Carbon black dust collection system
By designing a mobile dust collection hood system, the problems of increased fan load and wasted manpower caused by excessive dust in carbon black production were solved, achieving efficient and flexible dust collection and improving dust removal efficiency.
Patent Information
- Application Number
- CN202423271343.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-12-27
AI Technical Summary
The existing carbon black production process suffers from excessive dust, and the fixed dust collection points lead to increased fan load, wasted manpower, and poor dust collection efficiency.
Design a mobile dust collection hood system, which is a carbon black dust collection system composed of a fan, dust collector, conveying pipeline and negative pressure pipeline. The dust collection hood moves and swings on the track through gears and drive device to achieve multi-point dust collection. Combined with auxiliary slide rails and valve control, the dust removal effect is improved.
It relieved the pressure on the fan, saved equipment and manpower, increased the dust removal range and effect, and achieved flexible and efficient dust collection.
Smart Images

Figure CN223684160U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the dust removal technical field, especially to a carbon black dust removal system. BACKGROUND
[0002] In the process of carbon black production, the dust removal system is an important and indispensable system. At present, the fixed dust removal point or the handheld dust remover is used in the workshop, and the dust removal range is limited. The dust removal port of the general dust removal system is fixed in a fixed position. If the dust in the working environment is too much, and the dust leakage points are too many, only the dust removal points can be increased, or multiple people use the dust remover to remove dust in different areas. Increasing the dust removal points will increase the load of the fan and improve the energy consumption. In addition, the dust environment will damage the health of the human body, and using multiple people to use the dust remover to remove dust in different areas will waste a lot of manpower, and the dust removal effect is poor. CONTENT OF THE UTILITY MODEL
[0003] The present application aims to provide a carbon black dust removal system, which solves the technical problems that in the prior art, in the case that the dust in the working environment is too much and the dust leakage points are too many, only the dust removal points can be increased, or multiple people use the dust remover to remove dust in different areas, increasing the dust removal points will increase the load of the fan, and using multiple people to use the dust remover to remove dust in different areas will waste a lot of manpower, and the dust removal effect is poor.
[0004] The present application provides a carbon black dust removal system, comprising: a fan, a dust remover, a conveying pipeline and a dust removal device; wherein the dust removal device comprises a negative pressure pipeline and a dust removal assembly, the negative pressure pipeline is used to be installed in the workshop, and one end of the negative pressure pipeline is connected with the dust remover and the fan in sequence through the conveying pipeline, and the other end of the negative pressure pipeline is closed; the dust removal assembly comprises a hose, a support seat, a dust collecting cover, a gear, a main track, a first driving device, a second driving device and a gear bracket;
[0005] The dust collecting cover is connected with the negative pressure pipeline through the hose; the main track is used to be fixed on the target ground arranged along the vertical direction, and the main track is formed with a plurality of meshing teeth arranged in sequence along the extension direction thereof; the gear bracket is arranged on the support seat, the gear is rotatably arranged on the gear bracket, and is engaged with the meshing teeth of the main track;
[0006] The dust collecting hood, the first driving device and the second driving device are arranged on the support base, and the dust collecting hood is rotationally connected with the support base; the driving end of the first driving device is connected with the gear, and is used for driving the gear to rotate and moving the support base along the main track at the same time; the driving end of the second driving device is pivotally connected with the dust collecting hood, and is used for driving the dust collecting hood to swing relative to the support base.
[0007] In the above technical solution, further, the dust collecting assembly further comprises an auxiliary slide rail and an auxiliary slide block; wherein the auxiliary slide rail is arranged on the side of the main track, and has the same extension direction as the main track; the auxiliary slide block is arranged on the support base, and the auxiliary slide block is U-shaped, and is mounted on the slide rail through an opening, and is in sliding fit with the auxiliary slide rail.
[0008] In any of the above technical solutions, further, the number of the auxiliary slide rails is two, and each of the auxiliary slide rails is arranged on the opposite side of the main track, and each of the auxiliary slide rails is provided with the auxiliary slide block.
[0009] In any of the above technical solutions, further, the carbon black dust collecting system further comprises a connecting pipeline and a valve; wherein the hose is connected with the negative pressure pipeline through the connecting pipeline, and the valve is installed on the connecting pipeline.
[0010] In any of the above technical solutions, further, the carbon black dust collecting system further comprises a separator, and the separator is installed on the pipeline connected between the dust collector and the negative pressure pipeline.
