Ceramic pot spraying and polishing device

Abstract

A ceramic pot spraying and polishing device belongs to the technical field of domestic ceramic production and comprises a support, a driving part, an actuating part, a braking part and an operating part, the driving part is mounted at the bottom of the support, the actuating part is hinged to the support and is in transmission connection with the driving part, the braking part is mounted on the side of the actuating part, and the operating part is mounted on the support. The support comprises a table top, a hinged disc, a mounting boss, hinged double lugs, a brake mounting point, a cylinder body mounting point and a tensioning mounting lug piece, the hinged disc and the mounting boss are arranged on the table top, an actuating part is mounted on the hinged disc in a hinged mode, and an operating part is mounted on the mounting boss. And the bottom of the table top is respectively connected and hinged with double lugs, a brake mounting point, a cylinder body mounting point and a tensioning mounting lug piece. The driving part comprises a driving motor, a belt, a mounting plate and a tensioning rod, the driving motor is mounted on the mounting plate, one end of the mounting plate is hinged to the hinged double lugs, the other end of the mounting plate is connected with the tensioning rod, the tensioning rod is hinged to the tensioning mounting lugs, and the driving motor is in connection transmission with the actuating part through the belt.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the field of domestic ceramic production technology, especially relates to a ceramic pot spraying and polishing device. BACKGROUND

[0002] In the production process of ceramic pot, sometimes, in order to make the surface roughness of the inner bottom of the pot meet the requirements, the inner bottom of the pot needs to be polished. One of the more typical application scenarios is that a layer of magnetic material is sprayed on the bottom of the ceramic pot to make the ceramic pot can be applied to the induction cooker for cooking. After the magnetic material is sprayed, the coating needs to be polished to ensure that the coating thickness is uniform and the roughness meets the requirements. On the one hand, it ensures the uniformity of the magnetic properties, and on the other hand, it ensures the uniformity of the heat conduction when the ceramic pot is applied to the induction cooker, and it also ensures the necessary product aesthetics. In addition, the polishing operation is also conducive to the effective development of subsequent processes. UTILITY MODEL CONTENTS

[0003] The utility model provides a kind of ceramic pot spraying and polishing device to solve the problems in the above background technology.

[0004] The technical problem solved by the utility model is realized by the following technical scheme:

[0005] A kind of ceramic pot spraying and polishing device, including support, drive part, actuating part, brake part and operating part, drive part is installed at the bottom of support, actuating part is hinged on support and is transmission connection with drive part, brake part is installed in actuating part side portion, operating part is installed on support and is located above actuating part.

[0006] The support includes a table, a hinged disc, a mounting boss, a hinged double ear, a brake mounting point, a cylinder mounting point and a tensioning mounting ear, the table has the hinged disc and the mounting boss respectively, the hinged disc is hingedly mounted with an actuating part, and the mounting boss is mounted with an operating part. The bottom of the table is connected with the hinged double ear, the brake mounting point, the cylinder mounting point and the tensioning mounting ear respectively. The driving part includes a driving motor, a belt, a mounting plate and a tensioning rod, the driving motor is mounted on the mounting plate, one end of the mounting plate is hingedly connected with the hinged double ear, the other end is connected with the tensioning rod, the tensioning rod is hingedly connected with the tensioning mounting ear, and the driving motor is connected with the actuating part through the belt for transmission. The actuating part includes a rotating shaft, a rotating disc, a driven wheel, a brake drum, a rotating drum and a rubber ring, the rotating shaft is hingedly mounted on the hinged disc, the rotating shaft has the rotating disc on the top, the rotating drum is mounted on the rotating disc, the rotating shaft is connected with the driven wheel at the lower part, the driven wheel is connected with the belt to drive the rotating shaft to rotate, the rotating shaft is connected with the brake drum at the bottom, the brake drum is matched with the brake part, and the rotating drum is arranged with a pot to be polished. The brake part includes a friction plate and a brake cylinder, one end of the friction plate is hingedly connected with the brake mounting point, the other end is hingedly connected with the brake cylinder, the other end of the brake cylinder is hingedly connected with the cylinder mounting point, and the brake cylinder needs to be connected with a gas pressure source. The operating part includes a vertical rod, a shaft cylinder, a pressing rod and an operating head, the vertical rod is mounted on the table, the shaft cylinder is fitted on the vertical rod, the shaft cylinder has a clasp, the pressing rod is hingedly connected with the clasp, the clasp is rotated relative to the shaft cylinder so that the pressing rod can swing, the operating head is mounted on the pressing rod, and the operating head polishes the inner bottom surface of the pot.

