FRP pipe cleaning and polishing device for electrolytic copper foil production

Abstract

The utility model discloses a fiber reinforced plastic (FRP) pipe cleaning and polishing device for electrolytic copper foil production, which comprises a polishing groove, an electric control system, a scraper mechanism, a sanding mechanism and a water circulation mechanism, at least two oppositely arranged polish-brush rollers are arranged in the polishing groove, and at least one polish-brush roller is connected with a rotary driving component; the scraper mechanism and the sanding mechanism are installed on the polishing and grinding groove through the moving mechanism and are in butt joint with the FRP pipe arranged on the polishing and brushing roller, and the scraper mechanism is provided with a scraper. The sanding mechanism comprises abrasive paper, and the circumferential surface of the FRP pipe is subjected to contact polishing through the abrasive paper. In this way, it can be guaranteed that the whole surface of the FRP pipe can be evenly cleaned and polished, dirt, impurities and flaws on the surface are effectively removed, the surface of the pipe is smoother and smoother, and the cleaning and polishing effects are good. And meanwhile, the speed is higher, the efficiency is high, the human input can be reduced, the cost can be reduced, and safety accidents can be reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to electrolytic copper foil auxiliary production equipment technical field especially relates to a device for cleaning and polishing FRP pipe for electrolytic copper foil production. BACKGROUND

[0002] In the process of electrolytic copper foil slitting, FRP (fiber reinforced composite material) pipe is used as the pipe core for carrying foil. FRP pipe is widely used in electrolytic copper foil slitting, and its price is inferior to that of paper tube. Therefore, enterprises usually recycle it, which can reduce the demand for raw materials, reduce resource consumption, help achieve sustainable development, reduce the production demand for new fiber reinforced materials and resins, thereby reducing energy consumption and carbon emissions. However, the recycled FRP pipe has the following quality problems: 1) surface damage: during the use of copper foil at the customer end, the FRP pipe may be subjected to impact, friction or scratching, resulting in scratches, wear and even pits on the surface. This not only affects the appearance, but also causes the pipe to be used again. In addition, improper operation during recycling, handling and storage can also cause scratches on the surface of the FRP pipe. For example, contact with sharp objects, dragging on rough surfaces, etc. 2) Material structure: fiber breakage or delamination: the surface fiber reinforced material may break due to excessive stress during use. Moreover, if the manufacturing process is poor or affected by chemical substances, delamination may occur between the fiber and the resin. 3) Resin aging and degradation: the resin matrix is an important component of the FRP pipe. The resin on the surface of the recycled FRP pipe may age and degrade due to long-term exposure to light, chemicals or high temperature. This will cause the resin to lose its original adhesion and toughness, resulting in pipe cracking. 4) Impurities and pollution, chemical residues: various adhesives or tapes are used during the electrolytic copper foil slitting process, and these adhesives may remain on the surface of the FRP pipe. In addition, due to the use of lithium battery negative current collector for carrying electrolytic copper foil, graphite, adhesive, electrolyte, copper foil debris and other chemical substances are left on the surface of the FRP pipe. If these residual substances are not completely removed, they will seriously affect subsequent use. Removing the adhesive is a difficult process, and some strong adhesives are difficult to completely remove, requiring the use of special solvents or cleaning methods. Moreover, if not handled properly, it may damage the material of the FRP pipe. Currently, electrolytic copper foil manufacturers do not have an automatic cleaning and polishing device for removing adhesive. Most of them use manual knife blade to remove adhesive, sandpaper to polish or bed to polish concave and convex points, which not only consumes a lot of manpower and time, but also has low efficiency and poor processing quality. In summary, the problems of scratches and adhesive increase the challenge to the quality of recycled FRP pipe, and effective detection and treatment measures need to be taken during the recycling process to ensure that it can be safely and effectively used again. SUMMARY

[0003] The utility model discloses to the prior art's shortcoming provides a kind of FRP pipe cleaning and polishing device for electrolytic copper foil production with simple structure, convenient operation, high processing efficiency, good effect, low labor intensity, and it can realize automatic cleaning and polishing.

[0004] To solve the above technical problems, the utility model adopts the following technical scheme: a kind of FRP pipe cleaning and polishing device for electrolytic copper foil production, including polishing groove, electric control system, scraper mechanism, sanding mechanism and water circulation mechanism, at least two opposite setting brush rollers are installed in polishing groove, at least one brush roller is connected with rotating drive component;Brush roller has gap for placing FRP pipe between it, and the gap is less than the diameter of FRP pipe;Scraper mechanism and sanding mechanism are respectively installed on polishing groove by moving mechanism and respectively with the FRP pipe butt joint placed on brush roller, scraper mechanism has scraper, and the circumference surface of scraper and FRP pipe is contacted to form the scraping structure of colloidal dirt;Sanding mechanism includes sandpaper, and the circumference surface of sandpaper and FRP pipe is contacted to form the polishing structure of FRP pipe;Water circulation mechanism is connected with polishing groove to form the spraying structure of FRP pipe polishing process, and electric control system controls scraper mechanism, sanding mechanism, water circulation mechanism and rotating drive component.

