Grinding machine special for oil needle
By designing a clamping mechanism and grinding components for a dedicated oil needle grinding machine, high-precision and high-efficiency processing of oil needles has been achieved, solving the problems of low processing accuracy and low efficiency in existing technologies, and improving operational safety and flexibility.
Patent Information
- Application Number
- CN202423208953.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-12-25
AI Technical Summary
Existing technologies for oil needle processing suffer from low precision, low production efficiency, and high labor intensity for workers.
A special grinding machine for oil needles was designed, including a frame, a clamping mechanism and a grinding component. The clamping mechanism achieves precise positioning and stabilization of the oil needle through a floating snap-fit component and a flexible material abutment. The grinding component improves grinding efficiency through an adjustable grinding wheel and a sliding seat.
It improves the machining accuracy and production efficiency of oil needles, reduces the labor intensity of workers, and enhances the safety and flexibility of the grinding process.
Smart Images

Figure CN223685054U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of grinding machine, specifically, relate to a grinding machine special for oil needle. BACKGROUND
[0002] The oil needle is one of important parts of the oil nozzle, and the quality of the three seat surfaces of the oil needle directly affects the quality of the oil nozzle. Through the investigation on the production status of the oil pump nozzle industry manufacturers, it is found that the production of the oil needle is large. Most of the oil pump nozzle industry manufacturers using domestic grinding machines have backward processing technology, low machining precision, low production efficiency, high labor intensity of workers and other conditions. CONTENT OF THE UTILITY MODEL
[0003] The utility model provides a grinding machine special for oil needle, solves the problem of low machining precision and low production efficiency in the prior art.
[0004] The technical scheme of the utility model is as follows:
[0005] A grinding machine special for oil needle, comprising a rack and a clamping mechanism arranged on the rack and used for clamping the oil needle, and further comprising a grinding assembly arranged on the rack and used for grinding the oil needle;
[0006] The clamping mechanism comprises a first driving unit arranged on the rack, the driving shaft of the first driving unit is provided with a plug-in slot, the plug-in slot is used for plugging the oil needle, and the plug-in slot and the oil needle are gap matched, the driving shaft of the first driving unit is provided with a floating clamping assembly, the floating clamping assembly is used for clamping the oil needle, and the oil needle is used for rotating with the floating clamping assembly.
[0007] As a further technical scheme, the floating clamping assembly comprises:
[0008] The driving shaft on the first driving unit is provided with two clamping shafts along the Y-axis direction and two tensioning shafts along the X direction;
[0009] Further comprising a clamping plate, the clamping plate is provided with two sliding grooves and two tensioning grooves, the two sliding grooves are slidingly arranged on the two clamping shafts respectively, the two tensioning grooves are sleeved on the two tensioning shafts respectively, the clamping plate is provided with an opening, the opening is communicated with the two tensioning grooves, and the clamping plate is further provided with a clamping groove, the clamping groove is located at the opening, and one sliding groove is used for adjusting the opening and the clamping groove after sliding on one clamping shaft.
[0010] As a further technical scheme, the clamping mechanism further comprises a mounting seat arranged on the rack and located behind the clamping plate along the direction of the first driving unit driving shaft axis, the mounting seat is provided with a placing groove for placing the oil needle, and a plurality of abutting pieces are screwed on the mounting seat, and the plurality of abutting pieces are used for abutting the bottom of the oil needle after being rotated.
[0011] As a further technical scheme, the clamping mechanism further comprises:
[0012] The rack is provided with a swing arm which is rotatably arranged on the rack, and a telescopic piece is arranged on the rack, a telescopic end of the telescopic piece is arranged on a side of the swing arm away from the rack, and the telescopic piece is used for driving the swing arm to swing after being telescopically extended, and the swing arm is rotatably provided with an abutting wheel which is used for abutting the top end of the oil needle.
[0013] As a further technical scheme, one end of the abutting piece which is used for abutting the bottom of the oil needle is made of flexible material.
[0014] As a further technical scheme, the rack is arranged in a T shape, the rack has a first end and a second end, the clamping mechanism and the polishing assembly are respectively slidably arranged on the first end and the second end, the polishing assembly comprises a sliding seat slidably arranged on one end of the rack and a polishing wheel rotatably arranged on the sliding seat, a second driving unit for driving the polishing wheel to rotate is further arranged on the sliding seat, and the sliding seat is used for approaching or moving away from the clamping mechanism after being slid on the second end.
