Sweeping rolling brush shaft injection molding device for sweeping robot machining

By using multiple arc-shaped plates and positioning components in the injection molding device of the sweeping robot's cleaning roller brush shaft, stable positioning and efficient injection molding of the brush bristles are achieved, solving the problems of low production efficiency and high cost, and improving the molding quality of the cleaning roller brush shaft.

CN223685877UActive Publication Date: 2025-12-19DONGGUAN DUOCHENG HARDWARE TECH CO LTD
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Patent Information

Application Number
CN202423181568.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-12-19
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

The existing cleaning roller brush shafts for robotic vacuum cleaners have low production efficiency and high cost, and the bristles are prone to falling off. During the injection molding process, the bristles are difficult to position, which affects the molding quality.

Method used

Multiple arc-shaped plates are used to form an outer mold sleeve, which is combined with positioning components and a drive unit. The strip is stably positioned by motor drive, and the cleaning roller brush shaft can be easily removed after injection molding.

Benefits of technology

It improved production efficiency, reduced production costs, ensured the injection molding quality of the cleaning roller brush shaft and the stability of the brush bristles, and simplified the demolding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cleaning rolling brush processing, in particular to a cleaning rolling brush shaft injection molding device for cleaning robot processing. Comprising a chassis, a plurality of driving units are evenly distributed on the circumference of the chassis, arc-shaped plates are fixed to the driving units, strip-shaped pieces are installed in vertical grooves in a sealed mode, brush wires are fixed to the sides, away from the center of an outer die sleeve, of the strip-shaped pieces, and an injection pipe communicating with the outer die sleeve is fixed to the chassis; a positioning assembly is further included. The multiple arc-shaped plates are arranged, after the multiple arc-shaped plates define the outer mold sleeve, the strip-shaped piece can be located in the vertical groove, the pressing sleeve and the baffle can limit the strip-shaped piece in the radial direction of the outer mold sleeve, and the stable performance of the strip-shaped piece can be guaranteed in the injection molding process.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of cleaning roll brush processing technical field, specifically to a kind of cleaning roll brush shaft injection molding device of sweeping robot processing. BACKGROUND

[0002] With the improvement of people's living standards, the style type of dust collector on market is more and more, and its performance is more and more superior. Now, the brush wheel of dust collector is mostly single wheel or double wheel, and the bristles on the wheel are generally linear or spiral, or single-piece brush formed by rubber. But whether linear or spiral bristles, they are implanted on the circumference of brush rotating shaft, so that it is necessary to open several insertion holes for inserting bristles on the circumference of brush rotating shaft, and then implant bristles into insertion holes. This way is low in efficiency, high in cost, and bristles are easy to fall off.

[0003] The patent document with publication number CN107116746A discloses an integrated brush and its injection molding mold. The injection molding mold for producing the integrated brush includes a fixed mold and a movable mold. The movable mold is located below the fixed mold. The fixed mold is installed at the bottom of the fixed template of an injection molding machine. The movable mold is installed at the upper part of the movable template of the injection molding machine. The top surface of the movable template is symmetrically provided with guide columns on both sides of the movable mold. The bottom of the movable template is connected with support columns, which are symmetrically distributed at the bottom of the movable template. The bottom end of the support column is fixedly connected with a base. The center of the base is provided with a through hole. A push shaft is sleeved in the through hole. The top of the push shaft is connected with a push plate. The top of the push plate is provided with a push rod and a push rod guide. The push rod and the push rod guide penetrate through the movable template and the movable mold. The lower surface of the fixed mold is provided with a guide groove and a split groove corresponding to the guide columns and the movable mold respectively. The connection between the fixed mold and the fixed template is provided with a pouring system. By fixing the brush wire on the brush handle injection molding device, the brush handle is formed by the injection molding process to cover the brush wire, so that the brush handle and the brush wire are integrated and firmly bonded. However, during the injection molding process, the combined brush wire is relatively soft, which is not convenient for positioning. The brush wire is easy to move during the injection molding process, and the brush wire needs to be trimmed after the injection molding is completed. When the brush wire is pre-installed in the injection molding mold, the multiple clusters of brush wire are combined to form a circular ring, and then the cleaning roll brush shaft is injection molded. The brush wire is integrally formed with the cleaning roll brush shaft. The process of combining the multiple clusters of brush wire to form a circular ring needs a long time.