[0011] In any of the above technical solutions, further, the dust collecting assembly further comprises a fixing member and a ball head; wherein one end of the fixing member is fixedly connected with the support base, and the opposite end of the fixing member is rotationally connected with the dust collecting hood through the ball head, so that the second driving device drives the dust collecting hood to swing.
[0012] In any of the above technical solutions, further, the track is a U-shaped track, and the opening of the U-shaped track faces downward or upward along the vertical direction;
[0013] Alternatively, the track is an arc-shaped track;
[0014] Alternatively, the track is a straight line-shaped track.
[0015] In any of the above technical solutions, further, the dust collecting hood is a square horn-shaped structure.
[0016] In any of the above technical solutions, further, the number of the dust collection devices is multiple, and the negative pressure channels of the multiple dust collection devices are all communicated with the conveying pipeline.
[0017] In any of the above technical solutions, further, the number of the dust collection assemblies is multiple, and the multiple dust collection assemblies are sequentially and spacedly arranged along the extension direction of the negative pressure pipeline.
[0018] In any of the above technical solutions, further, the material of the hose is corrugated hose.
[0019] In any of the above technical solutions, further, the material of the hose is metal.
[0020] Compared with the prior art, the application has the following beneficial effects:
[0021] The application provides a novel carbon black dust collection system, a movable dust collecting hood is arranged, thereby realizing multi-point dust collection, relieving the pressure of the fan, saving equipment investment, greatly saving labor, and enabling the dust collecting hood to swing as needed, making dust collection more targeted, increasing the range of dust collection, and improving the effect of dust collection, so as to meet different use requirements. BRIEF DESCRIPTION OF DRAWINGS
[0022] In order to more clearly illustrate the technical solutions in the specific embodiments or prior art of the application, the drawings needed in the specific embodiments or prior art description will be briefly introduced as follows. Obviously, the drawings in the following description are some embodiments of the application, and other drawings can be obtained by those skilled in the art without creative labor on the basis of these drawings.
[0023] Figure 1 A partial structure schematic view of the carbon black dust collection system provided by the embodiments of the application is shown in the figure.
[0024] Figure 2 A structure schematic view of the dust collection device provided by the embodiments of the application is shown in the figure.
[0025] Figure 3 An assembly structure schematic view of the support seat, the main rail and the auxiliary slide rail provided by the embodiments of the application is shown in the figure.
[0026] Figure 4 A structure schematic view of the dust collecting hood and other structural members provided by the embodiments of the application is shown in the figure.
[0027] Reference signs:
[0028] 1 - fan, 2 - dust collector, 3 - conveying pipe, 4 - dust collecting device, 5 - negative pressure pipe, 6 - dust collecting assembly, 61 - hose, 62 - support seat, 63 - dust collecting cover, 64 - gear, 65 - main rail, 66 - first driving device, 67 - second driving device, 68 - auxiliary slide rail, 69 - auxiliary slide block, 610 - connecting pipe, 611 - valve, 612 - fixing member, 613 - ball head, 614 - speed reducer, 615 - gear support, 7 - separator, 8 - adapter pipe, 9 - target site. DETAILED DESCRIPTION
[0029] The technical solutions of the present application will be described in detail below with reference to the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present application, not all embodiments.
[0030] The components of the embodiments of the present application generally described and shown in the accompanying drawings can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but only represents selected embodiments of the present application.
[0031] Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present application.
[0032] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third" are only for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0033] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be connected inside two elements. For those of ordinary skill in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0034] The following refers to Figures 1 to 4 The carbon black dust collecting system according to some embodiments of the present application is described.
[0035] Referring toFigures 1 to 4 As shown, the embodiment of the present application provides a carbon black dust collection system, comprising: a fan 1, a dust collector 2, a conveying pipeline 3 and a dust collection device 4; wherein the dust collection device 4 comprises a negative pressure pipeline 5 and a dust collection assembly 6, the negative pressure pipeline 5 is used to be installed in a workshop, and one end of the negative pressure pipeline 5 is communicated with the dust collector 2 and the fan 1 in sequence through the conveying pipeline 3, and the other end of the negative pressure pipeline 5 is closed; the dust collection assembly 6 comprises a hose 61, a support seat 62, a dust collecting cover 63, a gear 64, a main track 65, a first driving device 66, a second driving device 67 and a gear support 615;
[0036] The dust collecting cover 63 is communicated with the negative pressure pipeline 5 through the hose 61; the main track 65 is used to be fixed on a target ground 9 arranged along a vertical direction, and the main track 65 is formed with a plurality of meshing teeth arranged along the extending direction of the main track 65 in sequence; the gear support 615 is arranged on the support seat 62, and the gear 64 is rotatably arranged on the gear support 615 and is engaged with the meshing teeth of the main track 65;
[0037] The dust collecting cover 63, the first driving device 66 and the second driving device 67 are all arranged on the support seat 62, and the dust collecting cover 63 is rotatably connected with the support seat 62; the driving end of the first driving device 66 is connected with the gear 64, and is used to drive the gear 64 to rotate and move along the main track 65 to drive the support seat 62 to move; the driving end of the second driving device 67 is pivotally connected with the dust collecting cover 63 (not shown in the figure), and is used to drive the dust collecting cover 63 to swing relative to the support seat 62.