[0007] Further, the table is supported on the ground through four columns.

[0008] Further, the mounting plate includes a hinged ear and a tensioning ear, the hinged ear is hingedly connected with the hinged double ear so that the driving motor can rotate together with the mounting plate, the tensioning ear is hingedly connected with a cross joint at the center, the tensioning rod is transversely arranged in the cross joint, the rear end of the tensioning rod has a hinged shaft which is hingedly connected with the tensioning mounting ear, one tensioning nut is mounted on the tensioning rod at the two sides of the cross joint respectively, the two tensioning nuts are matched to adjust the relative angle of the tensioning rod and the mounting plate, indirectly adjust the azimuth angle of the mounting plate, further adjust the relative distance between the output wheel of the driving motor and the driven wheel of the actuating part, and the purpose of adjusting the tension of the belt is achieved.

[0009] Further, a rubber ring is pasted on the inner circle of the rotating drum, the rubber ring facilitates the placement of the pot on the rotating drum, on the one hand, plays a buffering role, and on the other hand, can play a proper damping effect on the pot, facilitates the rotation of the pot driven by the rotating drum to achieve polishing.

[0010] Further, the vertical rod has a bottom plate at the bottom, the bottom plate mounts the vertical rod on the mounting boss.

[0011] Further, the shaft cylinder has a screw hole, and a screw is used to fix the shaft cylinder at a proper height on the vertical rod.

[0012] Further, the front end of the pressing rod is provided with a hinged joint, and the hinged joint is hinged to the ring.

[0013] Further, the operating head comprises a telescopic rod, a spring, sandpaper and positioning holes, the operating head is a sleeve rod, the sleeve rod is sleeved on the pressing rod, the sleeve rod is provided with a pair of positioning holes, screws are installed on the positioning holes to position the operating head at a proper position to correspond to the position of the pot, the bottom of the sleeve rod is connected with the telescopic rod, the telescopic rod is sleeved with the spring, the bottom of the spring is connected with the polishing head, the bottom of the polishing head is bonded or adsorbed with the sandpaper, under the action of the spring, the sandpaper has a middle state, then the pressing rod presses the operating head downward, so that the sandpaper abuts against the pot, under the action of the spring, the contact between the sandpaper and the pot has proper buffering, instead of direct hard contact, so that the polishing force of the sandpaper on the pot is controllable in a larger range.

[0014] The pot polishing device has the advantages that:

[0015] The pot polishing device drives the driving component to drive the polishing operation component to polish the pot, the driving component is provided with the adjusting mechanism, the belt tension of the driving mechanism can be adjusted, the driving component is provided with the braking component, the braking component is linked and controlled with the driving component, so that the polishing operation power is braked once the power is disconnected, the useless rotation is avoided, the polishing operation component can be conveniently adjusted in height and length to adapt to pots with different sizes. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 is a schematic view of the utility model;

[0017] Figure 2 is a partial sectional view of the utility model;

[0018] Figure 3 is a front view of the utility model;

[0019] Figure 4 is an exploded view of the utility model;

[0020] Figure 5 is a partial enlarged schematic view of the utility model;

[0021] Figure 6 is a partial schematic view of the operating head of the utility model;

[0022] In the figure: 10. support, 11. table, 12. column, 13. hinged disc, 14. mounting boss, 15. hinged double ear, 16. brake mounting point, 17. cylinder mounting point, 18. tensioning mounting ear, 20. driving part, 21. driving motor, 22. belt, 23. mounting plate, 231. hinged ear, 232. tensioning ear, 24. tensioning rod, 241. hinged shaft, 242. cross joint, 243. tensioning nut, 30. actuating part, 31. rotating shaft, 32. rotating disc, 33. driven wheel, 34. brake drum, 35. rotating drum, 36. rubber ring, 40. braking part, 41. friction plate, 42. brake cylinder, 50. operating part, 51. vertical rod, 511. bottom plate, 52. shaft cylinder, 521. collar, 53. pressing rod, 531. hinged head, 54. operating head, 541. telescopic rod, 542. spring, 543. sandpaper, 544. positioning hole. DETAILED DESCRIPTION

[0023] In order to facilitate the understanding of the present application, the present application will be described more fully below with reference to the accompanying drawings. The preferred embodiments of the present application are shown in the drawings. However, the present application can be realized in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive.

