Specifically, the sealing ring 241 is made of rubber material, and the sealing ring 241 is used to increase the sealing property between the gasket 24 and the annular water shell 23.
[0058] In some embodiments, as shown in Figure 1 The cleaning tank 1 is communicated with a water outlet pipe 11, and the water outlet pipe 11 is provided with a valve 12.
[0059] The water outlet pipe 11 is provided with two and is located at the bottom of the cleaning tank 1, and the design of the valve 12 is used to control the opening and closing of the water outlet pipe 11.
[0060] The working principle of the application will be described below with a preferred embodiment:
[0061] Firstly, the strip-shaped plate 331 is inserted into the limiting groove of the partition plate 31, the strip-shaped plate 331 is fixed on the outer wall of the threaded rod 332 by using the nut 333, then the sleeve 32 is installed, water is injected into the cleaning tank 1, then the emulsifying pipe to be cleaned is inserted into the sleeve 32 from the horn pipe 321, the emulsifying pipe is pulled to extend into the through hole of the annular water shell 23, during the pulling and moving of the emulsifying pipe, the steel wire brush 34 in the sleeve 32 preliminarily cleans the impurities adhered to the outer wall of the emulsifying pipe, then the water pump 42 is started, the water pump 42 guides the water in the cleaning tank 1 into the telescopic hose 41, the water enters the cavity of the annular water shell 23 through the telescopic hose 41, the water is sprayed to the outer periphery of the emulsifying pipe through the nozzle 25 on the gasket 24, then the hand wheel 273 is rotated to drive the transmission shaft 271 to rotate in the cleaning tank 1, the bearing seat 22 is driven to move transversely along the outer wall of the slide rod 21 under the action of the sliding block 272, at the same time, the nozzle 25 moves to clean the emulsifying pipe, the bolt 262 in the ear plate 261 is rotated, the bolt 262 is separated from the annular water shell 23, then the gasket 24 is disassembled to maintain the nozzle 25, finally, the valve 12 is opened to discharge the water in the cleaning tank 1 through the water outlet pipe 11.
[0062] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the utility model, but not to limit them; although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model.
Claims
1. An emulsification plant cleaning device for emulsification tubes, comprising a cleaning tank (1), characterized in that, The cleaning tank (1) is provided with a cleaning assembly (2) for annular cleaning of the outer periphery of the emulsifying tube. The cleaning assembly (2) comprises a sliding rod (21), a bearing seat (22), an annular water shell (23), a fixing member (26) and a driving member (27). The sliding rod (21) is fixedly connected with the inner cavity of the cleaning tank (1), the bearing seat (22) is inserted on the outer periphery of the sliding rod (21), the bottom end of the annular water shell (23) is fixedly connected with the bearing seat (22), a gasket (24) is arranged in the annular water shell (23), the gasket (24) is connected with the annular water shell (23) through the fixing member (26), a spray head (25) is arranged in the gasket (24), the spray head (25) is uniformly distributed along the gasket (24), and the driving member (27) is used for driving the bearing seat (22) to move transversely so as to drive the annular water shell (23) to clean the outer periphery of the emulsifying tube.
2. An emulsification pipe cleaning device for emulsification plants according to claim 1, characterized in that The driving member (27) comprises a transmission shaft (271), a sliding block (272) and a hand wheel (273). The transmission shaft (271) is connected with the cleaning tank (1) through a bearing, the sliding block (272) is screw-connected with the transmission shaft (271), the outer periphery of the sliding block (272) is fixedly connected with the bearing seat (22), and the central hole of the hand wheel (273) is connected with the transmission shaft (271).
3. An emulsification pipe cleaning device for emulsification plants according to claim 1, characterized in that A circulating assembly (4) is arranged in the cleaning tank (1), and the circulating assembly (4) is used for recycling the water source in the cleaning tank (1). The circulating assembly (4) comprises a telescopic hose (41), a water pump (42) and a filtering member (43). One end of the telescopic hose (41) is communicated with the annular water shell (23), the other end of the telescopic hose (41) is communicated with the water pump (42), the water inlet end of the water pump (42) is communicated with the cleaning tank (1), and the filtering member (43) is used for filtering the water source entering the water pump (42).
4. An emulsifying pipe cleaning device for emulsifying plants according to claim 3, characterized in that The filtering member (43) comprises a mounting shell (431), a connecting head (432), a positioning pin (433) and a filter screen (434). One end of the mounting shell (431) is communicated with the water pump (42), the other end of the mounting shell (431) is provided with the connecting head (432), the connecting head (432) is connected with the mounting shell (431) through the positioning pin (433), and the filter screen (434) is fixedly connected in the through hole of the connecting head (432).
5. An emulsification pipe cleaning device for emulsification plants according to claim 1, characterized in that A foreign matter removing assembly (3) is arranged in the cleaning tank (1), and the foreign matter removing assembly (3) is used for removing the foreign matters attached to the outer periphery of the emulsifying tube. The foreign matter removing assembly (3) comprises a partition plate (31), a sleeve (32), a connecting member (33) and a steel wire brush (34). The partition plate (31) is fixedly connected with the inner groove of the cleaning tank (1), the sleeve (32) is connected with the partition plate (31) through the connecting member (33), and the steel wire brush (34) is fixedly connected in the inner embedding of the sleeve (32).
6. An emulsifying pipe cleaning device for emulsifying plants according to claim 5, characterized in that The connecting piece (33) comprises a strip-shaped plate (331), a threaded rod (332) and a nut (333); The strip-shaped plate (331) is embedded into the limiting groove of the partition plate (31), the top end of the strip-shaped plate (331) is fixedly connected with the sleeve (32), one end of the threaded rod (332) is fixedly connected with the partition plate (31), and the other end of the threaded rod (332) penetrates through the through hole of the strip-shaped plate (331) and is connected with the nut (333).
7. An emulsifying pipe cleaning device for emulsifying plants according to claim 5, characterized in that The sleeve (32) is fixedly connected with a trumpet pipe (321), and the trumpet pipe (321) is used for guiding an emulsifying pipe into the sleeve (32).
8. An emulsification pipe cleaning device for emulsification plants according to claim 1, characterized in that The fixing piece (26) comprises an ear plate (261) and a bolt (262); The ear plate (261) is embedded into the limiting groove of the annular water shell (23), the ear plate (261) is fixedly connected with the outer periphery of the gasket (24), and the ear plate (261) is connected with the annular water shell (23) through the bolt (262).
9. An emulsifying pipe cleaning device for emulsifying plants according to claim 1, characterized in that The outer periphery of the gasket (24) is fixedly connected with a sealing ring (241), and the sealing ring (241) is located between the gasket (24) and the annular water shell (23).
10. An emulsifying pipe cleaning device for emulsifying plants according to claim 1, characterized in that The water outlet pipe (11) is communicated with the cleaning tank (1), and the valve (12) is installed in the water outlet pipe (11).