[0038] According to the above described structure, the working process of the carbon black dust collection system provided by the present application is as follows: during the dust removal work, the fan 1 is started, under the action of the negative pressure airflow, the dust gas is sucked into the dust collecting cover 63, and is guided into the dust collector 2 through the negative pressure pipeline 5, for solid-gas separation, and finally the clean air is discharged into the atmosphere, and during the dust removal process, the first driving device 66 can drive the gear 64 to rotate, the gear 64 is engaged with the meshing teeth on the track, so as to force the gear 64 to move along the track to drive the support seat 62 to move, thereby driving the dust collecting cover 63 to move, increasing the dust collecting range, at the same time, the second driving device 67 can also drive the dust collecting cover 63 to rotate relative to the support seat 62, that is, the swinging action of the dust collecting cover 63 is realized, so that the dust collecting is more targeted, and the dust collecting range is increased.
[0039] It can be seen that the present application provides a new type of carbon black dust collection system, which sets a movable dust collecting cover 63, thereby realizing multi-point dust collection, relieving the pressure of the fan 1, saving equipment investment, greatly saving labor and energy consumption, and the dust collecting cover 63 can swing according to needs, so that the dust collecting is more targeted, the dust collecting range is increased, and the dust collecting effect is improved, to meet different use requirements.
[0040] Further, preferably, the target position 9 can be a wall of the work shop, of course, not limited to this, the target position 9 can also be other structures, for example, the target position 9 can also be a support frame placed in the work shop and the like, which is selected according to actual needs.
[0041] In this embodiment, preferably, as shown in Figure 2 and Figure 3 , the carbon black dust collection system further comprises an auxiliary sliding rail 68 and an auxiliary sliding block 69; the auxiliary sliding rail 68 is arranged on the side of the main rail 65 and has the same extension direction as the main rail 65; the auxiliary sliding block 69 is arranged on the support seat 62, and the auxiliary sliding block 69 is in a U shape and is mounted on the sliding rail through an opening and is in sliding fit with the auxiliary sliding rail 68, especially when the auxiliary sliding rail 68 is a U-shaped sliding rail as described below, the auxiliary sliding block 69 with the above structure is not prone to jamming when sliding to the turning position and is easy to turn, and in order to further facilitate the turning, the auxiliary sliding block 69 and the auxiliary sliding rail 68 can be in clearance fit, and the clearance can be reasonably designed according to actual needs.
[0042] According to the structure described above, during the movement of the support seat 62 provided with the dust cover 63 along the main rail 65, the auxiliary sliding block 69 on the support seat 62 can also slide along the auxiliary sliding rail 68 on the side of the main rail 65, so that the dust cover 63 is more stable during the movement.
[0043] It should be noted that the auxiliary sliding rail 68 and the auxiliary sliding block 69 can also not be provided, which is selected according to actual needs.
[0044] In this embodiment, preferably, as shown in Figure 2 and Figure 3 , the number of auxiliary sliding rails 68 is two, and each auxiliary sliding rail 68 is arranged on the opposite side of the main rail 65, and each auxiliary sliding rail 68 is provided with an auxiliary sliding block 69.
[0045] According to the structure described above, the auxiliary sliding rail 68 is arranged on the opposite side of the main rail 65, which further improves the stability of the dust cover 63 during the movement.
[0046] Of course, it is not limited to this, and the auxiliary sliding rail 68 can also be arranged on only one side of the main rail 65, which is selected according to actual needs.