[0024] Referring to Figures 1-6 The ceramic pot spraying and polishing device shown in the figure comprises a support 10, a driving part 20, an actuating part 30, a braking part 40 and an operating part 50. The driving part 20 is installed at the bottom of the support 10. The actuating part 30 is hinged to the support 10 and is in transmission connection with the driving part 20. The braking part 40 is installed at the side of the actuating part 30. The operating part 50 is installed on the support 10 and is located above the actuating part 30.

[0025] The support 10 comprises a table 11, a column 12, a hinged disc 13, a mounting boss 14, a hinged double ear 15, a brake mounting point 16, a cylinder mounting point 17 and a tensioning mounting ear 18. The table 11 is supported on the ground by four columns 12. The table 11 is provided with the hinged disc 13 and the mounting boss 14 respectively. The hinged disc 13 is hingedly installed with the actuating part 30. The mounting boss 14 is installed with the operating part 50. The bottom of the table 11 is connected with the hinged double ear 15, the brake mounting point 16, the cylinder mounting point 17 and the tensioning mounting ear 18 respectively. The basic mounting structure is used for installing the driving part 20 or the braking part 40.

[0026] The driving part 20 comprises a driving motor 21, a belt 22, a mounting plate 23 and a tension rod 24. The driving motor 21 is mounted on the mounting plate 23. One end of the mounting plate 23 is hinged to the hinged double ears 15, and the other end is connected to the tension rod 24. The tension rod 24 is hinged to the tension mounting ears 18. The driving motor 21 is connected to the actuating part 30 through the belt 22. The mounting plate 23 comprises a hinged ear 231 and a tension ear 232. The hinged ear 231 is hinged to the hinged double ears 15, so that the driving motor 21 can rotate with the mounting plate 23. The tension ear 232 at the other end is hinged to a cross joint 242 in the middle. The cross joint 242 is transversely provided with the tension rod 24. The rear end of the tension rod 24 is provided with a hinged shaft 241, which is hinged to the tension mounting ears 18. Two tension nuts 243 are mounted on the tension rod 24 on both sides of the cross joint 242. The two tension nuts 243 cooperatively adjust the relative angle of the tension rod 24 and the mounting plate 23, indirectly adjust the azimuth angle of the mounting plate 23, and further adjust the relative distance between the output wheel of the driving motor 21 and the driven wheel 33 of the actuating part 30, thereby achieving the purpose of adjusting the tension of the belt 22.

[0027] The actuating part 30 comprises a rotating shaft 31, a rotating disc 32, a driven wheel 33, a brake drum 34, a rotating drum 35 and a rubber ring 36. The rotating shaft 31 is hinged and mounted on the hinged disc 13. The top of the rotating shaft 31 is provided with the rotating disc 32. The rotating disc 32 is provided with the rotating drum 35. The lower part of the rotating shaft 31 is connected to the driven wheel 33. The driven wheel 33 is connected to the belt 22 to drive the rotating shaft 31 to rotate. The bottom of the rotating shaft 31 is connected to the brake drum 34. The brake drum 34 cooperates with the brake part 40 to brake the movement of the rotating shaft 31 as needed. The rotating drum 35 is provided with a pot to be polished. The inner circle of the rotating drum 35 is pasted with a rubber ring 36. The rubber ring 36 facilitates the placement of the pot on the rotating drum 35. On the one hand, it plays a buffering role. On the other hand, it can provide appropriate damping effect to the pot, facilitating the rotation of the pot driven by the rotating drum 35 to achieve polishing.

[0028] The brake part 40 comprises a friction plate 41 and a brake cylinder 42. One end of the friction plate 41 is hinged to the brake mounting point 16, and the other end is hinged to the brake cylinder 42. The other end of the brake cylinder 42 is hinged to the cylinder body mounting point 17. The brake cylinder 42 also needs to be connected to a gas pressure source. The control line of the gas pressure source and the control line of the driving motor 21 are designed and placed at a convenient operating position as needed. In addition, in the production site, there is a more practical control mode. Once the driving motor 21 stops rotating, the friction plate 41 is immediately pressed against the brake drum 34 by operating the brake cylinder 42 to achieve braking, instead of allowing the actuating part 30 to follow the driving motor 21 to naturally slow down and brake.

