Full-automatic stranding device for multiple strands of copper wires

By designing a fully automatic stranding machine, the problem of low efficiency in manual loading and unloading of wire reels in existing technologies has been solved, realizing the automation and high-efficiency stranding of copper wire production, and reducing the labor intensity and cost of workers.

CN224110039UActive Publication Date: 2026-04-10JIANGXI YUANCHUANG PHOTOELECTRIC NEW MATERIAL CO LTD
View PDF 0 Cites 1 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGXI YUANCHUANG PHOTOELECTRIC NEW MATERIAL CO LTD
Filing Date
2025-04-21
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Existing multi-arm stranding machines in copper wire production rely on manual loading and unloading of the wire coils, resulting in low efficiency and high labor costs.

Method used

Design a fully automatic multi-strand copper wire stranding machine, including a stranding mechanism, a clamping mechanism, a pushing mechanism, a lifting component, and a limiting mechanism, to achieve automatic loading and unloading and precise positioning of the wire reel, reducing manual operation.

Benefits of technology

Automation reduces the labor intensity of workers, improves stranding efficiency and production efficiency, and enables automatic loading and unloading of wire reels, saving labor costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224110039U_ABST
    Figure CN224110039U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of copper wire production, and provides a multi-strand copper wire full-automatic stranding device. The multi-strand copper wire full-automatic stranding device comprises a base; the wire twisting mechanism is arranged on the base and is used for twisting a plurality of strands of copper wires together; the clamping mechanism is arranged below the wire twisting mechanism and used for clamping the wire coil from the two sides to the center; the pushing mechanism is used for transporting the wire coil to the center of the clamping mechanism; the pushing mechanism is provided with a moving part which is arranged between the clamping mechanisms and is used for driving the wire coil to be close to or far away from the clamping mechanisms; the lifting part is arranged on the moving part and used for driving the wire coil to move up and down; the loading part is arranged on the lifting part and is used for loading a wire coil; and the limiting mechanisms are arranged on the two sides of the pushing mechanism and used for positioning the wire coil and enabling the clamping mechanism to accurately clamp the wire coil. According to the equipment, through cooperation of the pushing mechanism and the limiting mechanism, automatic coil feeding and discharging are achieved, the labor intensity of workers is reduced, and the labor cost is saved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to copper wire production technical field more specifically, relate to a kind of full-automatic stranding machine of multiple copper wire. BACKGROUND

[0002] Copper wire is the metal wire with copper as main material, with multiple excellent characteristics, is widely used in power cable and communication etc.Field.In the copper wire production process, copper wire is after smelting, ingot casting, rolling, drawing etc.Process flow, need through stranding machine and be stranded together to multiple copper wire.

[0003] The multi-arm stranding machine in prior art often uses manual up and down reel mode, manual up and down reel not only consumes manpower, and is inefficient. UTILITY MODEL CONTENT

[0004] In view of the problems in prior art, the utility model aims at providing a kind of full-automatic stranding machine of multiple copper wire, which can automatically up and down reel and improve work efficiency.

[0005] To solve the above problems, the utility model uses the following technical solutions.

[0006] A kind of full-automatic stranding machine of multiple copper wire, comprising:

[0007] Base;

[0008] Stranding mechanism, it is set up on base, for being stranded together to multiple copper wire;

[0009] Clamping mechanism, it is set up below stranding mechanism, for from two sides to the center clamping and fixing reel;

[0010] Pushing mechanism, for transporting reel to clamping mechanism center;The pushing mechanism has setting between two clamping mechanisms and for driving reel to move close to or be away from clamping mechanism moving piece;It has setting on moving piece and for driving reel to move up and down lifting piece;It also has setting on lifting piece and for loading reel loading piece;

[0011] Limiting mechanism, it is set up on both sides of pushing mechanism, for positioning reel and make clamping mechanism can stably clamp and fix reel.

[0012] The above technical solutions in the present application example have at least the following technical effects:

[0013] The application provides a full-automatic copper wire stranding device, which comprises a base, a pushing mechanism, a clamping mechanism, a stranding mechanism and a limiting mechanism.

[0014] In some embodiments, the moving part is provided with a guide rail on the base and a moving assembly on the guide rail for driving the wire reel to move towards or away from the clamping mechanism.