[0005] Further, the scraper mechanism further includes a sliding plate, the scraper is installed on the sliding plate through a screw rod, the sliding plate is hingedly installed on a group of sliding blocks to form a structure that can be flipped up and down, the sliding blocks are installed on the moving mechanism, and the moving mechanism is installed on the upper portion of the polishing groove in a posture parallel to the FRP pipe.

[0006] Further, the sanding mechanism further includes a sliding seat, the sliding seat is installed on another set of moving mechanisms to form a movable structure, and the other set of moving mechanisms are installed on the upper portion of the polishing groove in a posture parallel to the FRP pipe and opposite to the scraper mechanism;A polishing seat is installed at the front end of the sliding seat, the bottom surface of the polishing seat is an arc structure matched with the circumference surface of the FRP pipe, and the sandpaper is fixed to the bottom surface of the arc structure of the polishing seat.

[0007] Further, the sliding seat is a two-section structure with a hinged structure, a cylinder is installed on the sliding seat, the cylinder is connected to the front section of the sliding seat, so that the polishing seat forms a structure that can be flipped up and down with the front section of the sliding seat.

[0008] Further, the moving mechanism includes a lead screw and a slide rail, and the slide rail is installed on the inner side of the upper portion of the polishing groove in parallel with the lead screw.

[0009] Further, the brush roller includes a driving brush roller and a driven brush roller, the driving brush roller is connected with a driving motor as the rotating drive component, and the driving motor is installed on a mounting seat beside the polishing groove.

[0010] Further, the FRP pipe is installed in the polishing groove through the air expansion shaft connected with the rotary motor, and the rotary motor is also installed on the mounting seat.

[0011] Further, the water circulation mechanism comprises a circulating pipeline and a spray pipe, the spray pipe is connected with the circulating pipeline and arranged in the polishing groove above the brush roller; a water pump and a filter are arranged on the circulating pipeline, and a water inlet pipe and a sewage pipe are arranged on the groove wall of the polishing groove.

[0012] Further, the electric control mechanism comprises a control cabinet and a rectifier cabinet, and the control cabinet and the rectifier cabinet are arranged beside the polishing groove.

[0013] The utility model discloses a precise mechanical control, and the force, angle and other parameters of cleaning and polishing are kept stable, ensure that the whole surface of FRP pipe can be cleaned and polished evenly, effectively remove the dirt, impurity and flaw on the surface, make the pipe surface more smooth and flat, and the cleaning and polishing effect is good. Meanwhile, through the mechanical automatic operation, the speed is faster, can greatly reduce the processing time, and improves production efficiency. Moreover, as the device is automatically operated, the complicated cleaning and polishing work of a large number of manual operation can reduce the manpower investment and reduce production cost. In addition, in the traditional manual cleaning and polishing process, some operations can cause harm to human body, for example, the debris generated by the high-speed rotating polishing tool, the splashing of cleaning fluid and the like. The automatic cleaning and polishing device can keep the operator away from these dangers and reduce the occurrence of safety accidents. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is the whole structure schematic diagram of the utility model;

[0015] Figure 2 It is Figure 1 the local enlarged view.

[0016] In the drawing, 1 is the polishing groove, 11 is the water inlet pipe, 12 is the sewage pipe, 2 is the scraper mechanism, 21 is the scraper, 22 is the sliding plate, 23 is the screw rod, 3 is the sanding mechanism, 31 is the sandpaper, 32 is the polishing seat, 33 is the sliding seat, 34 is the air cylinder, 41 is the control cabinet, 42 is the rectifier cabinet, 51 is the driving brush roller, 52 is the driven brush roller, 53 is the driving motor, 54 is the mounting seat, 61 is the circulating pipeline, 62 is the water pump, 63 is the filter, 64 is the spray pipe, 7 is the air expansion shaft, 71 is the rotary motor, 81 is the screw rod, 82 is the sliding rail, 9 is the FRP pipe DETAILED DESCRIPTION