[0029] The operation part 50 comprises a vertical rod 51, a shaft cylinder 52, a pressing rod 53 and an operation head 54, the vertical rod 51 is installed on the table top 11, the bottom of the vertical rod 51 is provided with a bottom plate 511 for installing the vertical rod 51 on the mounting boss 14, the shaft cylinder 52 is sleeved on the vertical rod 51, the shaft cylinder 52 is provided with screw holes, and mounting screws are used to fix the shaft cylinder 52 on the vertical rod 51 at a proper height, the shaft cylinder 52 is provided with a clasp 521, the pressing rod 53 is hinged to the clasp 521, the clasp 53 can rotate relative to the shaft cylinder 52, so that the pressing rod 53 can swing, the pressing rod 53 is provided with a hinge head 531 at the front end, the hinge head 531 is hinged to the clasp 521, the operation head 54 is installed on the pressing rod 53, and the operation head 54 is used for polishing the inner bottom surface of the pot. The operation head 54 comprises a telescopic rod 541, a spring 542, sandpaper 543 and positioning holes 544, the operation head 54 is a sleeve rod in itself, the sleeve rod is sleeved on the pressing rod 53, the sleeve rod 53 is provided with a pair of positioning holes 544, the positioning holes 544 are provided with screws for positioning the operation head 54 at a proper position to correspond to the position of the pot, the bottom of the sleeve rod is connected with the telescopic rod 541, the telescopic rod 541 is sleeved with the spring 542, the bottom of the spring 542 is connected with a polishing head, the bottom of the polishing head is bonded or adsorbed with the sandpaper 543, under the action of the spring 542, the sandpaper 543 has a middle state, then the pressing rod 53 presses the operation head 54 downward, so that the sandpaper 543 abuts against the pot, under the action of the spring, the contact between the sandpaper 543 and the pot has proper buffering, instead of direct hard contact, so that the polishing force of the sandpaper 543 on the pot has a larger controllable range.

[0030] The working principle of the utility model is: the adjusting principle of the driving part is that the output wheel of the driving motor 21 and the driven wheel 32 are connected by a belt, the mounting plate 23 is pushed, the tension of the belt is adjusted to be appropriate, in this process, the cross joint 242 and the tension rod 24 are adaptively rotated, then the two tension nuts are tightened, and the tension of the belt is checked regularly in the subsequent work and adjusted as required. The working principle of the brake part 40 is that the friction plate 41 rotates on the brake mounting point 16, the brake cylinder 42 drives the friction plate 41 to rotate, and the brake is realized through the friction between the friction plate 41 and the brake drum 34. The working principle of the polishing operation is that the pot is placed on the rotating drum 35, and the pot is slightly pressed and adhered to the rubber ring 36 to drive the pot to rotate. The height of the shaft cylinder 52 is adjusted to adapt to the height of the pot, and the position of the operation head 54 is adjusted to adapt to the installation position of the pot. The driving motor is started to drive the pot to rotate, the operation head 54 is appropriately pressed down by the pressing rod 53, polishing is carried out, and the pressing rod 53 can swing at the clasp 521 and the shaft cylinder 52 until the polishing operation reaches the expected roughness.

[0031] The above embodiments mainly illustrate the ceramic pot spraying and polishing device. Although only limited embodiments and technical features are described, those skilled in the art should understand that the utility model can be implemented in many other forms without deviating from the main idea and scope. Therefore, the embodiments shown are regarded as illustrative rather than limiting, and the utility model can cover various modifications and alternative solutions without deviating from the spirit and scope of the utility model defined by the appended claims.

