Impurity removal device for preparing plastic track particles
By using screening, dust collection, and separation devices, the problems of iron filings removal and dust pollution in plastic track granules have been solved, thereby improving safety and purity.
Patent Information
- Application Number
- CN202422324156.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-09-24
AI Technical Summary
Existing plastic track granule preparation equipment cannot effectively remove iron filings, leading to potential safety hazards and serious dust pollution.
Fine particles are removed by a screening device, dust is collected by a dust collection device, and iron filings are separated by a separation device. Impurities are removed by using an eccentric wheel vibrating screen, dust collection and iron suction rollers in conjunction with magnetic strips.
This improved the practicality of the device, reduced dust pollution and safety hazards, and ensured the purity and safety of the plastic running track.
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Figure CN223685799U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of plastic particle impurity removal, particularly relates to a plastic track particle preparation impurity removal device. BACKGROUND
[0002] A plastic track particle preparation impurity removal device is designed to improve production efficiency, reduce manual intervention, and ensure the purity of plastic track particles. Impurities on the plastic track, such as sharp stones and metal fragments, can cause injuries or falls to athletes. By removing impurities, these safety hazards can be significantly reduced, and the surface of the plastic track after impurity removal is smoother, which helps to increase the friction of the track and provide better grip for athletes during running, reducing the risk of slipping.
[0003] The prior art Chinese utility model patent with application number CN202323456199.2 relates to a plastic track particle preparation impurity removal device, which includes a processing assembly, a screening assembly, a storage assembly, a material conveying assembly, a cover assembly, and a transmission assembly, which can reduce the damage of dust to the health of operators.
[0004] However, the above device does not have the function of screening out iron filings in the particles, and metal impurities can cause injuries or falls to athletes. UTILITY MODEL CONTENT
[0005] To solve the above technical problems, the utility model provides a plastic track particle preparation impurity removal device that screens particle materials through a screening device to remove fine particles, collects dust generated during the screening process of the materials through a dust collection device to reduce pollution of the operating environment caused by dust, and separates iron filings in the material particles through a separation device to improve the practicality of the device.
[0006] The utility model relates to a plastic track particle preparation impurity removal device; it includes a screening device, a dust collection device, and a separation device, the dust collection device is installed on the screening device, and the separation device is installed on the screening device; the screening device screens particle materials to remove fine particles; the dust collection device collects dust generated during the screening process of the materials to reduce pollution of the operating environment caused by dust, and the separation device separates iron filings in the material particles to improve the practicality of the device.
[0007] Preferably, the screening device comprises a frame, a screening bucket, a screening pipeline, a support frame, a spring, an eccentric wheel, a speed reducer motor and a screening plate, the upper end face of the frame is provided with the screening bucket on the right side, the upper end face of the screening bucket is provided with the screening pipeline, the output end of the screening pipeline is located on the left side of the screening bucket, a plurality of groups of support frames are connected to the front and rear sides of the screening pipeline respectively, the lower end face of the support frame is connected to the upper end face of the screening pipeline through the spring, the rear end face of the screening pipeline is provided with the speed reducer motor, the output end of the speed reducer motor extends to the middle part of the screening pipeline through the rear end face of the screening pipeline and is connected to the eccentric wheel, the front end face shaft of the eccentric wheel is connected to a group of support frames on the right side of the rear end face of the screening pipeline, and a plurality of groups of screening plates are arranged on the inner lower end face of the screening pipeline; the speed reducer motor is started to transmit power to the eccentric wheel to drive the eccentric wheel to rotate, the rotating eccentric wheel drives the support frames connected thereto to sway, and then drives the screening pipeline itself to sway in cooperation with the plurality of groups of springs at the lower part of the screening pipeline, so that the material is continuously vibrated in the screening pipeline to complete the screening of small particle materials and impurities in cooperation with the screening plates, and the small particle impurities and materials are discharged from the bottom of the screening bucket, thereby improving the practicality of the device.
[0008] Preferably, the dust collecting device comprises a sealed cabin, a dust collecting bag, a dust collecting head and a fan, the dust collecting head is arranged on the feeding port of the screening pipeline, the sealed cabin is arranged on the right side of the front end face of the screening bucket, the input end of the sealed cabin is connected to the dust collecting head through a pipeline, the dust collecting bag is sleeved on the input end in the sealed cabin, and the fan is arranged on the left side of the upper end face of the sealed cabin and located in the lower part of the sealed cabin; the fan is started to discharge the gas in the sealed cabin, and then the dust generated at the feeding port of the screening pipeline is collected in cooperation with the dust collecting head, and the dust is stored through the dust collecting bag, thereby reducing the pollution of the dust to the operating environment during the screening process, and improving the practicality of the device.