[0017] In the embodiment, refer to Figure 1 and Figure 2The application discloses an FRP pipe cleaning and polishing device for electrolytic copper foil production, which comprises a polishing groove 1, an electric control system, a scraper mechanism 2, a sand polishing mechanism 3 and a water circulation mechanism. At least two opposite polishing brushes are arranged in the polishing groove 1, and at least one polishing brush is connected with a rotating driving part. The polishing groove is made of UPVC material and is welded. A gap is arranged between the polishing brushes for placing the FRP pipe 9, and the gap is smaller than the diameter of the FRP pipe 9, so that the FRP pipe 9 can be in contact with the two polishing brushes at the same time. The scraper mechanism 2 and the sand polishing mechanism 3 are respectively arranged on the polishing groove 1 through moving mechanisms and are respectively in contact with the FRP pipe 9 arranged on the polishing brushes. The scraper mechanism 2 is provided with a scraper 21, which is in contact with the circumferential surface of the FRP pipe 9 to scrape off the colloid dirt. The sand polishing mechanism 3 comprises sandpaper 31 (such as 240# sandpaper), which is in contact with the circumferential surface of the FRP pipe 9 to polish the FRP pipe 9. The water circulation mechanism is connected with the polishing groove 1 to realize spraying during the polishing process of the FRP pipe 9. The electric control system controls the scraper mechanism 2, the sand polishing mechanism 3, the water circulation mechanism and the rotating driving part.

[0018] The scraper mechanism 2 further comprises a sliding plate 22, the scraper 21 is arranged on the sliding plate 22 through a screw rod 23, and the sliding plate 22 is hingedly arranged on a group of sliding blocks (not marked) to form a structure capable of being turned up and down. When the FRP pipe 9 needs to be mounted or removed, the sliding plate 22 is turned up to avoid the scraper 21 from the FRP pipe 9, and then the mounting or removing operation can be performed after space is left.

[0019] The sand polishing mechanism 3 further comprises a sliding seat 33, which is arranged on another set of moving mechanisms to form a movable structure. The other set of moving mechanisms are arranged on the upper part of the polishing groove 1 in parallel to the FRP pipe 9, and are arranged opposite to the scraper mechanism 2, that is, the scraper mechanism 2 and the sand polishing mechanism 3 are arranged on the front and back of the polishing groove 1 respectively to form a front-back opposite structure. A polishing seat 32 is arranged at the front end of the sliding seat 33, the bottom surface of the polishing seat 32 is an arc structure matched with the circumferential surface of the FRP pipe 9, and the sandpaper 31 is fixed on the arc structure bottom surface of the polishing seat 32. Different arc polishing seats 31 can be used to remove the colloid and concave-convex points of FRP pipes 9 of different sizes by replacing the polishing seats 31.

[0020] The sliding seat 33 is a two-section structure with a hinged structure, a cylinder 34 is installed on the sliding seat 33, the cylinder 34 is connected to the front section of the sliding seat 33, so that the polishing seat 32 forms a structure that can be flipped up and down with the front section of the sliding seat 33. Its function is similar to the hinged structure of the scraper mechanism 2, that is, when the FRP pipe 9 needs to be installed or removed, the front end of the sliding seat 33 is retracted by the cylinder 34, so that the polishing seat 32 avoids the FRP pipe 9, and space is left for installation and removal operations.

[0021] The moving mechanism includes a lead screw 81 and a sliding rail 82, the sliding rail 82 is installed in parallel with the lead screw 81 on the upper inner side of the polishing groove 1.

[0022] The brush roller includes a driving brush roller 51 and a driven brush roller 52, the driving brush roller 51 is connected with a driving motor 53 (such as a 0.75KW motor and a speed reducer combination) as a rotating driving part, and the driving motor 53 is installed on a mounting seat 54 beside the polishing groove 1.

[0023] The FRP pipe 9 is installed in the polishing groove 1 through the gas expansion shaft 7, the gas expansion shaft 7 is connected with a rotating motor 71, and the rotating motor 71 is also installed on the mounting seat 54.

[0024] The water circulation mechanism includes a circulating pipeline 61 and a spray pipe 64, the spray pipe 64 is connected with the circulating pipeline 61 and is arranged in the polishing groove 1 at a position above the driving brush roller 51; a water pump 62 and a filter 63 are arranged on the circulating pipeline 61, and a water inlet pipe 11 and a sewage pipe 12 are arranged on the groove wall of the polishing groove 1.

[0025] The electric control mechanism includes a control cabinet 41 and a rectifier cabinet 42, the control cabinet 41 and the rectifier cabinet 42 are arranged beside the polishing groove 1, and are used to provide power supply and operation control.

