Square tube correcting device

Abstract

The utility model relates to a square tube correcting device. The square tube correcting device is mainly technically characterized by comprising a fixed seat, a correcting wheel base, a clamping mechanism and the like. Guide rails are arranged on the two sides of the fixing seat; the correction wheel base is located in the middle of the fixing base, the bottom is connected with the air cylinder to drive the correction wheel base to move up and down, and correction wheels are arranged on the correction wheel base; the clamping mechanism is composed of a sliding base, an upper clamping roller, a lower clamping roller, a sliding bearing seat and an adjusting screw rod, and a sliding block is arranged at the bottom of the sliding base and matched with the guide rail. An automatic correction mechanism is adopted, correction efficiency and accuracy are improved, and labor intensity is reduced.

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of manufacturing or processing of metal pipes, in particular to a square pipe correcting device. BACKGROUND

[0002] In the process of manufacturing or processing metal pipes, hoisting of stainless steel pipes is a common work. The existing lifting appliance often lacks effective locking mechanism, causing the stainless steel pipe to easily fall off during hoisting, which has safety hazards. Therefore, it is necessary to develop a square pipe correcting device to ensure the safety and stability of the hoisting process. CONTENT OF THE UTILITY MODEL

[0003] The utility model provides a square pipe correcting device, which can automatically correct square metal pipes, improve correction efficiency and accuracy, and reduce labor intensity. In order to achieve the above-mentioned purpose, the application provides the following technical scheme: a square pipe correcting device comprises:

[0004] The fixed seat is a hollow rectangle, and guide rails are arranged on both sides of the fixed seat.

[0005] The correction wheel base is arranged in the middle of the fixed seat, and a gas cylinder is connected to the bottom of the correction wheel base. The gas cylinder drives the correction wheel base to move up and down. A correction wheel is arranged on the correction wheel base, and the axial direction of the correction wheel is perpendicular to the guide rails.

[0006] The clamping mechanism is arranged on both sides of the correction wheel, and the clamping mechanism is slidably connected to the fixed seat. The clamping mechanism comprises a sliding base, an upper clamping roller, a lower clamping roller, a sliding bearing seat and an adjusting screw.

[0007] The sliding base is arranged on the fixed seat, and a sliding block adapted to the guide rail is arranged on the bottom of the sliding base. Sliding rails are arranged on the side walls of the sliding base, and two internally threaded holes are arranged on the top of the sliding base.

[0008] The upper clamping roller and the lower clamping roller are arranged on the sliding base, and the upper clamping roller and the lower clamping roller are parallel to each other. The ends of the lower clamping roller are fixed to the sliding base, and the ends of the upper clamping roller are connected to the sliding bearing seat. Sliding strips adapted to the sliding rails are arranged on the periphery of the sliding bearing seat, and a through hole is arranged on the top of the sliding bearing seat.

[0009] The adjusting screw is connected to the sliding bearing seat after penetrating through the internally threaded hole, and rotating the adjusting screw can drive the upper clamping roller to move along the sliding rail.

[0010] The preferred technical scheme further comprises two limit wheels arranged in parallel, the axial direction of the limit wheels is perpendicular to the axial direction of the upper clamping roller, and the shaft center of the limit wheel is connected to the side wall of the sliding base through a connecting rod.

[0011] Preferably, the technical scheme further comprises a spring, two ends of the spring are connected with the connecting rod and the side wall of the sliding base respectively.

[0012] Preferably, the technical scheme further comprises a hand wheel, the hand wheel is arranged on the top of the adjusting screw.

[0013] Preferably, the technical scheme further comprises a reference tube, the reference tube is a straight tube and can be inserted into the clamping mechanism for pre-adjustment.

[0014] Preferably, the technical scheme further comprises a reinforcing rib plate, the reinforcing rib plate is arranged in the interior of the fixing seat and connected with the two side walls of the fixing seat.

[0015] Preferably, the bottom of the fixing seat is provided with an adjusting foot, the adjusting foot is used for adjusting the levelness of the fixing seat, so as to ensure the stability and correction accuracy of the square pipe correction device.

[0016] Preferably, the technical scheme further comprises a limiting groove, the limiting groove is arranged on the correction wheel and matched with the square pipe.

