Auxiliary sucking and overturning device for metal sheet welding

By designing a metal sheet welding auxiliary suction and flipping device, a transmission mechanism and a vacuum-driven suction cup are used to achieve rapid and precise flipping of the metal sheet, solving the problems of low efficiency, low precision and safety hazards in traditional methods, and improving welding quality and safety.

CN223684760UActive Publication Date: 2025-12-19XINGHUA KAILIDE STAINLESS STEEL PROD CO LTD
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Patent Information

Application Number
CN202520255216.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-18
Publication Date
2025-12-19
Estimated Expiration
2035-02-18

AI Technical Summary

Technical Problem

In the existing metal sheet welding process, the traditional manual or simple mechanical devices have low efficiency and low precision in picking up and flipping metal sheets, are easy to damage and pose safety hazards.

Method used

A metal sheet welding-assisted suction and flipping device was designed, which adopts a sophisticated transmission mechanism and slide plate system. The transmission shaft and turntable are driven by a handwheel, and the connecting rod drives the slide plate to achieve a 180-degree flip of the suction cup. Vacuum drive and precise cam grooves are used to ensure the flipping accuracy and stability.

Benefits of technology

It enables rapid and precise flipping of metal sheets, improving welding efficiency and accuracy, reducing operational difficulty and safety risks, and ensuring welding quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an auxiliary suction turnover device for metal sheet welding. The auxiliary suction turnover device comprises a fixed seat, a mounting plate, a sliding plate, a turntable and a steering plate, an opening for placing the material box is formed in the fixed seat; the side wall of the mounting plate is provided with a guide rail, the middle part of the mounting plate is provided with a through groove, and the upper part of the mounting plate is provided with a bearing seat and a transmission shaft; the two sides of the sliding plate are slidably connected with the guide rails, and a bearing support and a rotating shaft are arranged in the middle of the sliding plate. The periphery of the rotating disc is connected with the connecting rod; the other end of the connecting rod is connected with the sliding plate; a cam groove for containing a follower is formed in the steering plate, linear grooves are formed in the two ends of the steering plate, and a 180-degree arc-shaped bent part is arranged in the middle of the steering plate. The hand wheel drives the rotating disc to rotate, the connecting rod drives the sliding plate to slide up and down, the cam groove achieves 180-degree steering of the suction cup, and therefore metal sheets are sucked and turned over. The metal sheet overturning device is easy and convenient to operate, and the metal sheet overturning efficiency and precision are improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of metal processing welding auxiliary equipment, in particular to a metal sheet welding auxiliary suction and turnover device. BACKGROUND

[0002] In the process of metal sheet welding, the traditional method usually uses manual or simple mechanical devices for metal sheet suction and turnover operation. Specifically, the operator will use clamps or suction cups and other tools to manually transport the metal sheet from one place to another and turn it over when needed. However, this method has many shortcomings: first, manual operation is low in efficiency and high in labor intensity, which can easily cause the operator to be tired; second, manual operation is not high in precision, which can easily cause the metal sheet to be deformed or damaged during transportation and turnover, affecting the welding quality; in addition, manual operation also has safety hazards, especially in high-temperature and high-strength welding environment. CONTENT OF THE UTILITY MODEL

[0003] The utility model aims at providing a metal sheet welding auxiliary suction and turnover device to solve the problems of difficult turnover, low efficiency and easy damage in the prior art during metal sheet welding, realize rapid and stable suction and accurate turnover of the metal sheet, and improve the convenience and reliability of welding operation. In order to achieve the above-mentioned purpose, the present application provides the following technical scheme: a metal sheet welding auxiliary suction and turnover device, comprising:

[0004] A fixing seat is provided with an opening for placing a box, and the box is arranged in the fixing seat;

[0005] An installation plate is arranged on the fixing seat, the installation plate is a type, the two sides of the side wall of the installation plate are provided with guide rails, the middle part of the installation plate is provided with a through slot, and a bearing seat is arranged on the upper part of the installation plate; a transmission shaft is arranged in the bearing seat, and one end of the transmission shaft is connected with a driving hand wheel;

[0006] A sliding plate is slidably connected with the guide rails on both sides of the sliding plate, a bearing support is arranged in the middle of the sliding plate, a rotating shaft is arranged in the bearing support, a suction cup is connected with one end side wall of the rotating shaft, and a connecting plate is connected with the other end of the rotating shaft through the through slot; a follower is arranged on the other end of the connecting plate;

[0007] A turntable is arranged at one end of the transmission shaft, a connecting rod is connected with the periphery of the turntable, the other end of the connecting rod is connected with the sliding plate, the hand wheel drives the turntable to rotate, and the connecting rod drives the sliding plate to slide up and down;

[0008] A turning plate is arranged on the fixed seat, and a cam groove accommodating the follower is arranged in the turning plate, the cam groove has straight line grooves at both ends and a 180-degree arc-shaped bending part in the middle, the straight line groove part of the cam groove is arranged vertically, and a vertical plane where the straight line groove part is located is coplanar with a plane where the rotating shaft runs up and down;

[0009] When the sliding plate drives the rotating shaft to slide up and down, the cam groove realizes 180-degree turning of the suction plate.