[0009] Preferably, the separating device comprises a separating cabin, a separating bucket, a magnet roller, a magnet strip and a first motor, the upper end face of the frame is provided with the separating cabin on the left side, a group of separating buckets are arranged in the lower part of the separating cabin, the magnet roller is arranged in the middle part of the separating cabin, a plurality of groups of magnet strips are arranged on the inner side of the magnet roller, the output end of the screening pipeline is located in the middle part on the upper side of the separating cabin, the first motor is arranged on the rear end face of the separating cabin and connected to the magnet roller, and the output end of the first motor is connected to the magnet roller; the first motor is started to transmit power to the magnet roller to drive the magnet roller to rotate, the magnet roller cooperates with the magnet strips to receive the material particles and adsorb the iron filings in the material, and then separates the iron filings, and the normal material is discharged from the separating bucket in the front part of the separating cabin, thereby improving the practicality of the device.
[0010] Preferably, the device further comprises a brush roller and a second motor, the brush roller is installed at the lower right part of the separation cabin and closely contacts the side surface of the magnetic roller, the second motor is installed on the rear end surface of the separation cabin and the output end of the second motor is connected with the brush roller; the second motor is started to transmit power to the brush roller to drive the brush roller to rotate, so that the brush roller scrapes off the iron filings adsorbed on the surface of the magnetic roller and discharges the iron filings from the separation hopper at the right part of the separation cabin, preventing the iron filings adsorbed on the surface of the magnetic roller from affecting the normal operation of the equipment during continuous processing, and improving the practicability of the device.
[0011] Preferably, the device further comprises a material blocking plate, the material blocking plate is installed on the upper left end surface of the separation cabin; the material blocking plate is used to intercept the material particles directly bounced off by the magnetic roller during the material separation process, and the practicability of the device is improved.
[0012] Compared with the prior art, the device has the beneficial effects that: the granular material is screened by the screening device, and the fine particles are screened out; the dust generated during the material screening process is collected by the dust collecting device, the pollution of the dust to the operating environment is reduced, and the iron filings in the material particles are separated by the separation device, and the practicability of the device is improved. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 is a first axonometric structural schematic view of the device;
[0014] Figure 2 is a first cross-sectional structural schematic view of the device;
[0015] Figure 3 is a second cross-sectional structural schematic view of the device;
[0016] Figure 4 is a second axonometric structural schematic view of the device;
[0017] Figure 5 is a local enlarged structural schematic view of the device;
[0018] In the drawings, 1 is a rack 1, 2 is a screening hopper 2, 3 is a screening pipeline 3, 4 is a support frame 4, 5 is a spring 5, 6 is an eccentric wheel 6, 7 is a speed reducer motor 7, 8 is a screening plate 8, 9 is a sealing cabin 9, 10 is a dust collecting bag 10, 11 is a dust collecting head 11, 12 is a fan 12, 13 is a separation cabin 13, 14 is a separation hopper 14, 15 is a magnetic roller 15, 16 is a magnet bar 16, 17 is a first motor 17, 18 is a brush roller 18, 19 is a second motor 19, and 20 is a material blocking plate 20. DETAILED DESCRIPTION
[0019] For the convenience of understanding the utility model, the utility model will be described more fully below with reference to the relevant drawings. The utility model can be realized in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
[0020] Embodiments
[0021] As Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 The dust collecting device is installed on the screening device, and the separating device is installed on the screening device;
[0022] First, the reduction motor 7 is started to transmit power to the eccentric wheel 6 to drive the eccentric wheel 6 to rotate, the rotating eccentric wheel 6 drives the support frame 4 connected thereto to sway, and then cooperates with the multiple springs 5 at the lower part of the screening pipeline 3 to drive the screening pipeline 3 to sway, so that the material inside the screening pipeline 3 is continuously vibrated to complete the screening of small particle materials and impurities in cooperation with the screening plate 8, then the fan 12 is started to discharge the gas in the sealed cabin 9, and then cooperates with the dust collecting head 11 to collect the smoke dust generated at the feeding port of the screening pipeline 3, and stores the smoke dust through the dust collecting bag 10, then the first motor 17 is started to transmit power to the magnetic roller 15 to drive the magnetic roller 15 to rotate, the magnetic roller 15 cooperates with the magnet strip 16 to receive the material particles and adsorb the iron filings in the material, then the second motor 19 is started to transmit power to the brush roller 18 to drive the brush roller 18 to rotate, so that the brush roller 18 scrapes off the iron filings adsorbed on the surface of the magnetic roller 15 and discharges the iron filings from the separation hopper 14 in the right part of the separation cabin 13.