[0017] Compared with the prior art, the beneficial effects of the present application are:

[0018] The automatic correction mechanism greatly improves the working efficiency of correcting the square metal pipe. The cooperation of the fixing seat and the guide rail ensures that the correction wheel base can be positioned stably and accurately, and the up-down movement of the air cylinder enables the correction wheel to respond quickly. Through the perpendicular arrangement of the axial direction of the correction wheel and the guide rail, uniform stress of the square metal pipe during the correction process is ensured, and the correction error caused by uneven stress in the traditional manual correction process is avoided. The innovative design of the clamping mechanism, especially the cooperation of the sliding base and the sliding bearing seat, enables the upper clamping roller to move accurately along the sliding rail, thereby ensuring accurate positioning and fixing of different types of square metal pipes during the correction process, and greatly improving the correction accuracy. The present application realizes the automation of the correction device by adopting the design of the air cylinder drive and the adjusting screw, and the operator can complete the correction work through simple operation, greatly reducing the labor burden. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 The present application is a square pipe correction device in use state;

[0020] Figure 2 The present application is another perspective view of a square pipe correction device;

[0021] Figure 3 The present application is a front view of a square pipe correction device;

[0022] Figure 4 is a front view of the clamping mechanism;

[0023] Figure 5 is a schematic view of the connection relationship between the correction wheel and the correction wheel base;

[0024] In the figure: 1, fixed seat; 2, guide rail; 3, correction wheel base; 4, air cylinder; 5, correction wheel; 6, clamping mechanism; 7, sliding base; 8, upper clamp roller; 9, lower clamp roller; 10, sliding bearing seat; 11, adjusting screw; 12, internal threaded hole; 13, sliding block; 14, sliding rail; 15, limit wheel; 16, connecting rod; 17, spring; 18, hand wheel; 19, reference tube; 20, reinforcing rib plate; 21, adjusting foot; 22, limiting groove. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0026] It should be noted that in the description of the present application, the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0027] In addition, it should be understood that the sizes of the various components shown in the drawings are not drawn in accordance with the actual proportional relationship, for example: the thickness or width of certain layers can be exaggerated relative to other layers.

[0028] It should be noted that similar reference numbers and letters represent similar items in the following drawings, and therefore, once an item is defined or described in one drawing, it need not be further specifically discussed and described in the description of subsequent drawings.

[0029] To solve the technical problems in the background art, as shown in Figures 1-5 The present application provides a technical solution: a square tube correcting device, characterized as follows:

[0030] The fixed seat 1 is a hollow rectangular structure, and two guide rails 2 are arranged on the two sides of the fixed seat 1. The guide rails 2 are used to guide the movement of the sliding base 7, so as to ensure that the clamping mechanism 6 can smoothly slide along the two sides of the fixed seat 1. The correction wheel base 3 is arranged at the middle position of the fixed seat 1, and the bottom of the correction wheel base 3 is connected with the air cylinder 4. The air cylinder 4 is used to drive the correction wheel base 3 to move up and down, so as to adjust the contact position of the correction wheel 5 and the square tube. The correction wheel 5 is installed on the correction wheel base 3, and the axial direction of the correction wheel 5 is perpendicular to the axial direction of the guide rail 2, so as to correct the square tube in the vertical direction. The clamping mechanism 6 is composed of the sliding base 7, the upper clamping roller 8, the lower clamping roller 9, the sliding bearing seat 10 and the adjusting screw 11. The sliding base 7 is arranged on the fixed seat 1, and the bottom of the sliding base 7 is provided with sliding blocks 13 matched with the guide rails 2, the two side walls of the sliding base 7 are provided with sliding rails 14, and the top of the sliding base 7 is provided with two internal thread holes 12. The upper clamping roller 8 and the lower clamping roller 9 are both installed on the sliding base 7, and the two clamping rollers are arranged in parallel. The two ends of the lower clamping roller 9 are fixed to the sliding base 7, and the two ends of the upper clamping roller 8 are slidably connected to the sliding bearing seat 10. The sliding bearing seat 10 is provided with sliding strips matched with the sliding rails 14 around the sliding bearing seat 10, and the top of the sliding bearing seat 10 is provided with a through hole for connecting the adjusting screw 11. The adjusting screw 11 is connected to the sliding bearing seat 10 after penetrating through the internal thread hole 12. The rotation of the adjusting screw 11 can drive the upper clamping roller 8 to move along the sliding rail 14, so as to clamp the square tube.