[0015] As a further technical scheme, the polishing wheel and the second end are arranged at an angle of 60 degrees.
[0016] The working principle and beneficial effects of the utility model are as follows:
[0017] The utility model discloses a grinding machine for oil needle, which comprises a rack, a clamping mechanism and a grinding assembly. The clamping mechanism is the core part of the grinding machine, which comprises a first driving unit arranged on the rack. The driving shaft of the first driving unit is designed with a plug-in slot, which is specially used for plugging the oil needle and adopts a clearance fit mode with the oil needle, thereby avoiding the influence on the mounting seat and the abutting piece to ensure the accurate positioning of the oil needle during grinding. In order to further fix the oil needle, a floating clamping assembly is arranged on the driving shaft. The floating clamping assembly is used for clamping the oil needle, so that the oil needle can rotate with the rotation of the floating clamping assembly, thereby realizing the rotary grinding of the oil needle. This design not only improves the grinding accuracy, but also enhances the flexibility and safety of operation. Through this structural design, the oil needle special grinding machine can efficiently and accurately complete the grinding work of the oil needle, meet the demand of high-precision machining, and make the driving shaft of the first driving unit rotate coaxially with the oil needle during driving the oil needle to rotate. BRIEF DESCRIPTION OF DRAWINGS
[0018] The utility model will be explained further in detail in connection with the drawings and specific embodiment.
[0019] Figure 1 It is the first view angle shaft type structure schematic diagram of the utility model;
[0020] Figure 2 It is the A place local amplification structure schematic diagram of Figure 1
[0021] Figure 3 It is the second view angle shaft type structure schematic diagram of the utility model;
[0022] Figure 4 It is the B place local amplification structure schematic diagram of Figure 3
[0023] In the drawing:
[0024] 1, rack, 2, clamping mechanism, 3, grinding assembly, 4, first driving unit, 5, plug-in slot, 6, floating clamping assembly, 7, clamping shaft, 8, tensioning shaft, 9, clamping plate, 10, sliding slot, 11, tensioning slot, 12, opening, 13, clamping groove, 14, mounting seat, 15, placing groove, 16, abutting piece, 17, swing arm, 18, telescopic piece, 19, abutting wheel, 20, first end, 21, second end, 22, sliding seat, 23, grinding wheel, 24, second driving unit. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below in combination with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor are involved in the protection scope of the utility model.
[0026] Embodiments
[0027] As shown in Figure 1 and Figure 3 , a special grinder for oil needle, comprising a rack 1 and a clamping mechanism 2 arranged on the rack 1 for clamping the oil needle, and further comprising a grinding assembly 3 arranged on the rack 1 for grinding the oil needle;
[0028] The clamping mechanism 2 comprises a first driving unit 4 arranged on the rack 1, the driving shaft of the first driving unit 4 is provided with a plug-in slot 5, the plug-in slot 5 is used for plugging the oil needle, and the plug-in slot 5 and the oil needle are clearance fit, the driving shaft of the first driving unit 4 is provided with a floating clamping assembly 6, the floating clamping assembly 6 is used for clamping the oil needle, and the oil needle is used for rotating with the floating clamping assembly 6.
[0029] In this embodiment, the structure and working principle of a special grinder for oil needle are described in detail. The grinder mainly consists of a rack 1, a clamping mechanism 2 and a grinding assembly 3. The clamping mechanism 2 is the core part of the grinder, which includes a first driving unit 4 arranged on the rack 1. The driving shaft of this first driving unit 4 is designed with a plug-in slot 5, which is specially used for plugging the oil needle, and the plug-in slot 5 and the oil needle are clearance fit, so as to avoid the influence on the mounting seat 14 and the abutting piece 16, so as to ensure the accurate positioning of the oil needle in the grinding process.
[0030] In order to further fix the oil needle, a floating clamping assembly 6 is arranged on the driving shaft. The function of this floating clamping assembly 6 is to clamp the oil needle, so that the oil needle can rotate with the rotation of the floating clamping assembly 6, so as to realize the rotary grinding of the oil needle. This design not only improves the grinding accuracy, but also enhances the flexibility and safety of operation. Through this structure design, the special grinder for oil needle can efficiently and accurately complete the grinding work of the oil needle, meet the demand of high-precision machining, and make the driving shaft of the first driving unit 4 rotate coaxially with the oil needle in the process of driving the oil needle to rotate.