[0004] In order to improve the production efficiency, the multiple clusters of brush wire are arranged horizontally after being attached to the existing brush processing technology, and then the strip-shaped part is injection molded, so that the strip-shaped part and the multiple clusters of brush wire are combined to form the brush part. The technology is relatively mature. Then the brush part is combined with the injection molding mold, and the cleaning roll brush shaft and the strip-shaped part with multiple clusters of brush wire are integrally injection molded. In this production process, the strip-shaped part is convenient for positioning, and the position of the brush wire is easy to control, so that the production efficiency can be improved and the production cost can be reduced. Utility model content

[0005] The utility model discloses a kind of sweep robot processing's cleaning roll brush shaft injection molding devices, which is convenient to stabilize brush wire, can improve production efficiency.

[0006] To achieve the above object, the utility model provides technical scheme:

[0007] A kind of sweep robot processing's cleaning roll brush shaft injection molding device, including chassis, multiple drive units are arranged on the circumference of chassis, drive unit is driven by motor fixed at the lower end of chassis, motor can simultaneously drive multiple drive units, arc plate is fixed on drive unit, arc plate is located above chassis, arc plate lower end and chassis upper end sliding seal contact, multiple arc plates are enclosed into a cylindrical outer mold cover, the end of the opposite of adjacent two arc plates is sealed contact, the end of the opposite of adjacent two arc plates is uniformly provided with vertical long slot, adjacent two long slots form a vertical slot, strip-shaped piece is sealingly installed in vertical slot, brush wire is fixed on the side of strip-shaped piece away from the center of outer mold cover, injection pipe is fixed on the chassis and communicated with outer mold cover;It also includes positioning assembly, positioning assembly includes support rod, core rod is fixed concentrically at the lower end of support rod, pressure sleeve is slidably arranged on support rod, pressure sleeve is connected with the drive assembly on support rod, two upper and lower blind holes are formed on the part of core rod corresponding to vertical slot, positioning rod corresponding to blind hole is fixed on strip-shaped piece, positioning rod is inserted into blind hole, the lower end of support rod is located in the upper end of outer mold cover, the outer edge of the lower end of support rod is in contact with the inner edge of the upper end of outer mold cover, the outer edge of the upper end of outer mold cover is in contact with the inner edge of pressure sleeve.

[0008] Specifically, the drive unit includes a sliding groove opened in the lower end of the chassis, the length direction of the sliding groove is parallel to the radial direction of the chassis, a sliding plate is slidably connected in the sliding groove, the sliding plate is connected with the chassis through a spring, a drive rod in inverted U shape is fixed on the sliding plate, the lower flat part of the drive rod is fixedly connected with the sliding plate, the upper flat part of the drive rod is fixedly connected with the arc plate, a pull rope is fixed on the sliding plate, and the pull rope is fixedly connected with the output shaft of the motor.

[0009] Specifically, a support plate is slidably arranged on the upper flat part of the drive rod, and the support plate is fixed on the upper end of the chassis.

[0010] Specifically, an arc-shaped hole is formed on the chassis outside the adjacent two arc plates, an arc-shaped stop ring is slidably arranged in the arc-shaped hole, a vertical lower telescopic rod is fixed at the lower end of the chassis, and the lower end of the stop plate is fixedly connected with the lower end of the stop plate, the adjacent two arc plates are blocked by the stop plate outside them.

[0011] Specifically, the drive assembly includes a fixed ring fixed on the upper end of the support rod, multiple vertical upper telescopic rods are uniformly fixed on the lower end of the fixed ring, and the lower end of the upper telescopic rod is fixedly connected with the pressure sleeve.

[0012] Specifically, the upper center of the chassis has a corresponding insertion hole for the core rod, and the lower end of the core rod is inserted into the insertion hole.