[0031] In use, the square tube to be corrected is placed above the correction wheel 5 of the correction device. The correction wheel base 3 is driven to move up and down by the air cylinder 4, so as to adjust the position of the correction wheel 5. The position of the upper clamping roller 8 is adjusted by the adjusting screw 11, so that the upper clamping roller 8 and the lower clamping roller 9 clamp the square tube from the top and the bottom, and limit the movement of the square tube in the vertical direction. The air cylinder 4 is started, so that the correction wheel 5 corrects the square tube. After the correction is completed, the air cylinder 4 is turned off, the clamping mechanism 6 is loosened, and the square tube is taken out.

[0032] It should be pointed out that the limiting wheels 15 are installed on the side of the clamping mechanism 6, and the two limiting wheels 15 are arranged in parallel. The axial direction of the limiting wheel 15 is perpendicular to the axial direction of the upper clamping roller 8, so as to ensure that the limiting wheel 15 can contact the side of the square tube during the correction process, and limit the movement of the square tube in the horizontal direction. The axis of the limiting wheel 15 is hinged to the side wall of the sliding base 7 through the connecting rod 16. This design makes the limiting wheel 15 swing within a certain range, so as to adapt to the correction requirements of square tubes of different sizes. By adjusting the length or position of the connecting rod 16, the position where the limiting wheel 15 contacts the square tube can be adjusted, so as to ensure that the limiting wheel 15 can effectively limit the movement of the square tube during the correction process.

[0033] It is worth noting that the spring 17 is installed in the clamping mechanism 6, and its two ends are connected to the side wall of the connecting rod 16 and the sliding base 7 respectively. This design enables the spring 17 to provide additional clamping force when clamping the square tube, ensuring the stability of the square tube during the correction process. By adjusting the pre-tightening force of the spring 17, the clamping force of the clamping mechanism 6 on the square tube can be controlled. Proper pre-tightening force can ensure that the square tube does not slide or shift during the correction process, while avoiding excessive pressure on the square tube, which affects the correction effect. The addition of the spring 17 also helps to absorb the impact force that may occur during the correction process, reducing damage to the square tube and the correction device, and prolonging the service life of the equipment. When external force acts on the connecting rod 16, the connecting rod 16 will drive the spring 17 to compress or stretch, thereby realizing the relative movement between the connecting rod 16 and the sliding base 7, and maintaining the clamping of the square tube.

[0034] It should be noted that the hand wheel 18 is installed on the top of the adjusting screw 11, providing a manual operation interface. The hand wheel 18 is usually engaged with the threaded part of the adjusting screw 11, and by rotating the hand wheel 18, the rotation of the adjusting screw 11 can be directly driven. The operator can control the rotation of the adjusting screw 11 by rotating the hand wheel 18, thereby realizing the movement of the upper clamp roller 8 along the slide rail 14. This design makes the adjustment of the clamping mechanism 6 more intuitive and convenient, especially when fine adjustment of the position of the upper clamp roller 8 is required.

[0035] It is worth noting that the reference tube 19 is a straight tube, and its size and length are customized according to the size of the square tube to be corrected. The reference tube 19 can be inserted into the clamping mechanism 6 for pre-adjustment of the expected position of the square tube before actual correction. Before the square tube is placed into the correction device, the operator can insert the reference tube 19 into the clamping mechanism 6, and by adjusting the adjusting screw 11 and the hand wheel 18, the upper clamp roller 8 and the lower clamp roller 9 can accurately clamp the reference tube 19. This step helps to ensure the alignment accuracy of the clamping mechanism 6, reducing the number of adjustments during the actual correction process. The use of the reference tube 19 provides a method for quickly calibrating the clamping mechanism 6, ensuring accuracy and repeatability during the correction process. In addition, the reference tube 19 can also be used to detect and adjust the clamping force, avoiding excessive pressure on the square tube.

[0036] It should be noted that the reinforcing rib plate 20 is arranged inside the fixed seat 1 and connected to the two side walls of the fixed seat 1. The reinforcing rib plate 20 is usually made of strong materials such as steel or aluminum alloy to ensure that it has enough strength to support and reinforce the fixed seat 1. The main function of the reinforcing rib plate 20 is to enhance the structural stability of the fixed seat 1, preventing deformation of the fixed seat 1 due to the pushing force of the air cylinder 4 or other external forces during the correction process. The reinforcing rib plate 20 also improves the load-bearing capacity of the fixed seat 1, enabling it to withstand greater correction forces.

