Wire welding cooling device
By designing the structure of the wire welding device, the problem of welding fume accumulation was solved, achieving welding cooling and cleaning effects, and ensuring cable fixation and debris removal.
Patent Information
- Application Number
- CN202520092922.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-01-15
AI Technical Summary
The fumes generated during welding can accumulate in the welding area, affecting the welding operation.
A wire welding cooling device was designed. The welding table is driven by a cylinder, and the rack and pinion gears rotate to adjust the angle of the suction plate. An air pump is used to suck away the smoke and take away the hot air to achieve a cooling effect. At the same time, a threaded adjustment block is set to fix the cable, and a filter screen and collection tank are used to clean up the debris.
It effectively removes welding fumes, cools the welding area, keeps the welding station clean, and prevents cable damage and debris from flying everywhere.
Smart Images
Figure CN223684590U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to cable processing technical field, concretely speaking, it is a kind of electric wire welding cooling device. BACKGROUND
[0002] Electric wire welding is a kind of technology that makes the metal material such as soldering tin be penetrated into the electric wire between the electric wire joint after melting to form firm connection by heating, is widely used in circuit connection, maintenance and industrial automation etc., to ensure the stability and reliability of electric wire connection, after completing welding, cable needs cooling.
[0003] In the welding process, smoke will be generated, these smoke will gather in the welding area, and have negative influence on welding operation.
[0004] Therefore, the utility model provides a kind of electric wire welding cooling device. UTILITY MODEL CONTENTS
[0005] In order to make up for the deficiency of prior art, solve at least one technical problem proposed in the background art.
[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: A wire welding cooling device of this utility model includes a workbench; an operating table is installed on the top of the workbench, a welding device is provided on one side of the operating table, a cavity is provided at the bottom of the welding device, the cavity is located in the middle of the workbench, a cylinder is fixedly connected to the bottom of the cavity, a welding table is fixedly connected to the top of the cylinder, the welding table is slidably connected to the cavity, racks are fixedly connected to both sides of the welding table, a gear meshes on one side of the racks, a rotating shaft is fixedly connected to the middle of the gear, one end of the rotating shaft is rotatably connected to the welding device, a suction plate is fixedly connected to the outside of the rotating shaft, a suction hole is connected to one side of the suction plate, an air pipe is connected to the other side of the suction plate, an air pump is fixedly connected to one end of the air pipe, and a clamping device is fixedly provided on the top of the welding table. During operation, the cable to be welded is first fixed using the clamping device. On the welding platform, after the cylinder is started, the height of the welding platform is adjusted to facilitate welding of the welding area. After welding is completed, the cavity drives the welding platform to lift, and the upward movement of the welding platform drives the rack to move upward, which in turn drives the gear to rotate. The gear drives the rotating shaft to rotate, which in turn causes the suction plate to change direction and tilt inward to correspond to the center of the welding platform. After the air pump is started, the air pipe transmits suction force. The welding fumes are drawn into the suction plate through the suction hole and then discharged from the air port at the bottom of the air pump. In this process, the suction force accelerates the air circulation at the top of the welding platform, carrying away hot air and continuously introducing cold air into the welding area to achieve a cooling effect. By setting the cylinder to drive the welding platform, which in turn causes the rack and pinion gear to rotate, the rotation angle of the suction plate can be controlled, so that the suction plate can play a full role in the welding area, both carrying away the welding fumes and achieving a cooling effect on the welding area.
[0007] Preferably, the clamping device includes a bracket fixedly connected to both sides of the welding table, a threaded connection in the middle of the bracket, a handle fixedly connected to the top of the thread, and a pressure block fixedly connected to the bottom of the thread. During operation, the wire is first placed in the center of the bracket, then the handle is rotated, which in turn drives the thread to rotate, causing the pressure block to descend. After the pressure block presses against the wire, the handle is released. After welding is completed, the cavity is rotated in the opposite direction to allow the pressure block to detach from the wire. By setting the thread to control the position of the pressure block, the cable fixing effect is achieved. The pressure block can be flexibly adjusted, thereby achieving clamping and fixing of different cables.
[0008] Preferably, the bracket has a collection chamber in the middle, which is located on the surface of the welding table. A filter screen is fixedly connected to the top of the collection chamber. During operation, some debris will be generated during welding. The debris will fall into the collection chamber after passing through the filter screen, thereby ensuring that the surface of the welding table is clean and tidy and reducing damage to the surface caused by welding debris.
