Positioning, clamping and assembling equipment

By designing a positioning and clamping assembly device, the problems of low installation efficiency and poor precision of wiper levers were solved, achieving fully automated and precise assembly and improving the assembly efficiency and precision of wiper levers.

CN223684782UActive Publication Date: 2025-12-19DONGGUAN JINGCHENGXIN ELECTRONIC EQUIP CO LTD
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Patent Information

Application Number
CN202520065257.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-10
Publication Date
2025-12-19
Estimated Expiration
2035-01-10

AI Technical Summary

Technical Problem

The installation efficiency of wiper levers in existing technologies is low and the error is large. Traditional robotic arms cannot achieve fully automated assembly and still require manual operation.

Method used

The positioning and clamping assembly equipment includes a frame, a production line station, a vibration mechanism, a material clamping mechanism, and a clamping and mounting mechanism. The mounting plate is fixed on the production line station by a stop device and a positioning device, and the robot arm is used to achieve precise assembly of the material to be assembled and the material to be assembled.

Benefits of technology

It achieves fully automated and continuous assembly of the wiper lever, improving assembly accuracy and efficiency while reducing manual intervention.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223684782U_ABST
Patent Text Reader

Abstract

The utility model provides positioning and clamping assembly equipment which comprises a rack and an assembly line station arranged on the rack, a vibration mechanism used for feeding is arranged on one side of the rack, and the rack is further provided with an incoming material clamping mechanism used for clamping materials at a discharging channel and a clamping and installing mechanism used for steering, clamping and installing the materials. The assembly line station comprises a first conveying part, a second conveying part, a conveying motor, a positioning part and a mounting plate, the positioning part comprises a stopping device and a positioning device; assembled materials are placed on the mounting plates, the multiple mounting plates are conveyed in a streamline mode on the assembly line station, after one mounting plate is conveyed to a designated position on the assembly line station, the mounting plate is fixed through the stopping device and the positioning device, and after the to-be-assembled materials and the assembled materials are assembled, the mounting plate with the assembled materials is conveyed to the next station. The assembling device has the advantages of being coherent in assembling and high in assembling accuracy.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to automation technical field, in particular, be related to a kind of positioning clamping assembly equipment. BACKGROUND

[0002] Wiper rod is used to control the pivot of wiper action, and the wiper rod includes a cap and a sleeve, and the sleeve is provided with a main body, a bracket, a reset probe and other components, the bracket is installed in the sleeve, and manual operation is used to install the bracket in the sleeve, which has the problems of low efficiency and large error, so automatic equipment is needed to install.

[0003] The traditional assembly is carried out by using a mechanical hand to clamp the material to be assembled and the assembled material, and the assembled material needs to be placed one by one, which cannot realize full automation, and manual operation is needed to place the assembled material on the mounting plate. INVENTION CONTENTS

[0004] In order to achieve the above purpose and improve the problems in the prior art, a positioning clamping assembly equipment in a wiper rod installation equipment is provided, the mounting plate is placed on the assembly line station, the mounting plate is conveyed to the specified coordinates of the assembly line station, and then the mechanical hand is used to clamp the material to be assembled and the assembled material on the mounting plate, so that the assembly is continuous and the assembly accuracy is improved, and the utility model adopts the following technical solutions:

[0005] The utility model provides a kind of positioning clamping assembly equipment, including rack and be located on the assembly line station of rack, the side of the rack is equipped with the vibrating mechanism for feeding, the vibrating mechanism includes vibration motor, vibration disc and with the discharge module of vibration disc connection, discharge module is equipped with discharge passage;The rack is also equipped with the incoming material clamping mechanism for clamping material at discharge passage and the clamping installation mechanism for steering clamping material and installation;The assembly line station includes two first conveying part and second conveying part, conveying motor, positioning part and mounting plate are arranged at a predetermined distance in parallel, the mounting plate is equipped with the material model for placing material to be installed;The first conveying part includes first conveying support and first conveying belt on first conveying support, and the second conveying part includes second conveying support and second conveying belt on second conveying support;The conveying motor is used to drive the rotation of first conveying belt and second conveying belt;The mounting plate is placed on first conveying belt and second conveying belt;The positioning part includes stop device and positioning device, the stop device is arranged on the first conveying support, for the mounting plate on first conveying belt and second conveying belt stop or release;The positioning device and the first conveying support and second conveying support are connected, for the position of mounting plate.