Claims

1. A ceramic pot spraying and polishing apparatus comprising a support (10), a driving part (20), an actuating part (30), a braking part (40) and an operating part (50), characterized in that, The driving part (20) is installed at the bottom of the support (10), the actuating part (30) is hinged on the support (10) and is in transmission connection with the driving part (20), the brake part (40) is installed at the side of the actuating part (30), the operating part (50) is installed on the support (10) and is above the actuating part (30), the support (10) comprises a table top (11), a hinge disc (13), an installation boss (14), a hinge lug (15), a brake installation point (16), a cylinder installation point (17) and a tensioning installation lug (18), the table top (11) is respectively provided with the hinge disc (13) and the installation boss (14), the hinge disc (13) is hingedly installed with the actuating part (30), the installation boss (14) is installed with the operating part (50), the bottom of the table top (11) is respectively connected with the hinge lug (15), the brake installation point (16), the cylinder installation point (17) and the tensioning installation lug (18), the driving part (20) comprises a driving motor (21), a belt (22), an installation plate (23) and a tensioning rod (24), the driving motor (21) is installed on the installation plate (23), one end of the installation plate (23) is hingedly connected with the hinge lug (15), the other end is connected with the tensioning rod (24), the tensioning rod (24) is hingedly connected with the tensioning installation lug (18), the driving motor (21) is in transmission connection with the actuating part (30) through the belt (22), the actuating part (30) comprises a rotating shaft (31), a rotating disc (32), a driven wheel (33), a brake drum (34), a rotating drum (35) and a rubber ring (36), the rotating shaft (31) is hingedly installed on the hinge disc (13), the rotating shaft (31) is provided with the rotating disc (32) at the top, the rotating drum (35) is installed on the rotating disc (32), the rotating shaft (31) is connected with the driven wheel (33) at the bottom, the driven wheel (33) is connected with the belt (22) to drive the rotating shaft (31) to rotate, the rotating shaft (31) is connected with the brake drum (34) at the bottom, the brake part (40) comprises a friction plate (41) and a brake cylinder (42), one end of the friction plate (41) is hingedly connected with the brake installation point (16), the other end is hingedly connected with the brake cylinder (42), the other end of the brake cylinder (42) is hingedly connected with the cylinder installation point (17), the operating part (50) comprises a vertical rod (51), a shaft cylinder (52), a pressing rod (53) and an operating head (54), the vertical rod (51) is installed on the table top (11), the shaft cylinder (52) is fitted on the vertical rod (51), the shaft cylinder (52) is provided with a clamping ring (521), the pressing rod (53) is hingedly connected with the clamping ring (521), the operating head (54) is installed on the pressing rod (53), and the operating head (54) is used for grinding the inner bottom surface of a pot.

2. The ceramic pot spraying and polishing apparatus of claim 1, wherein The table top (11) is supported on the ground by four columns (12).

3. The ceramic pot spraying and polishing apparatus of claim 1, wherein The mounting plate (23) comprises a hinged lug (231) and a tensioning lug (232), the hinged lug (231) is hinged with the hinged double lug (15), the tensioning lug (232) is hinged with a cross joint (242) in the middle, a tensioning rod (24) is horizontally arranged in the cross joint (242), the rear end of the tensioning rod (24) is provided with a hinged shaft (241), the hinged shaft (241) is hinged with the tensioning mounting lug (18), and one tensioning nut (243) is arranged on the tensioning rod (24) on both sides of the cross joint (242).

4. The ceramic pot spraying and polishing apparatus as claimed in claim 1, wherein A rubber ring (36) is attached to the inner ring of the rotating drum (35), which facilitates the placement of the pot on the rotating drum (35).

5. The ceramic pot spraying and polishing apparatus as claimed in claim 1, wherein The vertical rod (51) is provided with a bottom plate (511) at the bottom, and the bottom plate (511) is used to mount the vertical rod (51) on the mounting boss (14).

6. The ceramic pot spraying and polishing apparatus as claimed in claim 1, wherein The shaft cylinder (52) is provided with a screw hole, and a mounting screw is used to fix the shaft cylinder (52) on the vertical rod (51) at a suitable height.

7. The ceramic pot spraying and polishing apparatus as claimed in claim 1, wherein The pressing rod (53) is provided with a hinged joint (531) at the front end, and the hinged joint (531) is hinged with the clamping ring (521).

8. The ceramic pot spraying and polishing apparatus as claimed in claim 1, wherein The operating head (54) comprises a telescopic rod (541), a spring (542), sandpaper (543) and positioning holes (544). The operating head (54) itself is a sleeve rod, which is sleeved on the pressing rod (53). The sleeve rod (53) is provided with a pair of positioning holes (544). The bottom of the sleeve rod is connected with the telescopic rod (541). The telescopic rod (541) is sleeved with the spring (542). The bottom of the spring (542) is connected with the polishing head. The bottom of the polishing head is bonded or adsorbed with the sandpaper (543).

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