[0013] Specifically, the chassis has a clearance groove corresponding to the vertical part of the drive rod, and the length direction of the clearance groove is parallel to the radial direction of the chassis.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] 1. By setting multiple arc-shaped plates, the strip can be positioned in the vertical groove after the multiple arc-shaped plates are combined to form an outer mold sleeve. The pressure sleeve and baffle can limit the strip in the radial direction of the outer mold sleeve, which can ensure the stability of the strip during the injection molding process.

[0016] 2. The positioning rod is inserted into the blind hole of the core rod to facilitate the positioning of the strip.

[0017] 3. After injection molding, the multiple arc-shaped plates are relatively far apart, and then the core rod and support rod can drive the cleaning roller brush shaft to move upward and disengage from between the multiple arc-shaped plates, making it easy to remove the cleaning roller brush shaft.

[0018] 4. During the injection molding process, the baffle and pressure sleeve can block the lower and upper ends of the arc plate, ensuring the stability of the arc plate and the quality of the cleaning roller brush shaft after injection molding. Attached Figure Description

[0019] Figure 1 A schematic diagram of multiple curved plates enclosing an outer mold sleeve.

[0020] Figure 2 This is a sectional view of the outer mold sleeve.

[0021] Figure 3 This is a sectional view of the core rod located inside the outer mold sleeve.

[0022] Figure 4 This is a schematic diagram of a strip-shaped component located within a vertical groove.

[0023] Figure 5 This is a bottom view of the chassis.

[0024] Figure 6 This is a top view of the chassis.

[0025] Figure 7 A top view of multiple curved plates enclosing an outer mold sleeve.

[0026] The names of the parts in the drawings are: 1, chassis, 2, arc plate, 3, long slot, 4, drive rod, 5, let go of the slot, 6, support plate, 7, slide plate, 8, pull rope, 9, motor, 10, slide, 11, spring, 12, baffle, 13, lower telescopic rod, 14, brace, 15, pressure sleeve, 16, upper telescopic rod, 17, fixed ring, 18, core rod, 19, blind hole, 20, strip, 21, brush wire, 22, positioning rod, 23, injection tube, 24, arc hole, 25, insertion hole. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.

[0028] Embodiment one: refer to Figures 1-7 As shown in the figure, a kind of cleaning brush shaft injection molding device of sweeping robot processing, including chassis 1, multiple drive units are uniformly distributed on the circumference of chassis 1, drive unit is driven by motor 9 fixed in the lower end of chassis 1, motor 9 can simultaneously drive multiple drive units.

[0029] Arc plate 2 is fixed on drive unit, arc plate 2 is located above chassis 1, and the lower end of arc plate 2 is in sliding sealing contact with the upper end of chassis 1. Multiple arc plates 2 are combined to form a cylindrical outer sleeve. The opposite ends of adjacent two arc plates 2 are in sealing contact.

[0030] The drive unit includes slide groove 10 opened in the lower end of chassis 1, and the length direction of slide groove 10 is parallel to the radial direction of chassis 1. Slide plate 7 is slidably connected in slide groove 10, and slide plate 7 is connected to chassis 1 by spring 11.

[0031] The lower flat part of drive rod 4 is fixedly connected with slide plate 7, and the upper flat part of drive rod 4 is fixedly connected with arc plate 2. The upper flat part of drive rod 4 is slidably provided with support plate 6, and support plate 6 is fixed on the upper end of chassis 1.

[0032] The let go slot 5 corresponding to the vertical part of drive rod 4 is opened on the chassis 1, and the length direction of let go slot 5 is parallel to the radial direction of chassis 1.

[0033] Pull rope 8 is fixed on slide plate 7, and pull rope 8 is fixedly connected with the output shaft of motor 9.

[0034] The opposite ends of adjacent two arc plates 2 are provided with vertical long slot 3, and adjacent two long slots 3 form a vertical slot.

[0035] The vertical slot is sealingly installed with strip 20, and brush wire 21 is fixed on the side of strip 20 away from the center of the outer sleeve.