[0006] For the improvement of the utility model, the positioning device comprises a first positioning plate, a positioning cylinder, a second positioning plate, a first hook plate, a second hook plate, a plurality of guide columns and guide sleeves with the same number of guide columns as the guide sleeves; the first positioning plate is connected with the first conveying support and the second conveying support, the positioning cylinder is arranged on the first positioning plate, the second positioning plate is drivingly connected with the output shaft of the positioning cylinder, the plurality of guide columns are arranged on the second positioning plate at a predetermined distance apart, the guide sleeves are arranged on the mounting plate and correspond to the guide columns; the first hook plate is arranged on the outer side surface of the first conveying support, the hook of the first hook plate extends above the mounting plate, the second hook plate is arranged on the outer side surface of the second conveying support, and the hook of the second hook plate extends above the mounting plate.

[0007] For the improvement of the utility model, the positioning device further comprises a connecting rod, a first linear bearing, a second linear bearing, a first light rod and a second light rod; the positioning cylinder is arranged on the bottom surface of the first positioning plate, the connecting rod is connected with the output shaft of the positioning cylinder, the lower ends of the first light rod and the second light rod are respectively connected with the connecting rod, and the first linear bearing and the second linear bearing are arranged on the first positioning plate at a predetermined distance apart; the upper end of the first light rod passes through the first linear bearing and the second positioning plate to be connected, and the upper end of the second light rod passes through the second linear bearing and the second positioning plate to be connected.

[0008] For the improvement of the utility model, the incoming material clamping mechanism comprises a lifting cylinder, a pushing cylinder, a rotating cylinder, a first clamping jaw cylinder and a first pair of clamping jaws, the pushing cylinder is connected with the output shaft of the lifting cylinder, the rotating cylinder is connected with the output shaft of the pushing cylinder, the first clamping jaw cylinder is connected with the output shaft of the rotating cylinder, and the first pair of clamping jaws is connected with the output shaft of the first clamping jaw cylinder.

[0009] For the improvement of the utility model, the clamping and mounting mechanism comprises a three-axis mechanical hand, a second clamping jaw cylinder and a second pair of clamping jaws, the second clamping jaw cylinder is connected with the output shaft of the three-axis mechanical hand, and the second pair of clamping jaws is connected with the output shaft of the second clamping jaw cylinder.

[0010] For the improvement of the utility model, the rack is further provided with an oiling mechanism.

[0011] For the improvement of the utility model, the rack is further provided with a detection mechanism and a waste collecting area.

[0012] Compared with the prior art, the utility model has the advantages of:

[0013] The utility model provides a kind of positioning clamping assembly equipment, including rack and water line work station being equipped on rack, the side of rack is equipped with vibration mechanism for feeding, the vibration mechanism includes vibration motor, vibration disc and the discharge module being connected with vibration disc, discharge module is equipped with discharge passage;The rack is also equipped with incoming material clamping mechanism for clamping material at discharge passage and clamping installation mechanism for steering clamping material and installation;The water line work station includes two first conveying part and second conveying part being spaced apart predetermined distance parallel arrangement, conveying motor, positioning part and mounting plate, the mounting plate is equipped with material model for placing to be installed material;The first conveying part includes first conveying support and first conveying belt being equipped on first conveying support, and the second conveying part includes second conveying support and second conveying belt being equipped on second conveying support;The conveying motor is used to drive first conveying belt and second conveying belt rotation;The mounting plate is placed on first conveying belt and second conveying belt;The positioning part includes stop device and positioning device, the stop device is equipped on the first conveying support, for mounting plate to be stopped or released on first conveying belt and second conveying belt;The positioning device and the first conveying support and second conveying support are connected, for the position of mounting plate;Mounting plate is placed with assembled material, and multiple mounting plates are conveyed in water line work station, after one mounting plate is conveyed to specified position in water line work station, is fixed by stop device and positioning device, after being assembled to assembled material and assembled material by the cooperation of vibration mechanism, incoming material clamping mechanism and clamping installation mechanism, stop device and positioning device are loosened again, and mounting plate of assembled material is conveyed to next work station by water line work station.

