Flat copper wire fixed-length shearing device
By designing a flat copper wire length-cutting device, the problem of inaccurate length caused by the winding and bending of flat copper wire was solved, achieving precise cutting effect and improving the production quality of motor manufacturing.
Patent Information
- Application Number
- CN202520071206.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-01-13
AI Technical Summary
During the motor manufacturing process, flat copper wires develop bending memory due to long-term winding, making it difficult to ensure the accuracy of the cutting length, which affects the production process and product quality.
A flat copper wire fixed-length cutting device was designed, including an adjustment mechanism and a cutting mechanism. The flat copper wire is fixed and straightened by a straightening component and an installation component, and the fixed-length cutting is achieved by the cutting mechanism.
This technology enables precise length cutting of flat copper wires, improving the accuracy of the production process and product quality.
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Figure CN223684349U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to flat copper line shearing technical field, concretely is a kind of flat copper line fixed-length shearing device. BACKGROUND
[0002] In the manufacturing process of motor, a kind of flat copper line is often used to part model motor, according to the different model of manufacturing motor, size is from several hundred millimeters to two or three meters, various specifications are all had, and quantity is relatively large, need to be sheared when producing.
[0003] When performing shearing operation to flat copper line, its initial form is wound and rolled on roller, in actual operation process, usually the one end of flat copper line is pulled out from roller, to obtain desired length, and then implement shearing procedure, since flat copper line is in winding state for a long time, it has certain bending memory, even if being pulled out, it is still difficult to completely straighten, often it will maintain a certain degree of bending, this bending state leads to that the length of flat copper line cut is not the required length preset, thereby possibly affecting subsequent production process precision and product quality. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing a kind of flat copper line fixed-length shearing device to solve the problems presented in the above background.
[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of flat copper line fixed-length shearing device, including workbench and roller, the roller axle is fixedly connected with roller axle, the workbench top center is fixedly connected with connecting plate, the workbench top left side is fixedly connected with support plate, the workbench is provided with cutting mechanism, the workbench, cutting mechanism and connecting plate are provided with adjusting mechanism;
[0006] The adjusting mechanism includes straightening assembly and mounting assembly, and the mounting assembly is arranged on the left side of the straightening assembly.
[0007] The straightening assembly comprises a rectangular groove, which is arranged on the top of the workbench, the top of the rectangular groove is provided as an opening, the inner wall bottom of the rectangular groove is provided with a first sliding groove, the right side of the workbench is fixedly connected with a second motor, the left side of the second motor is fixedly connected with a threaded rod, the surface of the threaded rod is rotationally connected with the inside of the rectangular groove, the surface of the threaded rod is threadedly connected with a moving seat, the front and rear sides of the moving seat are fixedly connected with sliding seats, the surface of the sliding seat is slidingly connected with the inside of the first sliding groove, the top of the moving seat is provided with a second sliding groove, the inside of the second sliding groove is slidingly connected with sliding plates on the front and rear sides, the top of the sliding plate is fixedly connected with a clamping plate, the top of the clamping plate is fixedly connected with a connecting seat, the inside of the connecting seat is provided with a plug hole groove, plug rods are inserted into the inside of the plug hole groove, and the front and rear sides of the surface of the plug rod are threadedly connected with nuts.
[0008] Preferably, the inside of the connecting plate is provided with a placing groove, the left and right sides of the placing groove are provided as openings, the front and rear sides of the connecting plate are provided with long grooves, the front and rear sides of the connecting plate are fixedly connected with limiting seats, the bottom of the limiting seat is fixedly connected with an air cylinder, the bottom of the air cylinder is fixedly connected with a long plate, the front and rear sides of the long plate are fixedly connected with a U-shaped limiting plate, the U-shaped limiting plate is arranged in the inside of the placing groove, the long plate drives the U-shaped limiting plate to descend, the position of the flat copper wire can be limited under the cooperation of the U-shaped limiting plate, and the flat copper wire can be conveniently straightened in the later period.
[0009] Preferably, the front and rear sides of the long groove are provided as openings, and the long groove is through the placing groove.
