Novel efficient electrolytic deburring equipment
By designing a lifting plate and linkage system to automate the immersion and retrieval of workpieces, and combining the electrolysis process of the positive and negative terminals, the problem of low efficiency in manual workpiece retrieval in existing technologies has been solved, and efficient and automated electrolytic deburring operation has been achieved.
Patent Information
- Application Number
- CN202520076296.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-01-14
AI Technical Summary
Existing electrolytic deburring methods require manual removal of the workpiece, resulting in low efficiency.
A novel and efficient electrolytic deburring device is designed, which automatically immerses and removes the workpiece using a lifting plate and linkage system. Combining the electrolysis process of the positive and negative electrodes, the burrs are dissolved by the electrolyte, and the electrolyte is filtered and discharged through a filter screen and a water outlet pipe.
It has automated the deburring process of workpieces, improved efficiency, simplified the operation process, reduced manual intervention, and increased the efficiency of deburring.
Smart Images

Figure CN223684572U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to deburring device technical field especially relates to a novel high -efficient electrolytic deburring equipment. BACKGROUND
[0002] Electrochemical deburring is a kind of process method using the anodic dissolution process of metal in certain electrolyte to remove burr.Electrochemical deburring method is mainly based on the principle of applying viscous liquid film.When cathode and anode are immersed in solution and current is passed,electrochemical reaction occurs on the surface of anode,which forms a layer of viscous liquid film on the surface of part.This layer of liquid film concentrates in the low concave of part,has higher resistance and smaller conductivity,can protect the surface of part from corrosion or less corrosion.Burr is dissolved first and then removed because it protrudes on the surface of part and the electric power line is highly concentrated after power on.
[0003] When burr is removed from the processed workpiece, it needs to be soaked in electrolyte, and after power on, the electrolyte is forced to pass through the very small gap between the burr on the workpiece and the specially designed tool electrode, and the burr is dissolved by electrolyte, but the workpiece after deburring needs to be manually fished out after use, which is not only troublesome, but also very time-consuming, reduces the efficiency of workpiece deburring. In order to solve the foregoing problems, a novel high -efficient electrolytic deburring equipment is provided. UTILITY MODEL CONTENT
[0004] The utility model discloses in view of the prior art exists the insufficient, provides the following technical scheme: a novel high -efficient electrolytic deburring equipment, include: the body, the body middle part is provided with processing area, the body top is set up with the equipment area, the equipment area is fixedly installed with power supply in, the processing area is fixedly installed with water tank in, the water tank is slidably equipped with the placement grid in, both sides are fixedly installed with the connecting flap on the placement grid, at least one support rod is fixedly installed with in the water tank, at least one negative pole column is fixedly installed with on the support rod, the negative pole end of power supply is fixedly installed with the negative pole wire, the other end of negative pole wire is fixedly connected with negative pole column, the positive pole end of power supply is fixedly installed with the positive pole wire, the water tank top is vertically reciprocatingly moved and is equipped with the lifting plate, the bottom of lifting plate is equipped with at least one positive pole column, the other end of positive pole wire is fixedly connected with positive pole column, a pair of connecting rods are fixedly installed with on the bottom of lifting plate, the connecting flap is slidably connected with connecting rod, the bottom of connecting flap is fixedly installed with the first elastic member equally, the other end of first elastic member is fixedly connected with the bottom of processing area.
[0005] As the improvement of the above technical scheme, at least one electric push rod is fixedly arranged in the equipment area, the piston rod end of the electric push rod is fixedly connected with the top of the lifting plate, at least one piston cylinder is fixedly arranged at the bottom of the lifting plate, a second elastic member is fixedly arranged at the bottom of the lifting plate, the other end of the second elastic member is fixedly connected with the positive pole column, and the positive pole column is slidably connected in the piston cylinder.
[0006] As the improvement of the above technical scheme, a filter screen is fixedly arranged in the water tank, and the filter screen is located above the supporting rod.
[0007] As the improvement of the above technical scheme, the water tank is provided with a water outlet pipe, the water outlet pipe is provided with a valve, a cavity is formed below the processing area of the machine body, and the water outlet pipe penetrates through the cavity.
[0008] As the improvement of the above technical scheme, the connecting rod penetrates through the connecting flaps, and the bottom end of the connecting rod cannot pass through the connecting flaps.