[0014] The utility model has the advantages of assembly continuity and high assembly precision. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a three-dimensional structure schematic view of one direction of the positioning clamping assembly equipment of the utility model.

[0016] Figure 2 It is a three-dimensional structure schematic view of another direction of the positioning clamping assembly equipment of the utility model.

[0017] Figure 3 It is a three-dimensional structure schematic view of one direction of the water line work station in the positioning clamping assembly equipment of the utility model.

[0018] Figure 4 It is a three-dimensional structure schematic view of another direction of the water line work station in the positioning clamping assembly equipment of the utility model.

[0019] Figure 5 It is an exploded structure schematic view of one direction of the water line work station in the positioning clamping assembly equipment of the utility model.

[0020] Figure 6 It is another direction's exploded structure schematic view of the positioning and clamping assembly equipment.

[0021] Figure 7 It is an exploded structure schematic view of the positioning device in the positioning and clamping assembly equipment.

[0022] Figure 8 It is a three-dimensional structure schematic view of the positioning device in the positioning and clamping assembly equipment.

[0023] Figure 9 It is a three-dimensional structure schematic view of the incoming material clamping mechanism in the positioning and clamping assembly equipment.

[0024] Figure 10 It is Figure 9 It is an enlarged structure schematic view of position A.

[0025] Figure 11 It is a three-dimensional structure schematic view of the incoming material clamping mechanism in the positioning and clamping assembly equipment.

[0026] Figure 12 It is Figure 11 It is an enlarged structure schematic view of position B.

[0027] The implementation, functional features and advantages of the positioning and clamping assembly equipment will be further described with reference to the accompanying drawings. DETAILED DESCRIPTION

[0028] In the description of the present application, it should be understood that the terms "center", "upper", "lower", "front", "back", "left", "right" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or components referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0029] In the description of the present application, it should be noted that, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or detachably connected, or integrally connected; it can be mechanically connected, or electrically connected; it can be directly connected, or indirectly connected through an intermediate medium, or the communication between two components. For ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0030] As shown in the accompanyingFigures 1 to 12 The utility model provides a positioning and clamping assembly equipment, including frame 1 and the pipeline work station 2 of setting on frame 1, one side of frame 1 is equipped with the vibrating mechanism 3 for feeding, vibrating mechanism 3 includes vibration motor, vibration dish and with the discharge module 31 of vibration dish connection, discharge module 31 is equipped with discharge channel, still be equipped with the incoming material clamping mechanism 4 for clamping material at discharge channel and the clamping installation mechanism 5 for turning around clamping material and installing on frame 1, the pipeline work station 2 includes two first conveying part 21 and second conveying part 22 of parallelly arranged predetermined distance apart, conveying motor 23, positioning portion 24 and installation plate 25, installation plate 25 is equipped with the material model 251 for placing the material of waiting installation, first conveying part 21 includes first conveying support 211 and first conveying belt 212 of setting on first conveying support 211, second conveying part 22 includes second conveying support 221 and second conveying belt 222 of setting on second conveying support 221, conveying motor 23 is used to drive first conveying belt 212 and second conveying belt 222 rotation, installation plate 25 is arranged on first conveying belt 212 and second conveying belt 222, positioning portion 24 includes stop device 241 and positioning device 242, stop device 241 is equipped on first conveying support 211, is used for the stop or release of installation plate 25 on first conveying belt 212 and second conveying belt 222, positioning device 242 and first conveying support 211 and second conveying support 221 are connected, are used for positioning the position of installation plate 25.