[0010] Preferably, the front and rear sides of the plug hole groove are provided as openings, the number of the nuts is two, the two nuts are arranged outside the two connecting seats, when the clamping plate clamps and fixes the flat copper wire, the plug rod is inserted into the plug hole groove, and the nuts are threadedly sleeved on the front and rear sides of the surface of the plug rod, so that the position of the clamping plate can be limited and fixed.
[0011] Preferably, the mounting assembly comprises square grooves, the square grooves are arranged in the inside of the front and rear supporting plates, the number of the square grooves is four and two by two is a group, the top and the inside of the square grooves on the front and rear sides are provided as openings, the front and rear sides of the roller shaft are rotationally connected with mounting plates, the two ends of the outer side of the mounting plate are fixedly connected with mounting seats, the surface of the mounting seat is inserted into the inside of the square groove, the inside of the mounting seat is provided with a limiting groove, the left and right sides of the limiting groove are provided as openings, and the inside of the limiting groove is inserted with a square plate.
[0012] Preferably, the inside of the left and right sides of the supporting plate is provided with a through groove, and the surface of the square plate is inserted into the through groove arranged in the inside of the left and right sides of the supporting plate.
[0013] Preferably, the cutting mechanism includes fixed plates fixedly connected to the center of the front and rear sides of the workbench, a sliding rod fixedly connected between the two fixed plates, a sliding block slidingly connected to the surface of the sliding rod, an electric push rod fixedly connected to the back of the sliding block, the back of the electric push rod and the front of the rear fixed plate are fixedly connected, a first motor fixedly connected to the lower right side of the sliding block, a rotating shaft fixedly connected to the left side of the first motor, and a cutting wheel fixedly connected to the surface of the rotating shaft, the cutting wheel is arranged on the left side of the sliding block.
[0014] Compared with the prior art, the utility model provides a flat copper wire fixed length shearing device has the following beneficial effects:
[0015] 1、 this flat copper wire fixed length shearing device, through adjusting mechanism, mounting seat is inserted in square groove, square plate is inserted in limiting groove, can set up connecting plate between two support plates, it is convenient to pull one end of flat copper wire directly in later period and straightens and shears, long board drives U type limiting plate to descend, it is convenient to position restriction can be carried out to flat copper wire under the cooperation of U type limiting plate, when moving seat moves on the surface of threaded rod, can make the flat copper wire that clamps drives and pulls, it is convenient to need fixed length and carries out straightening of flat copper wire.
[0016] 2、 this flat copper wire fixed length shearing device, through cutting mechanism, first motor drives rotating shaft rotation, rotating shaft drives cutting wheel rotation, cooperation electric push rod operation drives sliding block sliding on the surface of sliding rod, it is convenient to cutting wheel carries out shearing treatment to straighten flat copper wire. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical scheme in the embodiment of the utility model, the following will briefly introduce the drawing needed to be used in embodiment description, obviously, the drawing in the following description only is some embodiments of the utility model, for ordinary skilled person in the art, under the premise of not paying the creativity labor intensity, still can obtain other drawings according to these drawings:
[0018] Figure 1 It is the overall structure of the utility model stereogram;
[0019] Figure 2 It is the partial structure schematic view of straightening assembly;
[0020] Figure 3 It is Figure 2 It is the enlarged structure schematic view in A of the middle;
[0021] Figure 4 It is the structure split schematic view of mounting assembly;
[0022] Figure 5 It is Figure 4Structure diagram of middle intercepting part;
[0023] Figure 6 Structure diagram of cutting mechanism.
[0024] In the figure: 1, workbench; 2, cutting mechanism; 21, fixed plate; 22, first motor; 23, sliding block; 24, sliding rod; 25, electric push rod; 26, cutting wheel; 27, rotating shaft; 3, support plate; 4, roller; 41, roller shaft; 5, connecting plate; 6, adjusting mechanism; 61, straightening assembly; 611, rectangular groove; 612, first sliding groove; 613, sliding seat; 614, second sliding groove; 615, moving seat; 616, sliding plate; 617, clamping plate; 618, insertion slot; 619, insertion rod; 6101, connecting seat; 6102, nut; 6103, threaded rod; 6104, second motor; 6105, limiting seat; 6106, air cylinder; 6107, U-shaped limiting plate; 6108, placing groove; 6109, long groove; 61001, long plate; 62, mounting assembly; 621, square groove; 622, square plate; 623, limiting groove; 624, mounting seat; 625, mounting plate. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0026] In the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "fixing" and the like should be understood broadly, for example, can be fixedly connected, or can be detachably connected, or can be integrated; can be mechanically connected, or can be electrically connected; can be directly connected, or can be indirectly connected through an intermediate medium, can be the communication inside two elements or the interaction relationship between two elements. For those skilled in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances.