[0009] The device has the advantages that:
[0010] The workpiece with burrs is placed on the placing grid, and is located below the positive pole column; the lifting plate drives the connecting rod to descend, the pulling force of the connecting rod on the connecting flaps is cancelled, the first elastic member drives the placing grid to descend through the connecting flaps, the placing grid drives the workpiece to descend and immerse, the lifting plate continues to descend, the positive pole column is pressed on the workpiece, and then the positive pole column is electrified; the burrs of the workpiece are dissolved through the electrolyte; after the removal is completed, the lifting plate drives the connecting rod to ascend, the connecting rod drives the placing grid to ascend through the connecting flaps, and the first elastic member is stretched; the placing grid drives the workpiece to ascend, and workers can conveniently take and place the workpiece. BRIEF DESCRIPTION OF DRAWINGS
[0011] Figure 1 It is a front view structure diagram of the device;
[0012] Figure 2 It is a machine body section view structure diagram of the device;
[0013] Figure 3 It is a position relationship diagram of the water tank and the lifting plate of the device;
[0014] Figure 4 It is a water tank section view structure diagram of the device;
[0015] Mark No. : 1, body; 12, processing area; 13, equipment area; 14, power supply; 15, electric push rod; 16, water tank; 17, placing grid; 18, connecting flap; 19, support rod; 111, negative pole; 112, negative line; 113, positive line; 114, lifting plate; 115, positive pole; 116, connecting rod; 118, first elastic member; 119, piston cylinder; 120, second elastic member; 121, filter screen; 122, cavity; 123, water outlet pipe; 124, valve. DETAILED DESCRIPTION
[0016] The implementation modes of the utility model are described below through specific examples, and other advantages and effects of the utility model can be easily understood by those skilled in the art from the disclosure of the specification. The utility model can also be implemented or applied through other different specific implementation modes, and various modifications or changes can be made to the details in the specification based on different viewpoints and applications without departing from the spirit of the utility model.
[0017] When deburring the processed workpiece, it needs to be immersed in electrolyte, and after being electrified, the electrolyte is forced to pass through the very small gap between the burr on the workpiece and the specially designed tool electrode, and the burr is dissolved by the electrolyte, but the deburred workpiece needs to be manually fished out after use, which is not only troublesome, but also very time-consuming and reduces the deburring efficiency of the workpiece.
[0018] To solve this problem, please refer to Figures 1-4 A novel high-efficiency electrolytic deburring device, comprising: a body 1, a processing area 12 is arranged in the middle of the body 1, an equipment area 13 is formed in the top of the body 1, a power supply 14 is fixedly arranged in the equipment area 13, a water tank 16 is fixedly arranged in the processing area 12, a placing grid 17 is slidably arranged in the water tank 16, connecting flaps 18 are fixedly arranged on both sides of the placing grid 17, at least one support rod 19 is fixedly arranged in the water tank 16, at least one negative pole 111 is fixedly arranged on the support rod 19, a negative line 112 is fixedly arranged at the negative end of the power supply 14, the other end of the negative line 112 is fixedly connected with the negative pole 111, a positive line 113 is fixedly arranged at the positive end of the power supply 14, a lifting plate 114 is vertically reciprocatingly arranged above the water tank 16, at least one positive pole 115 is arranged at the bottom of the lifting plate 114, the other end of the positive line 113 is fixedly connected with the positive pole 115, a pair of connecting rods 116 are fixedly arranged at the bottom of the lifting plate 114, the connecting rods 116 are slidably connected with the connecting flaps 18, first elastic members 118 are fixedly arranged at the bottom of the connecting flaps 18, and the other ends of the first elastic members 118 are fixedly connected with the bottom of the processing area 12.
[0019] The connecting rods 116 penetrate through the connecting flaps 18, and the bottom ends of the connecting rods 116 cannot pass through the connecting flaps 18.
[0020] In use, the workpiece to be deburred is placed on the placement grid 17, so that it is located below the positive column 115, the lifting plate 114 drives the connecting rod 116 to descend, and the first elastic member 118 pulls the connecting flange 18 to descend with the lifting plate 114, and the connecting flange 18 drives the workpiece to descend through the placement grid 17, so that it is immersed in the electrolyte, and when the placement grid 17 is lowered in place, the positive column 115 presses on the workpiece when the lifting plate 114 continues to descend, and the power supply 14 transmits power to the negative column 111 and the positive column 115 through the negative line 112 and the positive line 113 to electrify the electrolyte, and by allowing the workpiece to have a positive charge, the electrolyte is forced to pass through the very narrow gap between the burrs on the workpiece and the specially designed tool electrode at the same time, and the electrolytic voltage is applied for a short time, at which time the current is most concentrated and the current density is largest at the burr or edge part of the workpiece, so that the burr is quickly dissolved, and after electrolysis is completed, the lifting plate 114 drives the connecting rod 116 to rise, and when the bottom end of the connecting rod 116 contacts the bottom of the connecting flange 18, the connecting flange 18 is pulled upward and stretches the first elastic member 118, and the connecting flange 18 drives the workpiece to rise through the placement grid 17 to be parallel to the water tank 16, thereby facilitating the taking and placing of the workpiece by the staff.