[0031] Specifically, a large number of assembly materials 100 are placed in the vibration disc, and the assembly materials 100 are vibrated out of the discharge channel one by one by the vibration motor, then are grabbed and clamped by the incoming material clamping mechanism 4, and then are clamped by the clamping installation mechanism 5, and are assembled with the assembled materials 101.

[0032] It can be understood that the movement path of the clamping installation mechanism 5 is generally fixedly arranged, such as moving the clamping jaw of the clamping installation mechanism 5 to a certain fixed coordinate to take the assembly material, and moving the assembly material to a certain fixed coordinate to assemble with the assembled material; however, the coordinate of the installation plate 25 on the pipeline work station 2 is difficult to position, therefore, a stop device 241 and a positioning device 242 are arranged to fix the installation plate 25 on a certain coordinate of the pipeline, so as to facilitate the clamping installation mechanism 5 to accurately assemble the assembly material with the assembled material; specifically, the stop device 241 includes a stop cylinder and a stop block, the stop cylinder is connected with the first conveying support 211, and the stop block is connected with the output shaft of the stop cylinder; when the stop cylinder drives the stop block to rise, the installation plate 25 on the pipeline work station 2 can be stopped; when the stop cylinder drives the stop block to descend, the installation plate 25 on the pipeline work station 2 can continue to flow.

[0033] Specifically, the positioning device 242 comprises a first positioning plate 2421, a positioning cylinder 2422, a second positioning plate 2423, a first hook plate 2424, a second hook plate 2425, a plurality of guide columns 2426 and a guide sleeve 2427 corresponding to the guide columns 2426 in number; the first positioning plate 2421 is connected with the first conveying bracket 211 and the second conveying bracket 221, the positioning cylinder 2422 is arranged on the first positioning plate 2421, the second positioning plate 2423 is drivingly connected with an output shaft of the positioning cylinder 2422, the plurality of guide columns 2426 are arranged on the second positioning plate 2423 at a predetermined distance apart, the guide sleeve 2427 is arranged on the mounting plate 25 and corresponds to the guide columns 2426; the first hook plate 2424 is arranged on the outer side of the first conveying bracket 211, the hook of the first hook plate 2424 extends above the mounting plate 25, the second hook plate 2425 is arranged on the outer side of the second conveying bracket 221, the hook of the second hook plate 2425 extends above the mounting plate 25; the positions of the guide columns 2426 and the guide sleeve 2427 are fixed, when the mounting plate 25 is circulating on the flow line station 2, the position of the mounting plate 25 is roughly positioned by the blocking device 241, then the second positioning plate 2423 is driven to rise by the positioning cylinder 2422, so that the guide columns 2426 on the second positioning plate 2423 are inserted into the guide sleeve 2427 on the mounting plate 25, thus the positioning of the mounting plate 25 is completed, it can be understood that in the process of rising of the second positioning plate 2423, in order to prevent the guide columns 2426 from not being smoothly inserted into the guide sleeve 2427 but lifting the mounting plate 25, the first hook plate 2424 and the second hook plate 2425 also need to be arranged, the hooks of the first hook plate 2424 and the second hook plate 2425 are above the mounting plate 25, limiting the amplitude of upward lifting of the mounting plate 25.