[0047] In this embodiment, preferably, as shown in Figure 2 , the carbon black dust collection system further comprises a connecting pipeline 610 and a valve 611; the hose 61 is connected in communication with the negative pressure pipeline 5 through the connecting pipeline 610, and the valve 611 is installed on the connecting pipeline 610, and it should be noted that the aforementioned connecting pipeline 610 and negative pressure pipeline 5 are both hard pipelines, and can be metal pipelines in particular.
[0048] According to the above-described structure, the valve 611 can be used to open or close the connecting pipe 610, thereby controlling the opening or closing of dust collection, and the valve 611 can also be used to disconnect the dust collection cover 63 from the aforementioned pipe, thereby facilitating separate maintenance and the like.
[0049] Further, preferably, the valve 611 is an electric valve, which does not need manual operation and saves time and effort, but is not limited thereto and can also be a manual valve, which is selected according to actual needs.
[0050] It should be noted that the structure of the connecting pipe 610 and the valve 611 is not limited thereto, and the opening or closing of the fan 1 can also be used to control the opening or closing of dust removal, which is selected according to actual needs.
[0051] In this embodiment, preferably, as shown in Figure 1 the carbon black dust collection system further comprises a separator 7, and the separator 7 is installed on a pipe that is connected in communication between the dust collector 2 and the negative pressure pipe 5.
[0052] According to the above-described structure, the dust gas delivered by the negative pressure pipe 5 can first be coarsely treated by the separator 7, such as a cyclone gas separator, and then be finely treated by the auxiliary dust collector 2, such as a bag-type dust collector, thereby helping to improve the dust removal effect.
[0053] In this embodiment, preferably, as shown in Figure 4 the carbon black dust collection system further comprises a fixing member 612 and a ball head 613; one end of the fixing member 612 is fixedly connected with the support seat 62, and the opposite end of the fixing member 612 is rotatably connected with the dust collection cover 63 through the ball head 613, so that the second driving device 67 drives the dust collection cover 63 to swing. The ball head 613 is a prior structure, which is not described in detail herein.
[0054] According to the above-described structure, the fixing member 612 serves to connect and support the dust collection cover 63, and also forms a certain avoiding space between the dust collection cover 63 and the support seat 62, so that no interference occurs during the rotation of the dust collection cover 63.
[0055] In this embodiment, preferably, as shown in Figure 2 the track is a U-shaped track, and preferably, the opening of the U-shaped track faces downward along the vertical direction, but is not limited thereto and can also face upward along the vertical direction, which is selected according to actual needs.
[0056] According to the above-described structure, the U-shaped track comprises track portions arranged along the horizontal direction and track portions arranged along the vertical direction, thereby meeting the dust collection requirements of different heights and different horizontal areas, greatly increasing the dust collection range and improving the dust collection effect.
[0057] Further, preferably, the auxiliary slide rail 68 is also a U-shaped slide rail adapted to the main track 65, that is, the auxiliary slide rail 68 is adapted to the shape of the main track 65.
[0058] It should be noted that the shape of the track is not limited to the above, and the track can also be arranged in other shapes, such as an arc shape or a straight line shape, etc., which is selected according to actual needs.
[0059] In this embodiment, preferably, as shown in Figure 2 and Figure 4 , the dust collection cover 63 is a square horn structure, and the dust suction port of the dust collection cover 63 is away from the side of the target object 9, such as a wall.
[0060] According to the above-described structure, the dust collection area of the square horn structure dust collection cover 63 is large, and the dust collection speed is fast. Of course, it is not limited to this, and the dust collection cover 63 can also be designed in other shapes, such as a circular horn structure, which is selected according to actual needs.
[0061] In this embodiment, preferably, as shown in Figure 1 , the number of dust collection devices 4 is two, and the two negative pressure channels of the two dust collection devices 4 are connected to the conveying pipeline 3.
[0062] It should be noted that the number of dust collection devices 4 is not limited to two, but can also be one or more than two, which is selected according to actual needs.
[0063] In this embodiment, preferably, as shown in Figure 2 , the number of dust collection assemblies 6 is one, of course, it is not limited to this, the number of dust collection assemblies 6 can also be multiple, and are sequentially and spaced apart along the extension direction of the negative pressure pipeline 5, further increasing the dust collection range and improving the dust collection effect.
[0064] In this embodiment, preferably, as shown in Figure 2 , the material of the hose 61 is a corrugated hose, which can be elongated or shortened according to actual needs, thereby cooperating with the movable dust collection cover 63. Of course, the structure of the hose 61 is not limited to this, and other types of hoses can also be selected according to actual needs.