[0027] The present application provides the following technical solutions:
[0028] Embodiment one
[0029] Combined Figures 1 to 5The utility model provides a kind of flat copper wire fixed-length shearing device, including workbench 1 and roller 4, the shaft center of roller 4 is fixedly connected with roller 41, the top center of workbench 1 is fixedly connected with connecting plate 5, the top left side of workbench 1 is fixedly connected with support plate 3, cutting mechanism 2 is provided on workbench 1, workbench 1, cutting mechanism 2 and connecting plate 5 are provided with adjusting mechanism 6;
[0030] Adjusting mechanism 6 includes straightening assembly 61 and installation assembly 62, installation assembly 62 is set to left side of straightening assembly 61;
[0031] Straightening assembly 61 includes rectangular groove 611, rectangular groove 611 is opened in the top of workbench 1, the top of rectangular groove 611 is provided as opening, first sliding slot 612 is opened in the inner wall bottom of rectangular groove 611, second motor 6104 is fixedly connected with the right side of workbench 1, second motor 6104 left side is fixedly connected with threaded rod 6103, threaded rod 6103 surface and rectangular groove 611 inside rotationally connected, threaded rod 6103 surface is screw-connected with moving seat 615, moving seat 615 front and back sides are fixedly connected with sliding seat 613, sliding seat 613 surface and first sliding slot 612 inside slidingly connected, second sliding slot 614 is opened in the top of moving seat 615, second sliding slot 614 inside front and back sides slidingly connected with sliding plate 616, sliding plate 616 top is fixedly connected with clamping plate 617, clamping plate 617 top is fixedly connected with connecting seat 6101, plug hole slot 618 is opened in the inside of connecting seat 6101, plug rod 619 is inserted in the inside of front and back two plug hole slots 618, nut 6102 is screw-connected on the surface of plug rod 619 front and back sides;
[0032] Connecting plate 5 is opened in the inside and is provided as opening in the left and right sides of placing groove 6108, long slot 6109 is opened in the front and back sides of connecting plate 5, limiting seat 6105 is fixedly connected with the front and back sides of connecting plate 5, air cylinder 6106 is fixedly connected with the bottom of limiting seat 6105, long plate 61001 is fixedly connected between the front and back two long plates 61001, U-shaped limiting plate 6107 is set to inside of placing groove 6108;
[0033] Long slot 6109 is provided as opening in the front and back sides and long slot 6109 is through with placing groove 6108, long plate 61001 surface and long slot 6109 inside are through, plug hole slot 618 is provided as opening in the front and back sides, the number of nut 6102 is two, two nuts 6102 are set to outside of two connecting seats 6101;
[0034] The mounting assembly 62 comprises square grooves 621, which are arranged in the inside of the front and rear support plates 3, the number of the square grooves 621 is four and two by two is a group, the top and the inside of the square grooves 621 on the front and rear sides are provided as openings, the rolling shafts 41 are rotationally connected with mounting plates 625 on the front and rear sides, the outer sides of the mounting plates 625 are fixedly connected with mounting seats 624, the surfaces of the mounting seats 624 are inserted into the inside of the square grooves 621, the inside of the mounting seats 624 is provided with limiting grooves 623, the limiting grooves 623 are provided as openings on the left and right sides, square plates 622 are inserted into the inside of the limiting grooves 623, the inside of the support plates 3 on the left and right sides is provided with through grooves, the surface of the square plates 622 is inserted into the through grooves provided in the inside of the support plates 3 on the left and right sides.