[0023] The screening device comprises a rack 1, a screening hopper 2, a screening pipeline 3, a support frame 4, a spring 5, an eccentric wheel 6, a reduction motor 7 and a screening plate 8, the upper end face right part of the rack 1 is provided with the screening hopper 2, the upper end face of the screening hopper 2 is provided with the screening pipeline 3, the output end of the screening pipeline 3 is located on the left side of the screening hopper 2, a plurality of support frames 4 are connected to the front and rear sides of the screening pipeline 3 respectively, the lower end face of the support frame 4 is connected to the upper end face of the screening pipeline 3 through the spring 5, the rear end face of the screening pipeline 3 is provided with the reduction motor 7, the output end of the reduction motor 7 extends to the middle part of the screening pipeline 3 through the rear end face of the screening pipeline 3 and is connected to the eccentric wheel 6, the front end face shaft of the eccentric wheel 6 is connected to a group of support frames 4 on the right part of the rear end face of the screening pipeline 3, and a plurality of screening plates 8 are arranged on the lower end face in the screening pipeline 3.
[0024] The dust collecting device comprises a sealing cabin 9, a dust collecting bag 10, a dust collecting head 11 and a fan 12, the dust collecting head 11 is installed on the feeding port of the screening pipeline 3, the sealing cabin 9 is installed on the right part of the front end face of the screening hopper 2, the input end of the sealing cabin 9 is connected with the dust collecting head 11 through a pipeline, the dust collecting bag 10 is sleeved on the input end in the sealing cabin 9, the fan 12 is installed on the left part of the upper end face of the sealing cabin 9, and the input end of the fan 12 is located in the lower part of the sealing cabin 9;
[0025] The separating device comprises a separating cabin 13, a separating hopper 14, a suction iron roller 15, a magnet strip 16 and a first motor 17, the separating cabin 13 is installed on the left part of the upper end face of the frame 1, a group of separating hoppers 14 are arranged in the lower part of the separating cabin 13 respectively at the front and back, the suction iron roller 15 is installed in the middle part of the separating cabin 13, a plurality of groups of magnet strips 16 are arranged on the inner side face of the suction iron roller 15, the output end of the separating pipeline 3 is located in the middle part of the upper side of the separating cabin 13, the first motor 17 is installed on the rear end face of the separating cabin 13, and the output end of the first motor 17 is connected with the suction iron roller 15;
[0026] The separating device further comprises a brush roller 18 and a second motor 19, the brush roller 18 is installed in the lower right part of the separating cabin 13, the side face of the brush roller 18 is close to the side face of the suction iron roller 15, the second motor 19 is installed on the rear end face of the separating cabin 13, and the output end of the second motor 19 is connected with the brush roller 18;
[0027] The separating device further comprises a blocking plate 20, the blocking plate 20 is installed on the upper part of the left end face of the separating cabin 13;
[0028] The granular material is screened through the screening device, and the fine particles are screened out, the dust generated in the screening process of the material is collected through the dust collecting device, the pollution of the dust to the operating environment is reduced, and the iron scraps in the material particles are separated through the separating device, so that the practicability of the device is improved.
[0029] As Figures 1 to 5As shown, the utility model discloses a kind of impurity removal devices for plastic track granule preparation, when working, first, open speed reducer 7 power transmission is brought to eccentric wheel 6 drive eccentric wheel 6 rotation, rotating eccentric wheel 6 drive its connected support frame 4 sway, further cooperate the multiple spring 5 of the lower part of screening pipeline 3 drive screening pipeline 3 sway itself, make material in screening pipeline 3 inside constantly vibrate cooperate screening plate 8 to complete the screening of small granular material and impurity, then open fan 12 discharge gas in sealed cabin 9, further cooperate dust head 11 with the smoke dust generated at the inlet of screening pipeline 3 is collected, and by dust bag 10 to the smoke dust is stored, then open first motor 17 power transmission is brought to suction roller 15 drive suction roller 15 rotation, suction roller 15 cooperate magnet bar 16 to material particle is received and the iron filings in material are adsorbed, then open second motor 19 power transmission is brought to brush roller 18 drive brush roller 18 rotation, so that brush roller 18 with the iron filings adsorbed on the surface of suction roller 15 is scraped off by separating cabin 13 right part's separating hopper 14 discharge can be.
