Automatic punching device for square silicon core cross beam

Abstract

The utility model discloses an automatic punching device for square silicon core cross beams, which relates to the technical field of silicon core punching and comprises a rack, a material storage module and a punching module are arranged on the rack along the circulation direction of the square silicon core cross beams, and the material storage module is provided with a plurality of square silicon core cross beams; the punching module is used for punching the square silicon core cross beam, a transferring mechanism used for transferring the square silicon core cross beam from the material storage module to the punching module is arranged on the rack, and the transferring mechanism comprises a first mechanical clamping jaw and a second mechanical clamping jaw which are movably arranged on the rack; and the second mechanical clamping jaw is used for grabbing the square silicon core cross beam in the material storage module and grabbing the punched square silicon core cross beam in the punching module, continuous and automatic punching operation of the square silicon core cross beam can be achieved through the device, and the production efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to automatic punching technical field, concretely is a kind of square silicon core beam automatic punching device. BACKGROUND

[0002] In the field of semiconductor material processing, the accurate punching of square silicon core beams and their matching product beams is a crucial link. The beam and the square silicon core beam need to form a "door" shape for use to ensure stable operation in the reduction furnace. However, the existing technology has obvious defects in this link.

[0003] Firstly, the matching problem between the taper of the square silicon core beam and the hole of the beam has been a problem for the industry. If there is a mismatch or gap between the two, it may cause abnormalities or scrap in the reduction furnace for the entire furnace of raw materials, which not only causes huge economic losses, but also seriously affects production efficiency and product quality. Therefore, ensuring the accuracy of beam punching to ensure perfect matching with the square silicon core beam has become a technical problem to be solved.

[0004] Secondly, the current beam punching operation mainly relies on manual operation. Workers need to position the beam through a clamp and then send it into the puncher for punching. However, this method has many shortcomings. On the one hand, only one beam can be punched at a time, and each beam needs to be punched with two holes, which takes about two minutes for each hole, resulting in low production efficiency. On the other hand, manual positioning of the clamp has errors, making it difficult to ensure that the center distance between the two holes of the beam is within ±2mm, which seriously affects the precision and consistency of the product.

[0005] In addition, with the diversification of beam specifications, the existing puncher needs to manually adjust the clamp position before each specification adjustment, which is not only cumbersome to operate, but also has errors. This lack of flexibility makes the existing punching equipment difficult to adapt to the punching needs of different specifications of beams, further limiting the improvement of production efficiency. In summary, the existing technology has obvious defects in the accurate punching of square silicon core beams and their matching product beams, including matching problems, low production efficiency, insufficient precision, and poor flexibility. SUMMARY

[0006] The utility model aims to solve the problems in the prior art and provides a square silicon core beam automatic punching device. The device can realize continuous automatic punching of square silicon core beams and improve production efficiency.

[0007] In order to achieve the above object, the utility model adopts the technical scheme, which is a kind of automatic punching device for square silicon core crossbeam, including rack, material storage module, punching module are arranged on the rack along square silicon core crossbeam circulation direction, a plurality of square silicon core crossbeams are arranged on the material storage module, the punching module is used to punch square silicon core crossbeam, transfer mechanism for transferring square silicon core crossbeam from material storage module to punching module is arranged on the rack, the transfer mechanism includes first mechanical gripper and second mechanical gripper movably arranged on the rack, the first mechanical gripper is used to grab square silicon core crossbeam in material storage module, and the second mechanical gripper is used to grab square silicon core crossbeam after punching in punching module.

[0008] In order to further optimize the utility model, the following technical schemes can be selected:

[0009] Preferably, the material storage module includes a storage rack, the storage rack includes a bottom plate, side plates are arranged on both sides of the bottom plate, a clamping groove is formed on the inner side wall of the side plate, and the clamping grooves of the two side walls are oppositely arranged to form a storage groove for placing the square silicon core crossbeam.

[0010] Preferably, the transfer mechanism includes a sliding guide rail arranged on the rack, the sliding guide rail is arranged along the direction from the material storage module to the punching module, a sliding seat is arranged on the sliding guide rail, the first mechanical gripper and the second mechanical gripper can be arranged on the sliding seat, a first driving mechanism is arranged on the rack for driving the sliding seat to move along the sliding guide rail, and a second driving mechanism is arranged on the sliding seat for driving the first mechanical gripper and the second mechanical gripper to lift.