[0015] In some embodiments, the lifting part is provided with a lifting rod for driving the wire reel to move up and down and a driving assembly.

[0016] In some embodiments, the loading part comprises a plurality of supporting rods arranged on the lifting part and used for loading the wire reel, and the supporting rod is provided with a groove for supporting the wire reel.

[0017] In some embodiments, the lifting rod is provided with a shock absorber for absorbing shock and keeping the wire reel stable.

[0018] In some embodiments, the limiting mechanism is provided with a sensing assembly arranged on the pushing mechanism and the clamping mechanism and used for sensing the position of the pushing mechanism, and a blocking part arranged on the inner side of the clamping mechanism and used for blocking the pushing mechanism.

[0019] In some embodiments, the blocking part is provided with a blocking rod for blocking the movement of the pushing mechanism and a driver for driving the blocking rod to rotate, and the blocking rod is provided with a plurality of buffer pads for buffering the vibration generated by the pushing mechanism impacting the blocking rod. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the full-automatic copper wire stranding device.

[0021] Figure 2 It is a front view structural schematic diagram of the full-automatic copper wire stranding device.

[0022] Figure 3 It is a left view structural schematic diagram of the full-automatic copper wire stranding device.

[0023] Label explanation in the figure: 10, base; 20, twisting mechanism; 30, clamping mechanism; 40, pushing mechanism; 41, moving piece; 412, guide rail; 413, movement assembly; 42, lifting piece; 421, lifting rod; 422, driving assembly; 423, shock absorber; 43, loading piece; 431, bearing stick; 50, limiting mechanism; 51, sensing piece; 52, blocking piece; 521, blocking rod; 522, driver; 523, buffer pad. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0025] Please refer to Figure 1 The multi-strand copper wire full-automatic twisting device provided by the application comprises a base 10, a twisting mechanism 20 arranged on the base 10 and used for twisting the multi-strand copper wire together, a clamping mechanism 30 arranged below the twisting mechanism 20 and used for clamping and fixing the wire reel from both sides to the center, a pushing mechanism 40 used for transporting the wire reel to the center of the clamping mechanism 30, a moving piece 41 arranged between the two clamping mechanisms 30 and used for driving the wire reel to move close to or away from the clamping mechanism 30, a lifting piece 42 arranged on the moving piece 41 and used for driving the wire reel to move up and down, a loading piece arranged on the lifting piece 42 and used for loading the wire reel, and a limiting mechanism 50 arranged on both sides of the pushing mechanism 40 and used for positioning the wire reel and enabling the clamping mechanism 30 to stably clamp and fix the wire reel.

[0026] It can be understood that the stranding mechanism 20 is prior art and will not be described in detail here. The clamping mechanism 30 is a component that clamps the reel from both sides to fix the reel, which can be a clamping jaw, a clamping disc arranged on both sides and clamping the reel towards the center, etc., but is not limited thereto. The pushing mechanism 40 is a component for transporting the reel to the clamping mechanism 30, and when the reel has been wound with stranded copper wire, the pushing mechanism 40 receives the wound reel and transports it out, which can be a conveyor belt mechanism arranged between the clamping mechanisms 30, a mechanical hand on both sides of the conveyor belt mechanism for dismounting and mounting the reel, a sliding rail transmission mechanism with a loading piece for fixing the reel, etc., but is not limited thereto. The moving piece 41 drives the reel to move linearly back and forth, which is a component for transporting the reel, which can be a chain transmission mechanism, a sliding mechanism, etc., but is not limited thereto. The lifting piece 42 drives the reel to move up and down back and forth, which is a component that enables the reel to better align with the clamping mechanism 30, which can be a screw rod lifting mechanism, a telescopic rod mechanism, etc., but is not limited thereto. The loading piece is a component for carrying the reel, which can be a carrying frame, a fastening jaw that can clamp the reel, etc., but is not limited thereto. The limiting mechanism 50 is used to position the reel, which is a component that enables the clamping mechanism 30 to accurately clamp the reel, which can be a positioning pin installed on the transportation mechanism, a positioning rod, etc., but is not limited thereto.