[0031] As shown in Figure 3 and Figure 4 , as a further technical solution, the floating clamping assembly 6 comprises:
[0032] The driving shaft on the first driving unit 4 is provided with two clamping shafts 7 in the Y-axis direction and two tensioning shafts 8 in the X direction;
[0033] It also includes a clamping plate 9 with two sliding grooves 10 and two tensioning grooves 11, the two sliding grooves 10 are respectively slidingly arranged on the two clamping shafts 7, and the two tensioning grooves 11 are respectively sleeved on the two tensioning shafts 8, the clamping plate 9 has an opening 12 which communicates with the two tensioning grooves 11, and the clamping plate 9 also has a clamping groove 13 located at the opening 12, one of the sliding grooves 10 is used to adjust the opening size of the opening 12 and the clamping groove 13 after sliding on one of the clamping shafts 7.
[0034] In this embodiment, the specific structure and working principle of the floating clamping assembly 6 of the oil needle special purpose grinding machine are described. The floating clamping assembly 6 includes two clamping shafts 7 arranged along the Y-axis direction and two tensioning shafts 8 arranged along the X direction, which are fixed on the driving shaft of the first driving unit 4. The clamping plate 9 has two sliding grooves 10 and two tensioning grooves 11, which are matched with the clamping shafts 7 and the tensioning shafts 8 respectively. The two sliding grooves 10 on the clamping plate 9 allow it to slide on the two clamping shafts 7, while the two tensioning grooves 11 are sleeved on the tensioning shafts 8 to ensure the stability of the clamping plate 9. The opening 12 of the clamping plate 9 is connected with the two tensioning grooves 11, and the design of the opening 12 allows the oil needle to float during rotation, so that the oil needle and the driving shaft rotate along the same axis. The clamping plate 9 is also provided with a clamping groove 13 located at the opening 12, which can adjust the opening size of the opening 12 and the clamping groove 13 after one sliding groove 10 slides on the clamping shaft 7, so as to realize the accurate clamping of the oil needle, so that the driving shaft of the first driving unit 4 rotates more coaxially with the oil needle during driving the oil needle to rotate. The oil needle can remain stable during grinding, while providing sufficient flexibility to adapt to oil needles of different specifications. By adjusting the position of the sliding groove 10, the opening size of the clamping groove 13 can be easily changed to adapt to oil needles of different diameters, ensuring accurate positioning and fixation of the oil needle during grinding. The design of this floating clamping assembly 6 not only improves the adaptability and operation convenience of the grinding machine, but also enhances the safety and efficiency of the grinding process.
[0035] As shown in Figure 1 and Figure 2 As a further technical solution, the clamping mechanism 2 also includes a mounting seat 14 arranged on the rack 1 behind the clamping plate 9 along the axis direction of the driving shaft of the first driving unit 4, the mounting seat 14 has a placing groove 15 for placing the oil needle, and a plurality of abutting pieces 16 are threaded through the mounting seat 14, which are used to abut against the bottom of the oil needle after being rotated.
[0036] In this embodiment, in order to improve the clamping stability and the convenience of operation of the oil needle, we add a mounting seat 14 on the rack 1 along the axis direction of the first driving unit 4 driving shaft, located after the clamping plate 9. The mounting seat 14 is designed with a placing groove 15, which is used to place the oil needle, ensuring the accurate positioning of the oil needle during grinding.
[0037] In order to further stabilize the oil needle, a plurality of abutting pieces 16 are threaded on the mounting seat 14. These abutting pieces 16 can be adjusted in position by rotating to abut the bottom of the oil needle. When the oil needle is placed in the placing groove 15, the operator can rotate the abutting pieces 16 to make them contact with the bottom of the oil needle and generate abutting force, thereby ensuring that the oil needle does not shift or rotate during grinding, improving the accuracy and efficiency of grinding. The fixed stability of the oil needle is enhanced, making the operation of the grinding machine more flexible and efficient. Through the optimization of this structure, the oil needle special grinding machine can better meet the high requirements of oil needle grinding accuracy in industrial production, and also improve the use convenience and application range of the equipment.
[0038] As shown in Figure 1 and Figure 2 , as a further technical solution, the clamping mechanism 2 further comprises:
[0039] The rack 1 is provided with a swing arm 17, and a telescopic piece 18 is arranged on the rack 1. The telescopic end of the telescopic piece 18 is arranged on the side of the swing arm 17 away from the rack 1. After the telescopic piece 18 is telescoped, it is used to drive the swing arm 17 to swing. A abutting wheel 19 is rotatably arranged on the swing arm 17 and used to abut the top end of the oil needle.