[0021] In the specific implementation process, as shown in Figure 2 , at least one electric push rod 15 is fixedly arranged in the equipment area 13, the piston rod end of the electric push rod 15 is fixedly connected to the top of the lifting plate 114, at least one piston cylinder 119 is fixedly arranged at the bottom of the lifting plate 114, a second elastic member 120 is fixedly arranged at the bottom of the lifting plate 114, the other end of the second elastic member 120 is fixedly connected to the positive column 115, and the positive column 115 is slidably connected in the piston cylinder 119.
[0022] In use, when the lifting plate 114 needs to descend, the piston rod end of the electric push rod 15 moves downward to push the lifting plate 114 to descend, and when the lifting plate 114 rises, the piston rod end of the electric push rod 15 moves upward to pull the lifting plate 114 to rise, and when the lifting plate 114 continues to descend so that the positive column 115 presses on the workpiece, the positive column 115 moves into the piston cylinder 119 and presses the second elastic member 120, so that the positive column 115 can always press on the workpiece through the pushing of the second elastic member 120.
[0023] In the specific implementation process, as shown in Figure 4 , a filter screen 121 is fixedly arranged in the water tank 16 and located above the support rod 19.
[0024] In use, when the workpiece is electrolytically deburred, the electrolyte contains a lot of impurities, and the internal impurities can be filtered when the electrolyte is replaced, thereby facilitating subsequent treatment and recycling of the electrolyte.
[0025] In the specific implementation process, as shown in Figure 4 The bottom of the water tank 16 is provided with a water outlet pipe 123, and the water outlet pipe 123 is provided with a valve 124. A cavity 122 is formed below the processing area 12 of the machine body 1, and the water outlet pipe 123 penetrates through the cavity 122.
[0026] In use, when it is necessary to replace the electrolyte, the electrolyte can be discharged through the water outlet pipe 123 at the bottom of the water tank 16. The valve 124 is opened to make the electrolyte inside flow out, so that the electrolyte and the water tank 16 are conveniently replaced and cleaned.
[0027] The above examples are only used to illustrate the technical solutions of the present application, but not to limit them. Any person skilled in the art can modify or change the above examples without departing from the spirit and scope of the present application. Therefore, all equivalent modifications or changes made by those skilled in the art without departing from the spirit and technical ideas disclosed by the present application should be covered by the claims of the present application.
Claims
1. A novel and efficient electrolytic deburring apparatus, characterized by, Include: The body (1), the middle part of the body (1) is provided with a processing area (12), the top of the body (1) is provided with a device area (13), the device area (13) is fixedly provided with a power supply (14), the processing area (12) is fixedly provided with a water tank (16), the water tank (16) is slidably provided with a placing grid (17), both sides of the placing grid (17) are fixedly provided with a connecting flap (18), the water tank (16) is fixedly provided with at least one supporting rod (19), the supporting rod (19) is fixedly provided with at least one negative pole (111), the negative pole end of the power supply (14) is fixedly provided with a negative line (112), the other end of the negative line (112) is fixedly connected with the negative pole (111), the positive pole end of the power supply (14) is fixedly provided with a positive line (113), the water tank (16) is vertically reciprocatingly provided with a lifting plate (114) above, the bottom of the lifting plate (114) is provided with at least one positive pole (115), the other end of the positive line (113) is fixedly connected with the positive pole (115), the bottom of the lifting plate (114) is fixedly provided with a pair of connecting rods (116), the connecting rods (116) are slidably connected with the connecting flaps (18), the bottom of the connecting flaps (18) is fixedly provided with a first elastic member (118), the other end of the first elastic member (118) is fixedly connected with the bottom of the processing area (12).
2. A novel high efficiency deburring apparatus by electrolysis as claimed in claim 1, wherein: The device area (13) is fixedly provided with at least one electric push rod (15), the piston rod end of the electric push rod (15) is fixedly connected with the top of the lifting plate (114), the bottom of the lifting plate (114) is fixedly provided with at least one piston cylinder (119), the bottom of the lifting plate (114) is fixedly provided with a second elastic member (120), the other end of the second elastic member (120) is fixedly connected with the positive pole (115), the positive pole (115) is slidably connected in the piston cylinder (119).
3. A novel high efficiency deburring electrolysis apparatus according to claim 1, characterized in that: The water tank (16) is fixedly provided with a filter screen (121), and the filter screen (121) is located above the supporting rod (19).
4. A novel high efficiency deburring electrolysis apparatus according to claim 1, characterized in that: The bottom of the water tank (16) is provided with a water outlet pipe (123), the water outlet pipe (123) is provided with a valve (124), and the processing area (12) of the body (1) is provided with a cavity (122) below, and the water outlet pipe (123) penetrates the cavity (122).
5. A novel and efficient electrolytic deburring apparatus as claimed in claim 1, wherein: The connecting rod (116) penetrates the connecting flap (18), and the bottom end of the connecting rod (116) cannot pass through the connecting flap (18).