[0034] In the above embodiment, the positioning cylinder 2422 is arranged on the upper end surface of the first positioning plate 2421, and such structure is simple, but in actual production of the equipment, it is found that the distance between the first positioning plate 2421 and the second positioning plate 2423 is not suitable to be set too far, therefore, the positioning cylinder 2422 can be arranged on the lower end surface of the first positioning plate 2421, and the positioning device 242 further comprises a connecting rod 2428, a first linear bearing 2429, a second linear bearing 2430, a first light rod 2431 and a second light rod 2432; the positioning cylinder 2422 is arranged on the bottom surface of the first positioning plate 2421, the connecting rod 2428 is connected with the output shaft of the positioning cylinder 2422, the lower ends of the first light rod 2431 and the second light rod 2432 are respectively connected with the connecting rod 2428, the first linear bearing 2429 and the second linear bearing 2430 are arranged on the first positioning plate 2421 at a predetermined distance, the upper end of the first light rod 2431 penetrates through the first linear bearing 2429 and the second positioning plate 2423 to be connected, and the upper end of the second light rod 2432 penetrates through the second linear bearing 2430 and the second positioning plate 2423 to be connected; through such structure, the second positioning plate 2423 can also be upwardly pushed by the positioning cylinder 2422.

[0035] Preferably, the incoming material clamping mechanism 4 comprises a lifting cylinder 41, a pushing cylinder 42, a rotating cylinder 43, a first clamping jaw cylinder 44 and a first pair of clamping jaws 45, the output shaft of the pushing cylinder 42 is connected with the output shaft of the lifting cylinder 41, the output shaft of the rotating cylinder 43 is connected with the output shaft of the pushing cylinder 42, the output shaft of the first clamping jaw cylinder 44 is connected with the output shaft of the rotating cylinder 43, and the output shaft of the first pair of clamping jaws 45 is connected with the output shaft of the first clamping jaw cylinder 44.

[0036] Preferably, the clamping mounting mechanism 5 comprises a three-axis mechanical hand 51, a second clamping jaw cylinder 52 and a second pair of clamping jaws 53, the output shaft of the second clamping jaw cylinder 52 is connected with the output shaft of the three-axis mechanical hand 51, and the output shaft of the second pair of clamping jaws 53 is connected with the output shaft of the second clamping jaw cylinder 52.

[0037] Preferably, the rack 1 is further provided with an oiling mechanism 6; the assembly of some to-be-assembled materials and assembled materials is not very smooth, and therefore it is necessary to add some lubricating oil, the oiling mechanism 6 comprises an oiling support, an oiling cylinder and an oil nozzle, the oiling support is arranged on the rack 1, the oiling cylinder is arranged on the oiling support, the oil nozzle is arranged on the output shaft of the oiling cylinder, the oil nozzle is connected with external oil supply equipment, and the oiling cylinder can drive the oil nozzle to reciprocate along the Z axis.

[0038] Preferably, the rack 1 is further provided with a detection mechanism 7 and a waste collection area 8; the material to be assembled needs to be inspected after oiling to prevent too much or too little oiling, and the qualified material to be assembled can be clamped by the three-axis mechanical hand 51 for assembly, and the unqualified material to be assembled is placed in the waste collection area 8.

[0039] It can be understood that, for those skilled in the art, equivalent replacements or changes can be made according to the technical scheme and the utility model concept of the utility model, and all these changes or replacements shall belong to the protection scope of the claims attached to the utility model.

Claims

1. A positioning and clamping assembly device, comprising a rack (1) and a flow line station (2) arranged on the rack (1), one side of the rack (1) is provided with a vibrating mechanism (3) for feeding, the vibrating mechanism (3) comprises a vibrating motor, a vibrating disc and a discharging module (31) connected with the vibrating disc, the discharging module is provided with a discharging channel; characterized in that: The rack (1) is further provided with a material clamping mechanism (4) for clamping material at the discharge channel and a clamping installation mechanism (5) for turning and clamping the material; the assembly line station (2) comprises a first conveying part (21) and a second conveying part (22) which are arranged in parallel at a predetermined distance, a conveying motor (23), a positioning part (24) and an installation plate (25), the installation plate (25) is provided with a material model (251) for placing the material to be installed; the first conveying part (21) comprises a first conveying support (211) and a first conveying belt (212) arranged on the first conveying support (211), and the second conveying part (22) comprises a second conveying support (221) and a second conveying belt (222) arranged on the second conveying support (221); the conveying motor (23) is used to drive the first conveying belt (212) and the second conveying belt (222) to rotate; the installation plate (25) is arranged on the first conveying belt (212) and the second conveying belt (222); the positioning part (24) comprises a blocking device (241) and a positioning device (242), the blocking device (241) is arranged on the first conveying support (211) and is used to block or release the installation plate (25) on the first conveying belt (212) and the second conveying belt (222); the positioning device (242) is connected with the first conveying support (211) and the second conveying support (221) and is used to position the installation plate (25).