[0040] In this embodiment, a swing arm 17 is rotatably arranged on the rack 1. The swing arm 17 can swing around a fixed axis to adapt to oil needles of different lengths.
[0041] The telescopic piece 18 is used in cooperation with the swing arm 17. The telescopic piece 18 is arranged on the rack 1, and the telescopic end is located on the side of the swing arm 17 away from the rack 1. Through the telescoping action of the telescopic piece 18, the swing arm 17 can be driven to swing, thereby realizing dynamic abutment of the top end of the oil needle. This design allows the swing arm 17 to be adjusted according to the length and position of the oil needle, ensuring that the oil needle maintains the correct posture during grinding.
[0042] The swing arm 17 is also provided with a contact wheel 19 that is used to contact the top end of the oil needle. When the oil needle is placed in the placement slot 15 of the clamping plate 9 and the bottom is fixed by the abutting piece 16, the contact wheel 19 can be in contact with the top end of the oil needle, providing additional support and positioning. Not only does it improve the stability of the oil needle during grinding, but it also makes the entire clamping mechanism 2 adaptable to oil needles of different lengths and shapes, enhancing the versatility and applicability of the grinding machine.
[0043] As a further technical solution, one end of the abutting piece 16 for abutting the bottom of the oil needle is made of flexible material.
[0044] In this embodiment, the abutting piece 16 is designed with flexible material. Specifically, the end of the abutting piece 16 for abutting the bottom of the oil needle is made of flexible material, which can provide better adaptability and buffering effect. The choice of flexible material can be rubber or flexible metal, which has good elasticity and shape recovery ability, and can provide certain buffering when contacting the oil needle, reducing the impact of uneven or size differences in the bottom of the oil needle.
[0045] By using the abutting piece 16 made of flexible material, when the oil needle is placed in the placement slot 15 of the clamping plate 9, the abutting piece 16 can better adapt to the shape of the bottom of the oil needle, ensuring the stability of the oil needle during grinding. At the same time, the abutting piece 16 made of flexible material can also absorb part of the impact force generated during grinding, reducing damage to the oil needle and the grinding machine, improving the safety of processing and the processing quality of the oil needle. The application of this flexible material makes the clamping mechanism 2 more flexible and adaptable to a wider variety of oil needles, enhancing the versatility and applicability of the grinding machine.
[0046] As shown in Figure 1 and Figure 3 As a further technical solution, the rack 1 is arranged in a T shape, the rack 1 has a first end 20 and a second end 21, the clamping mechanism 2 and the polishing assembly 3 are respectively slidingly arranged on the first end 20 and the second end 21, the polishing assembly 3 includes a sliding seat 22 slidingly arranged on one end of the rack 1 and a polishing wheel 23 rotatingly arranged on the sliding seat 22, the sliding seat 22 is also provided with a second driving unit 24 for driving the polishing wheel 23 to rotate, and the sliding seat 22 is used to approach or move away from the clamping mechanism 2 after sliding on the second end 21.
[0047] In this embodiment, the rack 1 is arranged in a T shape to improve space utilization and operational flexibility. The rack 1 has a first end 20 and a second end 21, and the clamping mechanism 2 and the polishing assembly 3 are respectively slidingly arranged on the first end 20 and the second end 21. Such a layout design allows the distance between the clamping mechanism 2 and the polishing assembly 3 to be adjusted as needed, facilitating operation and maintenance.
[0048] The polishing assembly 3 comprises a sliding seat 22 which is slidingly arranged on the second end 21 of the rack 1 and is rotationally arranged with a polishing wheel 23. The polishing wheel 23 is designed to efficiently process the oil needle during grinding. In order to drive the rotation of the polishing wheel 23, a second driving unit 24 is further arranged on the sliding seat 22, which can provide the required power to keep the polishing wheel 23 at a stable rotating speed during work.
[0049] The design of the sliding seat 22 allows it to slide on the second end 21, thereby realizing the function of approaching or moving away from the clamping mechanism 2. This adjustable design allows the operator to flexibly adjust the distance between the polishing assembly 3 and the clamping mechanism 2 according to the length of different oil needles and grinding requirements, to ensure the best grinding effect. Through the T-shaped arrangement of the rack 1 structure, the oil needle special grinding machine not only improves the convenience of operation, but also enhances the overall stability and machining precision, providing a good foundation for efficient grinding of oil needles.
[0050] As shown in Figure 1 and Figure 3 , as a further technical solution, the polishing wheel 23 and the second end 21 are arranged at an angle of 60°.