[0035] Further, the mounting seat 624 is inserted into the square groove 621, the square plate 622 is inserted into the limiting groove 623, the connecting plate 5 can be arranged between the two support plates 3, which is convenient for directly pulling one end of the flat copper wire for straightening and shearing in the later period, the long plate 61001 drives the U-shaped limiting plate 6107 to descend, which is convenient for limiting the position of the flat copper wire under the cooperation of the U-shaped limiting plate 6107, when the sliding plate 616 drives the clamping plate 617 to clamp and fix the flat copper wire, the moving seat 615 moves on the surface of the threaded rod 6103, which can drive the clamped flat copper wire to be pulled, which is convenient for straightening the flat copper wire according to the required fixed length.
[0036] Embodiment two
[0037] Reference Figures 1-6 On the basis of embodiment one, the cutting mechanism 2 further comprises fixed plates 21, which are fixedly connected to the center of the front and rear sides of the workbench 1, the two fixed plates 21 are fixedly connected with sliding rods 24, the sliding rods 24 are slidingly connected with sliding blocks 23 on the surface, the sliding blocks 23 are fixedly connected with electric push rods 25 on the back surface, the electric push rods 25 are fixedly connected with the front surface of the rear fixed plate 21 on the back surface, the sliding blocks 23 are fixedly connected with first motors 22 on the right side and the lower end, the first motors 22 are fixedly connected with rotating shafts 27 on the left side, the rotating shafts 27 are fixedly connected with cutting wheels 26 on the surface, and the cutting wheels 26 are arranged on the left side of the sliding block 23.
[0038] Further, the first motor 22 drives the rotating shaft 27 to rotate, the rotating shaft 27 drives the cutting wheel 26 to rotate, and the sliding block 23 is driven to slide on the surface of the sliding rod 24 in cooperation with the operation of the electric push rod 25, which is convenient for the cutting wheel 26 to cut the straightened flat copper wire.
[0039] In actual operation, when the device is used, when the flat copper wire needs to be cut, since the flat copper wire is wound on the roller 4, the roller 41 drives the mounting plate 625, the mounting plate 625 drives the mounting seat 624 to be inserted in the square groove 621, the square plate 622 is inserted in the limiting groove 623, the connecting plate 5 can be arranged between the two supporting plates 3, which is convenient for directly pulling one end of the flat copper wire for straightening and cutting in the later period;
[0040] The one end of the flat copper wire is inserted through the placing groove 6108, and under the operation of the air cylinder 6106, the long plate 61001 moves in the long groove 6109, the long plate 61001 drives the U-shaped limiting plate 6107 to descend, which is convenient for position limiting of the flat copper wire under the cooperation of the U-shaped limiting plate 6107, and the straightening treatment of the flat copper wire pulled in the later period can also be facilitated;
[0041] The sliding plate 616 is pushed to slide in the second sliding groove 614, until the sliding plate 616 drives the clamping plate 617 to clamp and fix the flat copper wire, the plug rod 619 is inserted in the plug hole groove 618, and the nut 6102 is threadedly sleeved on the front and rear two side surfaces of the plug rod 619, so that the position of the clamping plate 617 can be limited and fixed, the second motor 6104 is started to drive the threaded rod 6103 to rotate, and when the moving seat 615 moves on the surface of the threaded rod 6103, the moving seat 615 drives the sliding seat 613 to slide in the first sliding groove 612, so that the clamped flat copper wire can be pulled, and the flat copper wire can be straightened according to the required fixed length;
[0042] The first motor 22 is started to drive the rotating shaft 27 to rotate, the rotating shaft 27 drives the cutting wheel 26 to rotate, and the sliding block 23 slides on the sliding rod 24 under the cooperation of the operation of the electric push rod 25, so that the cutting wheel 26 can cut the straightened flat copper wire.
[0043] It should be noted that in this text, relationship terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between the entities or operations. Moreover, the terms "include", "contain" or any other variant thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment. Without more limitation, the element defined by the statement "including a..." does not exclude the presence of another same element in the process, method, article or equipment including the element.