2. The positioning and clamping assembly apparatus of claim 1, wherein: The positioning device (242) comprises a first positioning plate (2421), a positioning cylinder (2422), a second positioning plate (2423), a first hook plate (2424), a second hook plate (2425), a plurality of guide columns (2426) and guide sleeves (2427) which are the same in number as the guide columns (2426); the first positioning plate (2421) is connected with the first conveying support (211) and the second conveying support (221), the positioning cylinder (2422) is arranged on the first positioning plate (2421), the second positioning plate (2423) is drivingly connected with the output shaft of the positioning cylinder (2422), the plurality of guide columns (2426) are arranged on the second positioning plate (2423) at a predetermined distance, the guide sleeves (2427) are arranged on the installation plate (25) and correspond to the guide columns (2426); the first hook plate (2424) is arranged on the outer side of the first conveying support (211), the hook of the first hook plate (2424) extends above the installation plate (25), and the second hook plate (2425) is arranged on the outer side of the second conveying support (221), the hook of the second hook plate (2425) extends above the installation plate (25).

3. The positioning and clamping assembly apparatus of claim 2, wherein: The positioning device (242) further comprises a connecting rod (2428), a first linear bearing (2429), a second linear bearing (2430), a first light rod (2431) and a second light rod (2432); the positioning cylinder (2422) is arranged on the bottom surface of the first positioning plate (2421), the output shaft of the connecting rod (2428) is connected with the positioning cylinder (2422), the lower ends of the first light rod (2431) and the second light rod (2432) are respectively connected with the connecting rod (2428), the first linear bearing (2429) and the second linear bearing (2430) are arranged on the first positioning plate (2421) at a predetermined distance, the upper end of the first light rod (2431) is connected through the first linear bearing (2429) and the second positioning plate (2423), and the upper end of the second light rod (2432) is connected through the second linear bearing (2430) and the second positioning plate (2423).

4. A positioning and clamping assembly according to claim 1 or 2 or 3, characterized in that: The incoming material clamping mechanism (4) comprises a lifting cylinder (41), a pushing cylinder (42), a rotating cylinder (43), a first clamping jaw cylinder (44) and a first pair of clamping jaws (45), the output shaft of the pushing cylinder (42) is connected with the lifting cylinder (41), the output shaft of the rotating cylinder (43) is connected with the pushing cylinder (42), the output shaft of the first clamping jaw cylinder (44) is connected with the rotating cylinder (43), and the first pair of clamping jaws (45) is connected with the output shaft of the first clamping jaw cylinder (44).

5. The positioning and clamping assembly according to claim 4, characterized in that: The clamping mounting mechanism (5) comprises a three-axis manipulator (51), a second clamping jaw cylinder (52) and a second pair of clamping jaws (53), the output shaft of the second clamping jaw cylinder (52) is connected with the three-axis manipulator (51), and the second pair of clamping jaws (53) is connected with the output shaft of the second clamping jaw cylinder (52).

6. The positioning and clamping assembly apparatus of claim 1, wherein: The rack (1) is further provided with an oiling mechanism (6).

7. The positioning and clamping assembly apparatus of claim 1, wherein: The rack (1) is further provided with a detection mechanism (7) and a waste collection area (8).