[0051] In this embodiment, the polishing assembly 3 comprises a sliding seat 22 and a polishing wheel 23 rotationally arranged on the sliding seat 22, and the polishing wheel 23 is arranged at an angle of 60° with the second end 21 of the rack 1. This design allows the polishing wheel 23 to contact the oil needle at a more favorable angle during work, thereby improving the grinding efficiency and machining precision.
[0052] By arranging the polishing wheel 23 at an angle of 60°, it can better adapt to the conical or beveled features of the oil needle, which is particularly important for multi-cone processing of common rail oil needles. This arrangement can complete the processing of multiple cones based on one clamping, greatly improving the processing efficiency and ensuring the processing quality with good consistency. In addition, the 60° arrangement also helps to reduce vibration and noise during grinding, as the contact between the polishing wheel 23 and the oil needle is more stable, thereby improving the stability of the entire grinding process and the quality of the processed surface of the oil needle.
[0053] The above is only a preferred embodiment of the present application and does not limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. An oil needle special purpose grinder characterized by, The utility model provides a kind of oil needle polishing machine, including rack (1) and the clamping mechanism (2) for clamping oil needle for being arranged on the rack (1), also including the polishing assembly (3) for being arranged on the rack (1) for the polishing of oil needle; The clamping mechanism (2) includes a first drive unit (4) disposed on the rack (1), the drive shaft of the first drive unit (4) has an insertion slot (5) for inserting the oil needle, and the insertion slot (5) and the oil needle are clearance fit, the drive shaft of the first drive unit (4) is provided with a floating clamping assembly (6), the floating clamping assembly (6) is used for clamping the oil needle, and the oil needle is used for rotating with the floating clamping assembly (6).
2. The oil needle special purpose grinding machine according to claim 1, characterized in that, The floating clamping assembly (6) includes: The drive shaft of the first drive unit (4) is provided with two clamping shafts (7) along the Y-axis direction and two tensioning shafts (8) along the X direction; It also includes a clamping plate (9) having two sliding grooves (10) and two tensioning grooves (11), the two sliding grooves (10) are respectively slidably arranged on the two clamping shafts (7), and the two tensioning grooves (11) are respectively sleeved on the two tensioning shafts (8), the clamping plate (9) has an opening (12) communicating with the two tensioning grooves (11), and the clamping plate (9) also has a clamping groove (13) located at the opening (12), one of the sliding grooves (10) is used to adjust the opening and closing size of the opening (12) and the clamping groove (13) after sliding on one of the clamping shafts (7).
3. The oil needle special purpose grinder according to claim 1, characterized in that, The clamping mechanism (2) further includes a mounting seat (14) disposed on the rack (1) behind the clamping plate (9) along the axis direction of the drive shaft of the first drive unit (4), the mounting seat (14) has a placing groove (15) for placing the oil needle, and a plurality of abutting members (16) are threaded through the mounting seat (14), and the plurality of abutting members (16) are used to abut the bottom of the oil needle after rotating.
4. The oil needle special purpose grinder according to claim 1, characterized in that, The clamping mechanism (2) further includes: The rack (1) is rotatably provided with a swing arm (17), and a telescopic member (18) is disposed on the rack (1), the telescopic end of the telescopic member (18) is disposed on the side of the swing arm (17) away from the rack (1), the telescopic member (18) is used to drive the swing arm (17) to swing after telescoping, and an abutting wheel (19) for abutting the top end of the oil needle is rotatably disposed on the swing arm (17).
5. The oil needle special purpose grinder according to claim 1, characterized in that, The end of the abutting member (16) for abutting the bottom of the oil needle is made of flexible material.
6. The oil needle special purpose grinder according to claim 1, characterized in that, The rack (1) is arranged in a T shape, the rack (1) has a first end (20) and a second end (21), the clamping mechanism (2) and the polishing assembly (3) are respectively slidably arranged on the first end (20) and the second end (21), the polishing assembly (3) comprises a sliding seat (22) slidably arranged on one end of the rack (1) and a polishing wheel (23) rotatably arranged on the sliding seat (22), a second driving unit (24) for driving the polishing wheel (23) to rotate is further arranged on the sliding seat (22), and the sliding seat (22) is used for approaching or moving away from the clamping mechanism (2) after sliding on the second end (21).
7. The oil needle special purpose grinder according to claim 1, characterized in that, The polishing wheel (23) and the second end (21) are arranged at an angle of 60°.