Claims
1. A fixed-length cutting device for flat copper wire comprising a worktable (1) and a roller (4), characterized in that: The roller (4) is fixedly connected with a shaft (41) at the center, the top of the workbench (1) is fixedly connected with a connecting plate (5), the left side of the top of the workbench (1) is fixedly connected with a supporting plate (3), the workbench (1) is provided with a cutting mechanism (2), and the workbench (1), the cutting mechanism (2) and the connecting plate (5) are provided with an adjusting mechanism (6); The adjusting mechanism (6) comprises a straightening assembly (61) and a mounting assembly (62), and the mounting assembly (62) is arranged on the left side of the straightening assembly (61); The straightening assembly (61) comprises a rectangular groove (611), the rectangular groove (611) is arranged on the top of the workbench (1), the top of the rectangular groove (611) is provided as an opening, a first sliding groove (612) is formed in the inner wall of the rectangular groove (611), a second motor (6104) is fixedly connected to the right side of the workbench (1), a threaded rod (6103) is fixedly connected to the left side of the second motor (6104), the threaded rod (6103) is rotatably connected to the surface of the rectangular groove (611), a moving seat (615) is threadedly connected to the surface of the threaded rod (6103), sliding seats (613) are fixedly connected to the front and rear sides of the moving seat (615), the sliding seats (613) are slidably connected to the inside of the first sliding groove (612), a second sliding groove (614) is formed in the top of the moving seat (615), sliding plates (616) are slidably connected to the inside of the second sliding groove (614), a clamping plate (617) is fixedly connected to the top of the sliding plate (616), a connecting seat (6101) is fixedly connected to the top of the clamping plate (617), a plug hole groove (618) is formed in the inside of the connecting seat (6101), plug rods (619) are inserted into the inside of the plug hole groove (618), and nuts (6102) are threadedly connected to the surfaces of the plug rods (619).
2. The apparatus according to claim 1, wherein: The inside of the connecting plate (5) is provided with a placing groove (6108), the left and right sides of the placing groove (6108) are provided as openings, long grooves (6109) are formed in the front and rear sides of the connecting plate (5), limiting seats (6105) are fixedly connected to the front and rear sides of the connecting plate (5), air cylinders (6106) are fixedly connected to the bottoms of the limiting seats (6105), long plates (61001) are fixedly connected to the bottoms of the air cylinders (6106), and U-shaped limiting plates (6107) are fixedly connected between the front and rear long plates (61001), and the U-shaped limiting plates (6107) are arranged in the inside of the placing groove (6108).
3. The apparatus according to claim 2, wherein: The front and rear sides of the long groove (6109) are provided as openings, and the long groove (6109) penetrates the placing groove (6108), and the surface of the long plate (61001) penetrates the inside of the long groove (6109).
4. The apparatus according to claim 1, wherein: The front and rear sides of the plug hole groove (618) are provided as openings, and the number of the nuts (6102) is two, and the two nuts (6102) are arranged outside the two connecting seats (6101).
5. The apparatus according to claim 1, wherein: The mounting assembly (62) includes square grooves (621) opened in the inside of the front and rear support plates (3), the square grooves (621) are four in number and two by two form a group, the top and inside of the square grooves (621) on the front and rear sides are provided as openings, the rolling shafts (41) are rotationally connected with mounting plates (625) on the front and rear sides, the mounting plates (625) are fixedly connected with mounting seats (624) at the both ends of the outside, the mounting seats (624) are inserted into the square grooves (621), the mounting seats (624) are provided with limiting grooves (623) in the inside, the limiting grooves (623) are provided as openings on the left and right sides, and the square plates (622) are inserted into the limiting grooves (623).
6. The apparatus according to claim 5, wherein: The support plates (3) are provided with through grooves in the inside of the left and right sides, and the square plates (622) are inserted into the through grooves in the inside of the left and right sides of the support plates (3).
7. The apparatus according to claim 1, wherein: The cutting mechanism (2) comprises fixed plates (21) fixedly connected to the center of the front and rear sides of the workbench (1), a sliding rod (24) fixedly connected between the two fixed plates (21), a sliding block (23) slidingly connected to the surface of the sliding rod (24), an electric push rod (25) fixedly connected to the back of the sliding block (23), the back of the electric push rod (25) and the front of the rear fixed plate (21) being fixedly connected, a first motor (22) fixedly connected to the lower right side of the sliding block (23), a rotating shaft (27) fixedly connected to the left side of the first motor (22), and a cutting wheel (26) fixedly connected to the surface of the rotating shaft (27) and arranged on the left side of the sliding block (23).