[0011] Preferably, the punching module includes a punching box, a box door is arranged on the top of the punching box, a punching seat is arranged in the punching box, a positioning groove is arranged on the punching seat for positioning the square silicon core crossbeam, a punching head is movably arranged on one side of the punching seat in the punching box, and a third driving mechanism is arranged in the punching box for driving the punching head to move towards the punching seat.

[0012] Preferably, a spraying mechanism is further arranged on the inner side wall of the punching box, the spraying mechanism includes a spraying pipe arranged on the inner wall of the punching box, a spraying hole is arranged on the spraying pipe opposite to the position of the punching seat, and a water tank and a water pump are connected to the spraying pipe.

[0013] Preferably, a box door sliding rod is arranged on the top of the punching box, a sliding block is arranged on the box door matched with the box door sliding rod, and a fourth driving mechanism is arranged on the punching box for driving the box door to move along the box door sliding rod.

[0014] The utility model discloses an automatic punching device for square silicon core crossbeam, and the remarkable beneficial effects mainly embody the following several aspects:

[0015] (1) Improve production efficiency: Through the automation and continuous operation mode, the device can greatly improve the punching efficiency of the square silicon core beam. Compared with the traditional manual punching method, the device uses mechanical clamps to realize the rapid grabbing and transfer of the square silicon core beam, and the punching module can also efficiently complete the punching operation, thereby significantly shortening the production cycle and improving the overall production efficiency.

[0016] (2) Ensure punching accuracy: The device can ensure the stability and accuracy of the square silicon core beam during the punching process through precise mechanical control and positioning system. The precise grabbing and transfer of the mechanical clamps and the precise punching of the punching module together ensure that the center distance between the two holes of the beam is within ±2mm, meeting the high-precision punching requirements and effectively avoiding the problem of abnormal or scrap of the whole batch of raw materials due to punching errors.

[0017] (3) Strong adaptability: The device has good adaptability and flexibility, and can meet the punching needs of square silicon core beams of different specifications and sizes. By adjusting the relevant parameters of the mechanical clamps and punching modules, the device can easily adapt to different specifications of the beam without frequent replacement of clamps or adjustment of equipment, thereby reducing production costs and operation difficulty.

[0018] (4) Reduce labor intensity: The traditional manual punching method requires workers to work for a long time with high intensity, which not only has low work efficiency, but also easily causes worker fatigue and misoperation. The device greatly reduces the labor intensity of workers through automated operation mode, improves the operation safety, and also provides a more comfortable working environment for workers.

[0019] (5) Improve product quality: The automated punching device can ensure the consistency and stability of each punching step, thereby improving the quality and consistency of the products. This is crucial for the semiconductor material processing industry, as high-quality products can enhance the market competitiveness of enterprises, win the trust and recognition of more customers.

[0020] In summary, the utility model discloses a square silicon core beam automatic punching device, and the beneficial effect is remarkable, not only improves production efficiency, guarantees the punching accuracy and adaptability, but also reduces labor intensity, improves product quality, and injects new vitality for the development of semiconductor material processing industry. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is the whole structure diagram of automatic punching device Figure 1 ;

[0022] Figure 2 It is the whole structure diagram of automatic punching device Figure 2 ;

[0023] Figure 3 Here is a schematic diagram of the material storage module:

[0024] Figure 4 This is a schematic diagram of the transfer mechanism;

[0025] Figure 5 This is a structural diagram of the punching module.

[0026] In the diagram, 1-frame, 2-material storage module, 3-drilling module, 4-transfer mechanism, 5-square silicon core crossbeam, 6-first mechanical gripper, 7-second mechanical gripper, 8-spraying mechanism; 201-storage rack; 202-base plate; 203-side plate; 301-drilling box; 302-box door; 303-drilling seat; 304-positioning groove; 305-drilling head; 306-third drive mechanism; 307-spray pipe; 308-spray hole; 309-box door slide bar; 310-slider; 311-fourth drive mechanism; 401-sliding guide rail; 402-sliding seat; 403-first drive mechanism; 404-second drive mechanism. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0028] Example 1:

[0029] like Figures 1-5 As shown, an automatic perforation device for silicon core beams includes a frame 1. A material storage module 2 and a perforation module 3 are installed on the frame 1 along the flow direction of the silicon core beams. Multiple silicon core beams 5 are installed on the material storage module. The perforation module is used to perforate the silicon core beams. A transfer mechanism 4 is installed on the frame to transfer the silicon core beams from the material storage module to the perforation module. The transfer mechanism 4 includes a first mechanical gripper 6 and a second mechanical gripper 7 movably installed on the frame. The first mechanical gripper 6 is used to grab the silicon core beams in the material storage module, and the second mechanical gripper 7 is used to grab the perforated silicon core beams in the perforation module.

[0030] The material storage module 2 comprises a storage rack 201, the storage rack comprises a bottom plate 202, side plates 203 are installed on both sides of the bottom plate, a clamping groove 203 is formed on the inner side wall of the side plate, and the clamping grooves of the two side walls are oppositely installed to form a storage groove for placing the square silicon core beam. This design enables the square silicon core beam to be stored in the storage groove in an orderly and neat manner, which is convenient for management and use. When needed, the required square silicon core beam can be quickly taken out from the storage groove, thereby improving the production efficiency. In addition, since the opening of the storage groove faces upward, the first mechanical gripper is convenient to grasp. In addition, the design of the storage groove has a certain flexibility, and can be adjusted according to square silicon core beams of different specifications and sizes. This means that the material storage module can adapt to the storage needs of different products, without the need for frequent replacement of storage equipment or complex adjustment work.

[0031] The transfer mechanism 4 comprises a sliding guide rail 401 installed on a rack, the sliding guide rail is arranged in the direction from the material storage module to the punching module, a sliding seat 402 is installed on the sliding guide rail, the first mechanical gripper and the second mechanical gripper can be installed on the sliding seat and can be lifted, a first driving mechanism 403 for driving the sliding seat to move along the sliding guide rail is installed on the rack, and a second driving mechanism 404 for driving the first mechanical gripper and the second mechanical gripper to lift is installed on the sliding seat. The above design has the following advantages: (1) by installing the sliding guide rail and the sliding seat, the first mechanical gripper and the second mechanical gripper can move quickly and stably along the sliding guide rail, thereby realizing efficient transfer of the square silicon core beam from the material storage module to the punching module. This design not only improves the transfer speed, but also ensures the stability and accuracy during the transfer process, avoiding production problems caused by transfer errors. (2) The transfer mechanism adopts a combined design of sliding guide rail and sliding seat, which is not only compact and stable, but also can effectively reduce the vibration and noise of the equipment during operation. At the same time, through accurate calculation and debugging, the cooperation precision and stability between the components are ensured, thereby improving the reliability and service life of the entire equipment. (3) Since the transfer mechanism adopts a modular design, the connection and disconnection between the components are very convenient. This not only makes the maintenance and repair of the equipment more simple and fast, but also reduces the maintenance cost and time cost. At the same time, the modular design also enables the equipment to quickly locate and repair problems when a fault occurs, thereby ensuring the continuity and stability of production.

[0032] The punching module 3 includes a punching box 301, a box door 302 is opened at the top of the punching box, a punching seat 303 is installed in the punching box, a positioning groove 304 for positioning the silicon core beam is installed on the punching seat, a punching head 305 is movably installed in the punching box corresponding to the side of the punching seat, and a third driving mechanism 306 is installed in the punching box for driving the punching head to move towards the punching seat. The punching module can accurately position the silicon core beam by designing the punching box, the punching seat and the positioning groove, ensuring the accuracy of the punching position. This design reduces the punching error caused by inaccurate positioning, improves the quality and consistency of the product. The punching head can accurately move towards the punching seat by the driving of the third driving mechanism, realizing fast and efficient punching operation. This automatic control method not only improves the production efficiency, but also reduces the difficulty and error of manual operation.