[0065] In this embodiment, preferably, the material of the hose 61 is metal, the metal material has relatively high hardness and strength, and is not easy to be damaged, and has a longer service life. Of course, the material of the hose 61 is not limited to this, and can be selected according to actual needs, such as rubber material and the like.
[0066] In this embodiment, preferably, as shown in Figure 3 and Figure 4 , the first driving device 66 is a motor, and the output end thereof is connected with the central shaft of the gear 64 through a speed reducer 614. Of course, this is not limited.
[0067] In this embodiment, preferably, as shown in Figure 4 , the second driving device 67 is a cylinder. Of course, this is not limited.
[0068] In this embodiment, preferably, as shown in Figure 1 , the dust removal system can further comprise a switching pipeline 8, and any negative pressure pipeline 5 is connected with the conveying pipeline 3 through a switching pipeline 8. Of course, this is not limited, and any negative pressure pipeline 5 can be directly connected with the conveying pipeline 3, and the specific selection can be made according to actual needs.
[0069] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, and are not limited thereto; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A carbon black collection system characterized by, The carbon black dust collection system comprises a fan, a dust collector, a conveying pipeline and a dust collection device; the dust collection device comprises a negative pressure pipeline and a dust collection assembly; the negative pressure pipeline is arranged in a working shop; one end of the negative pressure pipeline is connected with the dust collector and the fan in sequence through the conveying pipeline; the other end of the negative pressure pipeline is closed; the dust collection assembly comprises a hose, a support seat, a dust collecting cover, a gear, a main track, a first driving device, a second driving device and a gear support; the dust collecting cover is connected with the negative pressure pipeline through the hose; the main track is arranged on a target ground arranged along a vertical direction; the main track is provided with a plurality of meshing teeth arranged along an extending direction of the main track in sequence; the gear support is arranged on the support seat; the gear is rotatably arranged on the gear support and is engaged with the meshing teeth of the main track; the dust collecting cover, the first driving device and the second driving device are arranged on the support seat; the dust collecting cover is rotatably connected with the support seat; the driving end of the first driving device is connected with the gear; the first driving device drives the gear to rotate and drives the support seat to move along the main track; the driving end of the second driving device is pivotally connected with the dust collecting cover; the second driving device drives the dust collecting cover to swing relative to the support seat. The dust collection assembly further comprises an auxiliary sliding rail and an auxiliary sliding block; the auxiliary sliding rail is arranged on a side of the main track and has the same extending direction as the main track; the auxiliary sliding block is arranged on the support seat; the auxiliary sliding block is U-shaped and is arranged on the sliding rail through an opening and is in sliding fit with the auxiliary sliding rail. The number of the auxiliary sliding rails is two; the auxiliary sliding rails are arranged on opposite sides of the main track; each of the auxiliary sliding rails is provided with the auxiliary sliding block. The carbon black dust collection system further comprises a connecting pipeline and a valve; the hose is connected with the negative pressure pipeline through the connecting pipeline; the valve is arranged on the connecting pipeline.
2. The carbon black collection system of claim 1, wherein The carbon black dust collection system further comprises a separator; the separator is arranged on a pipeline connected between the dust collector and the negative pressure pipeline.
3. The carbon black collection system of claim 2, wherein, The dust collection assembly further comprises a fixing member and a ball head; one end of the fixing member is fixedly connected with the support seat; the other end of the fixing member is rotatably connected with the dust collecting cover through the ball head; the second driving device drives the dust collecting cover to swing.
4. The carbon black collection system of claim 1, wherein, The track is a U-shaped track; the opening of the U-shaped track faces downward or upward along the vertical direction.
5. The carbon black collection system of claim 1, wherein, Alternatively, the track is an arc-shaped track.
6. The carbon black collection system of claim 1, wherein, Alternatively, the track is a straight-shaped track.
7. The carbon black collection system of claim 1, wherein The dust collecting cover has a square horn structure. The number of the dust collection devices is multiple; the negative pressure channels of the multiple dust collection devices are connected with the conveying pipeline; and / or The number of the dust collection assemblies is multiple; the multiple dust collection assemblies are arranged in sequence and at intervals along the extending direction of the negative pressure pipeline.
8. The carbon black collection system of claim 1, wherein, The material of the hose is a corrugated hose; and / or the material of the hose is metal.
9. The carbon black collection system of claim 1, wherein, 10. The carbon black collection system of any one of claims 1 to 9, wherein,