[0037] It is worth noting that the adjusting feet 21 are arranged at the bottom of the fixing base 1, which are used to adjust the levelness of the fixing base 1. The adjusting feet 21 can be rotatable screws or telescopic supports, which allow the operator to adjust the height and levelness of the fixing base 1 according to the actual situation of the ground. The main function of the adjusting feet 21 is to ensure that the fixing base 1 can remain horizontal on uneven ground, thereby ensuring the stability and correction accuracy of the entire square tube correction device.

[0038] It is worth noting that the limiting grooves 22 are arranged on the correction wheel 5, which are used to adapt to the square tube and limit its movement during the correction process. The limiting grooves 22 can be customized according to the size and shape of the square tube to ensure perfect matching with the square tube. The main function of the limiting grooves 22 is to position the square tube during the correction process, preventing the square tube from moving axially or circumferentially under the action of the correction force, thereby ensuring the accuracy and consistency of the correction.

[0039] Although the embodiments of the present application have been shown and described, it is understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A square tube straightening device, characterized by, The utility model relates to a square tube straightening device, including: Fixed seat (1), the fixed seat (1) is hollow rectangle, both sides are provided with guide rail (2); Correction wheel base (3) is set up in the middle of fixed seat (1), and the bottom is connected with pneumatic cylinder (4), pneumatic cylinder (4) drives correction wheel base (3) to move up and down, correction wheel (5) is set up on correction wheel base (3), and the axial direction of correction wheel (5) is perpendicular to guide rail (2); Clamping mechanism (6) is set up in correction wheel (5) both sides, and clamping mechanism (6) is slidably connected with fixed seat (1), and clamping mechanism (6) is composed of sliding base (7), upper clamp roll (8), lower clamp roll (9), sliding bearing seat (10) and adjusting screw (11); The sliding base (7) is provided on the fixed seat (1), and the bottom of the sliding base (7) is provided with a sliding block (13) matched with the guide rail (2), the two side walls are provided with sliding rails (14), and the top is provided with two internal thread holes (12); The upper clamp roll (8) and the lower clamp roll (9) are arranged in the sliding base (7), and the upper clamp roll (8) and the lower clamp roll (9) are parallel, the two ends of the lower clamp roll (9) are fixed with the sliding base (7), the two ends of the upper clamp roll are slidably connected with the sliding bearing seat (10), the periphery of the sliding bearing seat (10) is provided with a sliding bar matched with the sliding rail (14), and the top of the sliding bearing seat (10) is provided with a through hole; The adjusting screw (11) passes through the internal thread hole (12) and is connected with the sliding bearing seat (10), and rotating the adjusting screw (11) can drive the upper clamp roll (8) to move along the sliding rail (14).

2. The square tube straightening device of claim 1, wherein It also includes two limit wheels (15) arranged in parallel, the axial direction of the limit wheel (15) is perpendicular to the axial direction of the upper clamp roll (8), and the shaft center of the limit wheel (15) is hinged to the side wall of the sliding base (7) through a connecting rod (16).

3. The square tube straightening device of claim 2, wherein, It also includes a spring (17), and the two ends of the spring (17) are connected with the connecting rod (16) and the side wall of the sliding base (7) respectively.

4. The square tube straightening device of claim 1, wherein, It also includes a hand wheel (18) arranged on the top of the adjusting screw (11).

5. The square tube straightening device of claim 1, wherein, It also includes a reference tube (19) which is a straight tube and can be inserted into the clamping mechanism (6) for pre-adjustment.

6. The square tube straightening device of claim 1, wherein, It also includes a reinforcing rib plate (20) arranged inside the fixed seat (1) and connected with the two side walls of the fixed seat (1).

7. The square tube straightening device of claim 1, wherein, The bottom of the fixed seat (1) is provided with an adjusting foot (21) for adjusting the levelness of the fixed seat (1) to ensure the stability and correction accuracy of the square tube straightening device.

8. The square tube straightening device of claim 1, wherein, It also includes a limiting groove (22) arranged in the correction wheel (5), and the limiting groove (22) is matched with the square tube.

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