[0009] Preferably, the middle of the collecting cavity is provided with a collecting groove, and the collecting groove is in sliding connection with the collecting cavity; in operation, the debris is gathered in the collecting groove; when the collecting groove is full, the collecting groove is pulled out of the collecting cavity, and after the debris in the collecting groove is cleaned, the collecting groove is put into the collecting cavity, so that the debris can be quickly cleaned.
[0010] Preferably, the bottom of the pressing block is provided with a fixing block, and the fixing block is fixedly connected with the pressing block; in operation, when the pressing block presses the electric wire, the fixing block protects the electric wire from being damaged due to extrusion of the pressing block; meanwhile, the middle of the fixing block is hollow, which is well adapted to the shape of the electric wire, can limit the electric wire on both sides, and reduces the sliding phenomenon of the electric wire.
[0011] Preferably, the middle of the collecting groove is provided with a protection pad, and the protection pad is fixedly connected with the collecting groove; in operation, when the debris enters the collecting groove from the collecting cavity, the protection pad buffers the debris, reduces the splashing phenomenon of the debris, and protects the inner wall of the collecting groove from being scratched by the debris.
[0012] The utility model discloses the beneficial effects are as follows:
[0013] 1. The utility model discloses a wire welding cooling device, through setting up cylinder drive welding platform, and further makes rack gear wheel rotate, realizes the operation of the rotation angle of the air suction plate, and further facilitates the air suction plate to play the full role to the welding, can take away the smoke produced in welding, and can realize the cooling effect to the welding.
[0014] 2. The utility model discloses a wire welding cooling device, through setting up the position of screw control pressing block, realizes the fixed effect of cable, and the pressing block can be flexibly adjusted, and further realizes the clamping fixation of different cables. DRAWINGS
[0015] The utility model makes further explanation in combination with the drawings.
[0016] Fig. 1 It is the perspective view in the utility model;
[0017] Fig. 2 It is the structure schematic view of air pipe in the utility model;
[0018] Fig. 3 It is the structure schematic view of cavity in the utility model;
[0019] Fig. 4 It is the structure schematic view of support in the utility model;
[0020] Fig. 5 It is the structure schematic view of collecting groove in the utility model;
[0021] In the diagram: 1. Workbench; 101. Operating table; 102. Welding device; 11. Cavity; 12. Cylinder; 13. Welding table; 14. Rack; 15. Gear; 16. Shaft; 17. Suction plate; 18. Suction hole; 19. Air pipe; 110. Air pump; 2. Support; 21. Thread; 22. Handle; 23. Pressing block; 3. Collection chamber; 31. Filter screen; 4. Collection trough; 5. Fixing block; 6. Protective pad. Detailed Implementation
[0022] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0023] like Figs. 1 to 3 As shown in the figure, an embodiment of the present invention provides a wire welding cooling device, comprising a workbench 1; an operating table 101 is mounted on the top of the workbench 1, a welding device 102 is provided on one side of the operating table 101, a cavity 11 is provided at the bottom of the welding device 102, the cavity 11 is located in the middle of the workbench 1, a cylinder 12 is fixedly connected to the bottom of the cavity 11, a welding table 13 is fixedly connected to the top of the cylinder 12, the welding table 13 is slidably connected to the cavity 11, and teeth are fixedly connected to both sides of the welding table 13. Rack 14, a gear 15 meshes with one side of the rack 14, a rotating shaft 16 is fixedly connected to the middle of the gear 15, one end of the rotating shaft 16 is rotatably connected to the welding device 102, a suction plate 17 is fixedly connected to the outside of the rotating shaft 16, a suction hole 18 is connected to one side of the suction plate 17, and an air pipe 19 is connected to the other side of the suction plate 17. An air pump 110 is fixedly connected to one end of the air pipe 19. A clamping device is fixedly provided on the top of the welding table 13. During operation, the cable to be welded is first fixed to the welding table using the clamping device. On the welding platform 13, after the cylinder 12 is started, the height of the welding platform 13 is adjusted to facilitate welding of the welding parts by the welding device 102. After welding is completed, the cavity 11 lifts the welding platform 13. The upward movement of the welding platform 13 drives the rack 14 to move upward, which in turn drives the gear 15 to rotate. The gear 15 drives the rotating shaft 16 to rotate, which in turn causes the suction plate 17 to change direction and tilt inward to correspond to the middle of the welding platform 13. After the air pump 110 is started, the air pipe 19 transmits suction, and the welding fumes are drawn in through the suction hole 18. The air enters the suction plate 17 and is then discharged from the air port at the bottom of the air pump 110. During this process, the suction will accelerate the air circulation at the top of the welding table 13, carrying away the hot air and continuously introducing cold air into the welding area, thus achieving a cooling effect on the welding area. By setting the cylinder 12 to drive the welding table 13, the rack 14 will drive the gear 15 to rotate, thereby controlling the rotation angle of the suction plate 17. This allows the suction plate 17 to fully play its role in the welding area, both removing the welding fumes and achieving a cooling effect on the welding area.