[0030] The speed reducer 7, the first motor 17, the second motor 19 and the fan 12 of the impurity removal device for plastic track granule preparation are purchased on the market, and the technical personnel in the industry only need to install and operate according to the attached instruction manual, without the creative labor of the technical personnel in the field.
[0031] The above is only preferred embodiment of the utility model, it should be pointed out, for ordinary skilled person in the art, without departing from the technical principle of the utility model, can make several improvements and variations, these improvements and variations also should be regarded as the protection scope of the utility model.
Claims
1. A device for removing impurities from plastic track granules; characterized by, The application relates to a screening device, a dust collecting device and a separating device.
2. The impurity removing device for preparing a plastic track particle according to claim 1, wherein The screening device comprises a rack (1), a screening hopper (2), a screening pipeline (3), support frames (4), springs (5), eccentric wheels (6), a speed reducer (7) and screening plates (8), the right part of the upper end surface of the rack (1) is provided with the screening hopper (2), the upper end surface of the screening hopper (2) is provided with the screening pipeline (3), the output end of the screening pipeline (3) is located on the left side of the screening hopper (2), a plurality of groups of support frames (4) are connected to the front and back surfaces of the screening pipeline (3) respectively, the lower end surface of the support frame (4) is connected to the upper end surface of the screening pipeline (3) through the spring (5), the rear end surface of the screening pipeline (3) is provided with the speed reducer (7), the output end of the speed reducer (7) extends to the middle part of the screening pipeline (3) through the rear end surface of the screening pipeline (3) and is connected to the eccentric wheel (6), the front end surface shaft of the eccentric wheel (6) is connected to a group of support frames (4) on the right part of the rear end surface of the screening pipeline (3), and a plurality of groups of screening plates (8) are arranged on the lower end surface in the screening pipeline (3).
3. The impurity removing device for preparing a plastic track particle according to claim 2, wherein The dust collecting device comprises a sealed cabin (9), a dust collecting bag (10), a dust collecting head (11) and a fan (12), the dust collecting head (11) is arranged on the feeding port of the screening pipeline (3), the right part of the front end surface of the screening hopper (2) is provided with the sealed cabin (9), the input end of the sealed cabin (9) is connected to the dust collecting head (11) through a pipeline, the dust collecting bag (10) is sleeved on the input end in the sealed cabin (9), and the left part of the upper end surface of the sealed cabin (9) is provided with the fan (12), and the input end of the fan (12) is located in the lower part of the sealed cabin (9).
4. The impurity removing device for preparing a plastic track particle according to claim 3, wherein The separating device comprises a separating cabin (13), separating hoppers (14), a magnet roller (15), magnet strips (16) and a first motor (17), the left part of the upper end surface of the rack (1) is provided with the separating cabin (13), a group of separating hoppers (14) are arranged in the lower part of the separating cabin (13) in front and back respectively, the magnet roller (15) is arranged in the middle part of the separating cabin (13), a plurality of groups of magnet strips (16) are arranged on the inner side surface of the magnet roller (15), the output end of the separating cabin (13) is located in the middle part of the upper side of the separating cabin (13), and the rear end surface of the separating cabin (13) is provided with the first motor (17), and the output end of the first motor (17) is connected to the magnet roller (15).
5. The impurity removing device for preparing a plastic track particle according to claim 4, wherein The separating device further comprises a brush roller (18) and a second motor (19), the brush roller (18) is arranged in the right lower part of the separating cabin (13), the side surface of the brush roller (18) is close to the side surface of the magnet roller (15), the rear end surface of the separating cabin (13) is provided with the second motor (19), and the output end of the second motor (19) is connected to the brush roller (18).
6. The impurity removing device for preparing a plastic track particle according to claim 5, wherein The separating device further comprises a material blocking plate (20), and the material blocking plate (20) is arranged on the upper part of the left end surface of the separating cabin (13).
Citation Information
Patent Citations
Impurity removal device for preparing plastic track particles
CN221540334U