[0033] The inside wall of the punching box 301 is also provided with a spraying mechanism 8, which includes a spraying pipe 307 installed on the inner wall of the punching box, a spraying hole 308 installed opposite the punching seat position on the spraying pipe, and a water tank and a water pump connected to the spraying pipe. The design of the spraying mechanism can cool and clean the silicon core beam and the punching head during the punching process. The spraying holes on the spraying pipe can uniformly spray water mist, effectively reducing the heat and debris generated during punching, and protecting the punching head and the silicon core beam from damage. Through the connection of the water tank and the water pump, the spraying mechanism can continuously provide stable water flow, ensuring the cleanliness and moisture of the punching environment. This design not only prolongs the service life of the punching head and the equipment, but also improves the stability and reliability of the punching operation.

[0034] The top of the punching box is provided with a box door sliding rod 309, the box door is provided with a sliding block 310 matched with the box door sliding rod, and the punching box is provided with a fourth driving mechanism 311 for driving the box door to move along the box door sliding rod. The rapid opening and closing of the box door helps to reduce the pollution of dust and debris generated during the punching process to the production environment. After the punching operation is completed, the box door can be quickly closed to seal the dust and debris in the punching box, thereby maintaining the cleanliness and tidiness of the production environment. The design of the box door sliding rod and the sliding block makes the box door flexible to adjust according to different operation requirements. For example, when the punching head needs to be replaced or the equipment needs to be maintained, the box door can be easily opened for operation. This design improves the flexibility and adaptability of the equipment, making it better meet different production requirements.

[0035] It is apparent for a person skilled in the art that the present application is not restricted to the details of the above exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary only, and not limiting, the scope of the present application being defined by the appended claims rather than the above description, and all changes coming within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims concerned.

Claims

1. A square silicon core beam automatic punching device, comprising a rack, characterized in that: The rack is provided with a material storage module and a punching module along the flow direction of the square silicon core cross beam, the material storage module is provided with a plurality of square silicon core cross beams, the punching module is used for punching the square silicon core cross beam, the rack is provided with a transfer mechanism for transferring the square silicon core cross beam from the material storage module to the punching module, the transfer mechanism comprises a first mechanical clamp jaw and a second mechanical clamp jaw movably arranged on the rack, the first mechanical clamp jaw is used for grabbing the square silicon core cross beam in the material storage module, and the second mechanical clamp jaw is used for grabbing the square silicon core cross beam after punching in the punching module.

2. The automatic punching device for square silicon core beam according to claim 1, characterized in that: The material storage module comprises a storage rack, the storage rack comprises a bottom plate, side plates are arranged on both sides of the bottom plate, clamping grooves are formed on the inner side walls of the side plates, and the clamping grooves of the two side walls are oppositely arranged to form a storage groove for placing the square silicon core cross beam.

3. The automatic punching device for square silicon core beam according to claim 2, characterized in that: The transfer mechanism comprises a sliding guide rail arranged on the rack, the sliding guide rail is arranged along the direction from the material storage module to the punching module, a sliding seat is arranged on the sliding guide rail, the first mechanical clamp jaw and the second mechanical clamp jaw can be arranged on the sliding seat in an elevatable manner, a first driving mechanism is arranged on the rack and used for driving the sliding seat to move along the sliding guide rail, and a second driving mechanism is arranged on the sliding seat and used for driving the first mechanical clamp jaw and the second mechanical clamp jaw to elevate.

4. The automatic punching device for square silicon core beam according to claim 3, characterized in that: The punching module comprises a punching box, a box door is arranged on the top of the punching box, a punching seat is arranged in the punching box, a positioning groove for positioning the square silicon core cross beam is arranged on the punching seat, a punching head is movably arranged on one side of the punching seat in the punching box, and a third driving mechanism is arranged in the punching box and used for driving the punching head to move towards the punching seat.

5. The automatic punching device for square silicon core beam according to claim 4, characterized in that: The inner side wall of the punching box is further provided with a spraying mechanism, the spraying mechanism comprises a spraying pipe arranged on the inner wall of the punching box, the spraying pipe is provided with a spraying hole opposite to the position of the punching seat, and the spraying pipe is connected with a water tank and a water pump.

6. The automatic punching device for square silicon core beam according to claim 4, characterized in that: The top of the punching box is provided with a box door sliding rod, the box door is provided with a sliding block matched with the box door sliding rod, and the punching box is provided with a fourth driving mechanism used for driving the box door to move along the box door sliding rod.

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