[0024] As shown in Figs. 4 to 5 , the clamping device includes a support 2 fixedly connected on both sides of the welding table 13, a threaded rod 21 rotatably connected in the middle of the support 2, a handle 22 fixedly connected to the top of the threaded rod 21, and a pressing block 23 fixedly connected to the bottom of the threaded rod 21. In operation, first, the electric wire is placed in the center of the support 2, then the handle 22 is rotated to drive the threaded rod 21 to rotate, so that the pressing block 23 is lowered. After the pressing block 23 is pressed against the electric wire, the handle 22 is loosened. After welding is completed, the cavity 11 is rotated in the reverse direction, so that the pressing block 23 is separated from the electric wire. The position of the pressing block 23 is controlled by the threaded rod 21, so as to achieve the fixing effect of the cable. The pressing block 23 can be flexibly adjusted, so as to achieve the clamping and fixing of different cables.
[0025] As shown in Fig. 5 , the middle of the support 2 is provided with a collecting cavity 3, the collecting cavity 3 is opened in the surface of the welding table 13, and the top of the collecting cavity 3 is fixedly connected with a filter screen 31. In operation, some debris will be generated during welding. The debris will fall into the collecting cavity 3 after passing through the filter screen 31, so as to ensure that the surface of the welding table 13 is clean and tidy, and reduce the damage of the welding debris to the surface.
[0026] As shown in Fig. 5 , the middle of the collecting cavity 3 is provided with a collecting groove 4, and the collecting groove 4 is slidably connected with the collecting cavity 3. In operation, the debris will be collected in the collecting groove 4. When the collecting groove 4 is full, the collecting groove 4 is pulled out to separate from the collecting cavity 3. After the debris in the collecting groove 4 is cleaned, it is put into the collecting cavity 3. In this way, the debris can be quickly cleaned.
[0027] As shown in Fig. 4 , the bottom of the pressing block 23 is provided with a fixing block 5, and the fixing block 5 is fixedly connected with the pressing block 23. In operation, when the pressing block 23 presses the electric wire, the fixing block 5 will protect the electric wire from being damaged by the pressing block 23. Meanwhile, the middle of the fixing block 5 is hollow, which well adapts to the shape of the electric wire, can limit the electric wire on both sides, and reduces the sliding phenomenon of the electric wire.
[0028] As shown in Fig. 5 , the middle of the collecting groove 4 is provided with a protective pad 6, and the protective pad 6 is fixedly connected with the collecting groove 4. In operation, when the debris enters the collecting groove 4 from the collecting cavity 3, the protective pad 6 will buffer the debris to reduce the splashing phenomenon of the debris, and protect the inner wall of the collecting groove 4 from being scratched by the debris.