[0027] As can be seen from the above, since the pushing mechanism 40 for automatically loading and transporting the reel is installed in the device, the reel is automatically transported to the clamping mechanism 30 by the moving piece 41 in the pushing mechanism 40, and the reel wound with wire is transported out, the automatic clamping and loosening of the reel are realized by the cooperation of the lifting piece 42, the loading piece and the clamping mechanism 30, the labor intensity of workers is reduced, and the labor cost is saved. By installing the limiting mechanism 50, the accurate automatic positioning of the reel is realized, and the clamping efficiency of the clamping mechanism 30 is improved.

[0028] As can be seen from the above, since the pushing mechanism 40 for automatically loading and transporting the reel is installed in the device, the reel is automatically transported to the clamping mechanism 30 by the moving piece 41 in the pushing mechanism 40, and the reel wound with wire is transported out, the automatic clamping and loosening of the reel are realized by the cooperation of the lifting piece 42, the loading piece and the clamping mechanism 30, the labor intensity of workers is reduced, and the labor cost is saved. By installing the limiting mechanism 50, the accurate automatic positioning of the reel is realized, and the clamping efficiency of the clamping mechanism 30 is improved. Figure 1 In some embodiments, as shown in

[0029] As can be understood, the motion assembly 413 is a component that drives the reel away from or close to the clamping mechanism 30, which can be a combination of a nut screw rod mechanism and a motor, a combination of a sliding mechanism and a motor, etc., but is not limited thereto.

[0030] In this way, the motion assembly 413 and the guide rail 412 drive the reel to automatically move away from or close to the clamping mechanism 30, reducing the labor intensity of workers.

[0031] As can be seen from the above, since the pushing mechanism 40 for automatically loading and transporting the reel is installed in the device, the reel is automatically transported to the clamping mechanism 30 by the moving piece 41 in the pushing mechanism 40, and the reel wound with wire is transported out, the automatic clamping and loosening of the reel are realized by the cooperation of the lifting piece 42, the loading piece and the clamping mechanism 30, the labor intensity of workers is reduced, and the labor cost is saved. By installing the limiting mechanism 50, the accurate automatic positioning of the reel is realized, and the clamping efficiency of the clamping mechanism 30 is improved.Figure 1 and Figure 2 The lifting member 42 has a lifting rod 421 for lifting and lowering the reel and a driving assembly 422. The lifting rod 421 is provided with a shock absorber 423 for absorbing shocks and stabilizing the reel.

[0032] It is understood that the lifting rod 421 is a component for adjusting the height by lifting and lowering, which can be a straight lifting rod 421, a telescopic lifting rod 421, etc., but is not limited thereto. The driving assembly 422 is a component for providing power for the movement of the lifting rod 421, which can be an electric motor, a pressure pump, etc., but is not limited thereto. The shock absorber 423 is installed on the lifting rod 421, which can reduce shocks and prevent the reel from falling when the reel is lifted or lowered, which can be a spring shock absorber 423, a hydraulic shock absorber 423, etc., but is not limited thereto.

[0033] In this way, the lifting member 42 can lift and lower the reel. When the reel is lifted and lowered, the lifting member 42 lifts the bearing rod 431, and the reel can be stably placed on the bearing rod 431. The installation of the shock absorber 423 enhances the stability of the placement.

[0034] It is understood that in some embodiments, referring to Figure 1 The loading member 43 includes a plurality of bearing rods 431 arranged on the lifting member 42 and used for loading the reel; the bearing rod 431 has a groove for bearing the reel.

[0035] The reel is fixed on the bearing rod 431 and moves back and forth with the bearing rod 431, so the bearing rod 431 can be two square rods with arc-shaped grooves at the ends, or a plate-shaped bearing rod 431 with clamping jaws for fixing the reel, etc., but is not limited thereto.

[0036] In this way, the reel can be transported stably and prevented from falling.

[0037] It is understood that in some embodiments, referring to Figure 3 The limiting mechanism 50 has a sensing member 51 arranged on the pushing mechanism 40 and the clamping mechanism 30 and used for sensing the position of the pushing mechanism 40; and a blocking member 52 arranged inside the clamping mechanism 30 and used for blocking the pushing mechanism 40. The blocking member 52 has a blocking rod 521 for blocking the movement of the pushing mechanism 40 and a driver 522 for driving the blocking rod 521 to rotate up and down; the blocking rod 521 is provided with a plurality of buffer pads 523 for buffering the shocks generated by the impact of the pushing mechanism 40 on the blocking rod.