[0010] Preferably, the bottom of the material box is provided with a spring for providing upward elastic force to the metal sheet.

[0011] Preferably, the bending part of the cam groove is chamfered at the connecting part with the straight line groove.

[0012] Preferably, the bending part of the cam groove is chamfered.

[0013] Preferably, the suction plate is driven by vacuum, and the suction plate is connected to a vacuum generator through an air pipe.

[0014] Preferably, a handle is arranged on the hand wheel, and anti-slip patterns are arranged on the handle, so as to facilitate manual driving of the rotating disc by an operator.

[0015] Preferably, the central axis of the material box is aligned with the central axis of the rotating shaft in the vertical direction, and the opening direction of the material box is consistent with the suction direction of the suction plate, so as to ensure that the suction plate can accurately suck the metal sheet in the material box during the descending process.

[0016] Preferably, the cam groove is completely located in the horizontal projection range of the through groove, so as to ensure that the follower is always in contact with the cam groove and moves along the track thereof during the up-and-down sliding process of the sliding plate.

[0017] Compared with the prior art, the present application has the following beneficial effects:

[0018] The utility model discloses a transmission mechanism and sliding plate system of designing exquisite can realize the quick overturning of metal sheet. Drive hand wheel drives transmission shaft and carousel rotation, and the sliding plate is driven up and down through connecting rod, and then makes the suction cup drive metal sheet to realize 180 degree overturning. This series of actions are coherent and efficient, and the efficiency of metal sheet overturning is improved obviously. The steering plate in the device is equipped with accurate cam groove, and the linear groove part is vertically arranged and is in the plane of carousel up and down operation, ensures the accurate positioning of suction cup in the overturning process. The 180 degree bending part design of cam groove makes the suction cup keep stable in the overturning process, avoids the deviation and inclination of metal sheet in the overturning process, thereby greatly improves the overturning precision. Hand wheel drive makes the operator can control the overturning process of metal sheet easily, reduces the operation difficulty. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a three-dimensional schematic view of a metal sheet welding auxiliary suction overturning device provided by the embodiment of the application.

[0020] Figure 2 It is a three-dimensional schematic view of a metal sheet welding auxiliary suction overturning device provided by the embodiment of the application.

[0021] Figure 3 It is a three-dimensional schematic view of a metal sheet welding auxiliary suction overturning device provided by the embodiment of the application.

[0022] Figure 4 It is a three-dimensional schematic view of a metal sheet welding auxiliary suction overturning device provided by the embodiment of the application.

[0023] In the drawing: 1, fixed seat, 2, material box, 3, mounting plate, 4, guide rail, 5, through slot, 6, bearing seat, 7, transmission shaft, 8, hand wheel, 9, sliding plate, 10, bearing support, 11, shaft, 12, suction cup, 13, connecting plate, 14, follower, 15, carousel, 16, connecting rod, 17, steering plate, 18, cam groove, 19, spring, 20, handle. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the application will be described clearly and completely below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, not all the embodiments. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the application.

[0025] It should be noted that, in the description of the present application, the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0026] In addition, it should be understood that, for the convenience of description, the sizes of various components shown in the drawings are not drawn in accordance with the actual proportional relationship, for example: the thickness or width of certain layers can be exaggerated relative to other layers.

[0027] It should be noted that similar reference numbers and letters represent similar items in the following drawings, so once an item is defined or described in one drawing, it will not need to be further specifically discussed and described in the description of subsequent drawings.

[0028] To solve the technical problems in the background art, as shown in the Figures 1-4 The present application provides a technical solution: a metal sheet welding auxiliary suction and turnover device, characterized by:

[0029] The fixed seat 1 is a rectangular frame structure, and the upper end face is provided with an opening for placing the material box 2. The material box 2 is arranged in the fixed seat 1 and is used for storing the metal sheets to be welded. The mounting plate 3 is a U-shaped structure and is arranged on the fixed seat 1. The side walls of the mounting plate 3 are provided with guide rails 4 on both sides, and the middle part is provided with a through slot 5, and the upper part is provided with a bearing seat 6. The bearing seat 6 is provided with a transmission shaft 7, and one end of the transmission shaft 7 is connected with a driving hand wheel 8. The two sides of the sliding plate 9 are slidably connected with the guide rails 4, so as to ensure that the sliding plate 9 can slide up and down along the guide rails 4. The middle of the sliding plate 9 is provided with a bearing support 10, and the bearing support 10 is provided with a rotating shaft 11. One end of the rotating shaft 11 is connected with a suction cup 12, and the other end penetrates through the through slot 5 and is connected with a connecting plate 13. The other end of the connecting plate 13 is provided with a follower 14. A rotating disc 15 is arranged at one end of the transmission shaft 7, and the periphery of the rotating disc 15 is connected with a connecting rod 16. The other end of the connecting rod 16 is connected with the sliding plate 9. The hand wheel 8 drives the rotating disc 15 to rotate, and drives the sliding plate 9 to slide up and down through the connecting rod 16. A steering plate 17 is arranged on the fixed seat 1, and the steering plate 17 is provided with a cam groove 18 for accommodating the follower 14. The two ends of the cam groove 18 are straight grooves, and the middle part is provided with a 180-degree arc-shaped bending part. The straight groove part of the cam groove 18 is arranged vertically, and the vertical plane where the straight groove part is located is coplanar with the plane where the rotating shaft 11 slides up and down. When the sliding plate 9 drives the rotating shaft 11 to slide up and down, the cam groove 18 realizes 180-degree steering of the suction cup 12.

[0030] When in use, the metal sheet to be welded is placed in the trough of the material box 2. The rotating disc 15 is driven to rotate by the hand wheel 8, and the rotating disc 15 drives the sliding plate 9 to move downward through the connecting rod 16. The sliding plate 9 drives the rotating shaft 11 to move downward, so that the suction disc 12 contacts the metal sheet in the material box 2. The suction disc 12 generates suction force through the vacuum generator, and firmly adsorbs the metal sheet. After the suction disc 12 adsorbs the metal sheet, the rotating disc 15 is driven to rotate reversely by the hand wheel 8, the rotating disc 15 drives the sliding plate 9 to move upward through the connecting rod 16. The sliding plate 9 drives the rotating shaft 11 to move upward, and the follower 14 moves along the cam groove 18. The 180-degree arc-shaped bending part of the cam groove 18 drives the rotating shaft 11 to rotate 180 degrees through the follower 14, so that the metal sheet is turned over. After the metal sheet is turned over to the required angle, welding work is performed. After the welding is completed, the suction disc 12 releases the vacuum suction force, and the welded metal sheet is taken out. The rotating disc 15 is continuously driven to rotate by the hand wheel 8, so that the sliding plate 9 drives the rotating shaft 11 to move downward, and returns to the initial position to prepare for the next auxiliary suction and turning over.

[0031] It should be noted that the bottom of the material box 2 is provided with a spring 19, and the spring 19 is used to provide upward elastic force to the metal sheet. A mounting hole is arranged at the central position of the bottom of the material box 2, and the spring 19 is mounted in the mounting hole. The spring 19 is a cylindrical compression spring, and is made of high-elasticity stainless steel, which has good elasticity and corrosion resistance. One end of the spring 19 is fixed in the mounting hole, and the other end is freely supported on the bottom of the material box 2. The arrangement of the spring 19 ensures that the metal sheet always maintains upward pressure in the material box 2, which facilitates the suction of the metal sheet by the suction disc 12. The elastic force of the spring 19 can be adjusted according to the weight and size of the metal sheet, so that the metal sheet can be smoothly sucked up.

[0032] Further, the cam groove 18 has straight grooves at both ends and a 180-degree arc-shaped bending part in the middle. The straight groove part is arranged vertically, and the connection part between the bending part and the straight groove is treated with a round corner, so that the follower 14 can smoothly transition during movement, reducing friction and mechanical impact. The round corner treatment can effectively reduce the friction force of the follower 14 when entering and leaving the bending part, improve the smoothness and reliability of the movement, reduce mechanical impact, prolong the service life of the device, and reduce maintenance costs.

[0033] It should be noted that the bending part of the cam groove 18 is chamfered, and the main purpose is to remove the sharp edges of the bending part of the cam groove 18. The chamfering of the bending part of the cam groove 18 can effectively disperse stress and prevent cracks caused by stress concentration.

[0034] It should be noted that the suction cup 12 is driven by vacuum, connected to a vacuum generator through an air pipe. The vacuum generator is installed outside the fixed base 1, providing a stable vacuum source. The suction cup 12 is connected to the vacuum generator through the air pipe. The material of the air pipe should be selected to be pressure-resistant and wear-resistant, such as polyurethane or nylon pipe. The inner diameter of the air pipe should be selected according to the flow rate of the vacuum generator and the size of the suction cup 12, to ensure that the vacuum pressure can be effectively transmitted.