[0029] Working principle: first, the cable to be welded is fixed on the welding table 13 with the clamping device, the air cylinder 12 is started to adjust the height of the welding table 13, which is convenient for the welding device 102 to weld the welding part, after welding, the cavity 11 drives the welding table 13 to lift up, the upward movement of the welding table 13 drives the rack 14 to move upward, and then drives the gear 15 to rotate, the gear 15 drives the rotating shaft 16 to rotate, and then the air suction plate 17 changes, the air suction plate 17 inclines inward, corresponding to the middle part of the welding table 13, after the air pump 110 is started, the air suction plate 17 is inhaled into the air suction plate 17 along the air suction hole 18, and then is discharged from the air port at the bottom of the air pump 110, in the process, the suction force can accelerate the air flow at the top of the welding table 13, and hot air is taken away, and cold air continuously enters the welding part, so that the cooling effect of the welding part is realized; the air cylinder 12 drives the welding table 13, and then the rack 14 drives the gear 15 to rotate, so that the rotating angle of the air suction plate 17 is operated, and then the air suction plate 17 can fully play a role in the welding part, which can not only take away the smoke generated in the welding, but also realize the cooling effect of the welding part, first, the wire is placed in the central part of the support 2, then the rotating handle 22 is rotated, and then the threaded 21 is driven to rotate, so that the pressing block 23 is lowered, after the pressing block 23 is pressed tightly on the wire, the rotating handle 22 is loosened, after the welding is completed, the cavity 11 is reversely rotated, so that the pressing block 23 is separated from the wire, the position of the pressing block 23 is controlled by the threaded 21, so that the fixing effect of the cable is realized, the pressing block 23 can be flexibly adjusted, so that the clamping and fixing of different cables are realized, a little bit of debris is generated during welding, the debris falls into the collecting cavity 3 after passing through the filter screen 31, so that the surface of the welding table 13 is clean and tidy, and the damage of the welding debris to the surface is reduced, the debris is gathered in the collecting groove 4, when the collecting groove 4 is full, the collecting groove 4 is pulled out to separate from the collecting cavity 3, after the debris in the collecting groove 4 is cleaned, the collecting groove 4 is put into the collecting cavity 3, so that the debris can be quickly cleaned, when the wire is pressed by the pressing block 23, the fixed block 5 can protect the wire from being damaged due to extrusion of the pressing block 23, meanwhile, the middle part of the fixed block 5 is hollow, which is well adapted to the shape of the wire, can limit the wire on both sides, and reduces the sliding phenomenon of the wire, when the debris enters the collecting groove 4 from the collecting cavity 3, the protective pad 6 can buffer the debris, reduces the phenomenon that the debris splashes, and protects the inner wall of the collecting groove 4 from being scratched by the debris.
[0030] The basic principle, main features and advantages of the utility model are shown and described above. Those skilled in the art should understand that the utility model is not limited to the above-mentioned embodiments, the above-mentioned embodiments and the description in the specification only illustrate the principle of the utility model, under the premise of not departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the utility model claimed. The scope of protection of the utility model is defined by the appended claims and their equivalents.
Claims
1. An electric wire welding cooling device comprising a worktable (1); characterized in that: The top of the workbench (1) is provided with an operating table (101), one side of the operating table (101) is provided with a welding device (102), the bottom of the welding device (102) is provided with a cavity (11), the cavity (11) is opened in the middle of the workbench (1), the bottom of the cavity (11) is fixedly connected with an air cylinder (12), the top of the air cylinder (12) is fixedly connected with a welding table (13), the welding table (13) is in sliding connection with the cavity (11), both sides of the welding table (13) are fixedly connected with a rack (14), one side of the rack (14) is engaged with a gear (15), the middle of the gear (15) is fixedly connected with a rotating shaft (16), one end of the rotating shaft (16) is rotatably connected with the welding device (102), the outer side of the rotating shaft (16) is fixedly connected with an air suction plate (17), one side of the air suction plate (17) is communicated with an air suction hole (18), the other side of the air suction plate (17) is communicated with an air pipe (19), one end of the air pipe (19) is fixedly connected with an air pump (110), and the top of the welding table (13) is fixedly provided with a clamping device.
2. An electrical wire welding cooling device according to claim 1, characterized in that: The clamping device comprises a support (2) fixedly connected to both sides of the welding table (13), a screw thread (21) rotatably connected to the middle of the support (2), a handle (22) fixedly connected to the top of the screw thread (21), and a pressing block (23) fixedly connected to the bottom of the screw thread (21).
3. An electrical wire bonding cooling device according to claim 2, wherein: The middle of the support (2) is provided with a collecting cavity (3), the collecting cavity (3) is opened on the surface of the welding table (13), and the top of the collecting cavity (3) is fixedly connected with a filter screen (31).
4. An electrical wire bonding cooling device according to claim 3, wherein: The middle of the collecting cavity (3) is provided with a collecting groove (4), and the collecting groove (4) is in sliding connection with the collecting cavity (3).
5. An electrical wire bonding cooling device according to claim 4, wherein: The bottom of the pressing block (23) is provided with a fixed block (5), and the fixed block (5) is fixedly connected with the pressing block (23).
6. An electrical wire bonding cooling device according to claim 5, wherein: The middle of the collecting groove (4) is provided with a protective pad (6), and the protective pad (6) is fixedly connected with the collecting groove (4). The bottom of the pressing block (23) is provided with a fixed block (5), and the fixed block (5) is fixedly connected with the pressing block (23).