[0038] It can be understood that when the push mechanism 40 brings the reel close to or away from the clamping mechanism 30, the inductors arranged on the push mechanism 40 and the clamping mechanism 30 induct each other, when the reel is located at the clamping position of the clamping mechanism 30, the inductor 51 accurately senses the position of the reel and sends a command to the blocking member 52, the blocking member 52 lowers the blocking rod 521 to stop the push mechanism 40, for example, the inductor 51 can be an electromagnetic positioning, or a laser positioning, but not limited to. The blocking rod 521 is a component for blocking the push mechanism 40 from continuing to advance, for example, it can be a straight rod provided with a buffer pad 523 for buffering, or a curved rod, but not limited to.

[0039] In this way, the inductor 51 can accurately sense the position of the reel, and when the reel reaches the specified position, the blocking member 52 sends a command to the blocking member 52 to stop the push mechanism 40, and the clamping mechanism 30 can accurately clamp the reel.

[0040] As can be seen from the above, the reel is placed on the loading member, the machine is started, the push mechanism pushes the reel to the clamping mechanism, the lifting member adjusts the height of the reel, the clamping mechanism clamps the reel, the copper wire is connected to the reel through the twisting mechanism, the full-automatic multi-arm twisting device is started, the twisting and winding is started, after the reel is wound, the lifting member of the push mechanism lifts the loading member, the loading member presses the reel, the clamping mechanism releases the reel, and the push mechanism transports the reel out.

[0041] The above is only a preferred specific embodiment of the present application; however, the protection scope of the present application is not limited to this. Any skilled person in the art, according to the technical scheme and the improvement concept of the present application, can make equivalent replacement or change within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A full-automatic copper wire stranding machine, characterized in that, The utility model relates to a copper wire twisting machine, including: a base; a twisting mechanism arranged on the base for twisting a plurality of copper wires together; two clamping mechanisms symmetrically arranged on the left and right below the twisting mechanism for clamping and fixing the wire coil from both sides to the center; a pushing mechanism for transporting the wire coil to the center of the clamping mechanism; the pushing mechanism has a moving piece arranged between the two clamping mechanisms and used for moving the wire coil close to or away from the clamping mechanism; a lifting piece arranged on the moving piece and used for moving the wire coil up and down; and a loading piece arranged on the lifting piece and used for loading the wire coil; a limiting mechanism arranged on both sides of the pushing mechanism for limiting the movement of the moving piece.

2. The full-automatic copper wire stranding machine of claim 1, wherein, The moving piece has a guide rail arranged on the base and a movement assembly arranged on the guide rail for moving the wire coil close to or away from the clamping mechanism.

3. The full-automatic copper wire stranding machine of claim 1, wherein, The lifting piece has a lifting rod for moving the wire coil up and down and a driving assembly.

4. The full-automatic copper wire stranding machine of claim 1, wherein, The loading piece includes a plurality of bearing rods arranged on the lifting piece at intervals and used for loading the wire coil; the bearing rod has a groove for bearing the wire coil.

5. The fully automatic multi-strand copper wire stranding device as described in claim 3, characterized in that, A shock absorber is additionally arranged on the lifting rod for damping and stabilizing the wire coil.

6. The full-automatic copper wire stranding machine of claim 1, wherein, The limiting mechanism has a sensing assembly arranged on the pushing mechanism and the clamping mechanism in opposition and used for sensing the position of the pushing mechanism; and a blocking piece arranged on the inner side of the clamping mechanism and used for blocking the pushing mechanism.

7. The full-automatic copper wire stranding machine of claim 6, wherein the wire guide is a wire guide having a plurality of wire guide holes, and the wire guide holes are arranged in a circular pattern. The blocking piece has a blocking rod for blocking the movement of the pushing mechanism and a driver for rotating the blocking rod up and down; the blocking rod is provided with a plurality of buffer pads for buffering the vibration generated by the impact of the pushing mechanism on the blocking rod.

Citation Information

Cited By

  • Power cable core strand separating device

    CN122158268A