[0035] It is worth noting that the hand wheel 8 is a circular structure, and the handle 20 is fixedly installed at the outer edge of the hand wheel 8, in a cylindrical or elliptical cylindrical shape, with anti-slip patterns 21 designed on the surface to increase friction and ensure stability during operation. The anti-slip patterns 21 can be grooves, protrusions, grid patterns, or any other texture that can effectively increase friction. These anti-slip patterns 21 not only improve the comfort of holding the handle 20, but also significantly enhance the gripping force of the operator when manually driving the turntable 15, thereby improving the accuracy and safety of operation.

[0036] It should be noted that the center axis of the material box 2 is aligned with the center axis of the rotating shaft 11 in the vertical direction. This design ensures that the suction cup 12 can accurately align the metal sheet in the material box 2 during the lowering process, improving the accuracy and reliability of the suction. The opening direction of the material box 2 is consistent with the suction direction of the suction cup 12. This means that when the suction cup 12 is lowered, its suction surface can directly align with the metal sheet in the material box 2 without the need for additional adjustment, ensuring smooth and efficient suction process.

[0037] It should be noted that the cam groove 18 is completely located within the horizontal projection range of the through groove 5. This means that the projection of the cam groove 18 in the horizontal direction is completely covered by the through groove 5, ensuring that the follower 14 always contacts the cam groove 18 during the sliding process of the sliding plate 9, without being interfered by the through groove 5.

[0038] Although embodiments of the present application have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and alterations can be made without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A metal sheet welding auxiliary suction turnover device, characterized by, The utility model relates to a kind of metal sheet suction device, including: Fixed seat (1), the opening of placing material box (2) is provided on the fixed seat (1), the material box (2) is arranged in the fixed seat (1); Mounting plate (3), the mounting plate (3) is arranged on the fixed seat (1), the mounting plate (3) is a type, its side wall both sides are provided with guide rail (4), middle part is equipped with through slot (5), upper portion is equipped with bearing seat (6), the bearing seat (6) is equipped with transmission shaft (7) in, one end of the transmission shaft (7) is connected drive hand wheel (8); Slide plate (9), the both sides of the slide plate (9) are slidably connected with the guide rail (4), and bearing support (10) is arranged in the middle, the bearing support (10) is provided with rotating shaft (11) in, one end side wall of the rotating shaft (11) is connected with suction disc (12), the other end passes through the through slot (5) and is connected with connecting plate (13), the other end of the connecting plate (13) is provided with follower (14); Rotating disc (15), the rotating disc (15) is provided at one end of the transmission shaft (7), and the periphery is connected with connecting rod (16), the other end of the connecting rod (16) is connected with the slide plate (9), the hand wheel (8) drives the rotating disc (15) rotation, and the slide plate (9) is driven up and down by the connecting rod (16) sliding; Deflection plate (17), the deflection plate (17) is arranged on the fixed seat (1), and the deflection plate (17) is provided with cam groove (18) for accommodating the follower (14), the cam groove (18) both ends is straight slot, and the middle is provided with 180 degrees arc-shaped bending part, the straight slot part of the cam groove (18) is vertically arranged, and the vertical plane where the straight slot part is located is coplanar with the plane where the rotating shaft (11) runs up and down; When the slide plate (9) drives the rotating shaft (11) to slide up and down, the cam groove (18) realizes 180 degrees deflection of the suction disc (12).

2. The metal sheet welding assist suction inversion device of claim 1, wherein, The bottom of the material box (2) is provided with a spring (19) for providing upward elastic force to the metal sheet.

3. The metal sheet welding assist suction inversion device of claim 2, wherein, The bending part and the straight slot connecting part of the cam groove (18) are treated with round corners.

4. The metal sheet welding auxiliary suction turnover device according to claim 3, characterized in that, The bending part of the cam groove (18) is treated with chamfering.

5. The metal sheet welding assist suction inversion device of claim 2, wherein, The suction disc (12) is driven by vacuum, and the suction disc (12) is connected to a vacuum generator through an air pipe.

6. The metal sheet welding assist suction inversion device of claim 1, wherein, The hand wheel (8) is provided with a handle (20), and the handle (20) is provided with anti-skid lines to facilitate manual driving of the rotating disc (15) by an operator.

7. The metal sheet welding assist suction inversion device of claim 5, wherein, The central axis of the material box (2) is aligned with the central axis of the rotating shaft (11) in the vertical direction, and the opening direction of the material box (2) is consistent with the suction direction of the suction disc (12), to ensure that the suction disc (12) can accurately suck the metal sheet in the material box (2) during the descending process.

8. The metal sheet welding auxiliary suction turnover device according to any one of claims 1-7, characterized in that, The cam groove (18) is completely located in the horizontal projection range of the through slot (5), to ensure that the follower (14) is always in contact with the cam groove (18) and moves along the track during the up-and-down sliding process of the slide plate (9).