[0026] The FRP pipe 9 to be cleaned and polished is placed between the driving brush roller 51 and the driven brush roller 52 in the polishing groove 1, and is fixed by the gas expansion shaft 7, the scraper 21 and the polishing seat 32 are respectively placed in contact with the FRP pipe 9. Add water and cleaning liquid to the bottom of the brush roller, and the cleaning liquid can be reused. Then start the driving motor 53, adjust the frequency to 30hz, the driving brush roller 51 rotates to drive the FRP pipe 9, the FRP pipe 9 drives the passive brush roller 52, and the double-sided cleaning and polishing is carried out. After all parts of the FRP pipe 9 are polished and cleaned by the scraper 21 and the sandpaper 31 respectively, stop rotating the driving brush roller 51, and take out the cleaned FRP pipe 9, so as to realize cleaning and polishing.

[0027] The utility model has made a detailed description, the above-mentioned, only for the preferred embodiment of the utility model, when cannot limit the utility model implementation range, namely all equal changes and modification that make in the application scope, should still belong to the utility model cover range.

Claims

1. An FRP pipe cleaning and polishing device for electrolytic copper foil production, characterized by: The sanding machine comprises a sanding groove, an electric control system, a scraper mechanism, a sanding mechanism and a water circulation mechanism, at least two opposite brush rollers are installed in the sanding groove, at least one of the brush rollers is connected with a rotating driving part, a gap for placing FRP pipes is formed between the brush rollers, the gap is smaller than the diameter of the FRP pipes, the scraper mechanism and the sanding mechanism are respectively installed on the sanding groove through moving mechanisms and respectively abut against the FRP pipes on the brush rollers, the scraper mechanism has a scraper which is in contact with the circumferential surface of the FRP pipes to form a scraping structure for the adhesive dirt, the sanding mechanism comprises sandpaper which is in contact with the circumferential surface of the FRP pipes to form a sanding structure for the FRP pipes, the water circulation mechanism is connected with the sanding groove to form a spraying structure for the sanding process of the FRP pipes, and the electric control system controls the scraper mechanism, the sanding mechanism, the water circulation mechanism and the rotating driving part.

2. The FRP pipe cleaning and polishing device for electrolytic copper foil production according to claim 1, characterized by: The scraper mechanism further comprises a sliding plate, the scraper is installed on the sliding plate through a screw rod, the sliding plate is hingedly installed on a group of sliding blocks to form a structure which can be turned up and down, the sliding blocks are installed on the moving mechanisms, and the moving mechanisms are installed on the upper portion of the sanding groove in a posture parallel to the FRP pipes.

3. The FRP pipe cleaning and polishing device for electrolytic copper foil production according to claim 2, characterized by: The sanding mechanism further comprises a sliding seat which is installed on another set of moving mechanisms to form a movable structure, the another set of moving mechanisms are installed on the upper portion of the sanding groove in a posture parallel to the FRP pipes and opposite to the scraper mechanism, a sanding seat is installed at the front end of the sliding seat, the bottom surface of the sanding seat is an arc structure matched with the circumferential surface of the FRP pipes, and the sandpaper is fixed on the bottom surface of the arc structure of the sanding seat.

4. The FRP pipe cleaning and polishing device for electrolytic copper foil production according to claim 3, characterized by: The sliding seat is a two-section structure with a hinged structure, a cylinder is installed on the sliding seat and connected with the front section of the sliding seat, so that the sanding seat forms a structure which can be turned up and down with the front section of the sliding seat.

5. The FRP pipe cleaning and polishing device for electrolytic copper foil production according to claim 3, characterized by: The moving mechanisms comprise a lead screw and a slide rail, the slide rail is installed on the inner side of the upper portion of the sanding groove in parallel with the lead screw.

6. The FRP pipe cleaning and polishing device for electrolytic copper foil production according to claim 1, characterized by: The brush rollers comprise a driving brush roller and a driven brush roller, the driving brush roller is connected with a driving motor as the rotating driving part, and the driving motor is installed on a mounting seat beside the sanding groove.

7. The FRP pipe cleaning and polishing device for electrolytic copper foil production according to claim 6, characterized by: The FRP pipes are installed in the sanding groove through an air expansion shaft, the air expansion shaft is connected with a rotating motor, and the rotating motor is also installed on the mounting seat.

8. The FRP pipe cleaning and polishing device for electrolytic copper foil production according to claim 1, characterized by: The water circulation mechanism comprises a circulation pipeline and a spraying pipeline, the spraying pipeline is connected with the circulation pipeline and arranged in the sanding groove above the brush rollers, a water pump and a filter are arranged on the circulation pipeline, and a water inlet pipe and a sewage pipe are arranged on the groove wall of the sanding groove.

9. The FRP pipe cleaning and polishing apparatus for electrolytic copper foil production according to claim 1, characterized by: The electric control mechanism comprises a control cabinet and a rectifier cabinet, and the control cabinet and the rectifier cabinet are arranged beside the sanding groove.

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