[0036] The bottom plate 1 is fixed with a injection pipe 23 in communication with the outer sleeve.

[0037] The cleaning roller brush shaft injection molding device for the sweeping robot further comprises a positioning assembly.

[0038] The positioning assembly comprises a support rod 14, a core rod 18 fixed concentrically at the lower end of the support rod 14, and a pressing sleeve 15 slidingly arranged on the support rod 14 and connected with a driving assembly on the support rod 14.

[0039] The driving assembly comprises a fixing ring 17 fixed at the upper end of the support rod 14, a plurality of vertical upper extension rods 16 fixed uniformly at the lower end of the fixing ring 17, and the upper extension rods 16 fixedly connected with the pressing sleeve 15 at the lower end.

[0040] The core rod 18 is provided with two blind holes 19 arranged vertically on the part corresponding to the vertical slot, and the strip-shaped part 20 is fixed with positioning rods 22 corresponding to the blind holes 19, which are inserted into the blind holes 19, the lower end of the support rod 14 is located in the upper end of the outer sleeve, the outer edge of the lower end of the support rod 14 is in contact with the inner edge of the upper end of the outer sleeve, and the outer edge of the upper end of the outer sleeve is in contact with the inner edge of the pressing sleeve 15.

[0041] The bottom plate 1 is provided with an insertion hole 25 corresponding to the core rod 18 at the center of the upper end, and the lower end of the core rod 18 is inserted into the insertion hole 25.

[0042] The brush wires 21, the strip-shaped part 20 and the positioning rods 22 are injection molded.

[0043] When the cleaning roller brush shaft is injection molded, the motor 9 is started, the output shaft of the motor 9 rotates forward, the output shaft of the motor 9 winds the pull rope 8, the plurality of sliding plates 7, the driving rods 4 and the arc-shaped plates 2 move outwardly of the bottom plate 1, and the springs 11 are compressed. The positioning rods 22 are inserted into the blind holes 19 of the core rod 18, and then the core rod 18 is inserted into the insertion hole 25 of the bottom plate 1.

[0044] In order to facilitate the strip-shaped part 20 to be accurately located in the vertical slot after the plurality of arc-shaped plates 2 enclose the outer sleeve, the insertion hole 25 is a square hole, the core rod 18 is a square rod, the core rod 18 cannot rotate after being inserted into the insertion hole 25, and the plurality of strip-shaped parts 20 on the outer side of the core rod 18 can be accurately positioned.

[0045] When the mold is closed, the motor 9 is started, the output shaft of the motor 9 reversely rotates, and under the action of the elastic force of the springs 11, the sliding plates 7, the driving rods 4 and the arc-shaped plates 2 move toward the center of the bottom plate 1. When the plurality of arc-shaped plates 2 enclose the outer sleeve, the strip-shaped part 20 is sealed in the vertical slot.

[0046] Then the upper telescopic rod 16 is started to make the pressing sleeve 15 go down, and after the pressing sleeve 15 goes down, the outer edge of the outer mold sleeve is in contact with the inner edge of the pressing sleeve 15, and the outer edge of the lower end of the supporting rod 14 is in contact with the inner edge of the outer mold sleeve. The pressing sleeve 15 can position the upper ends of the plurality of arc-shaped plates 2.

[0047] In order to further position the strip-shaped part 20 in the radial direction of the outer mold sleeve, as shown in Figure 4 After the pressing sleeve 15 goes down, the outer side of the upper end of the strip-shaped part 20 is blocked by the inner edge of the pressing sleeve 15, thereby preventing the strip-shaped part 20 from moving in the radial direction during the injection molding process.

[0048] Then the molten polyethylene material is injected into the cavity between the core rod 18 and the outer mold sleeve through the injection pipe 23.

[0049] When the mold is removed, after the polyethylene material cools down, the strip-shaped part 20 and the polyethylene material form a cleaning roller brush shaft. The upper telescopic rod 16 is started to make the pressing sleeve 15 go up, and then the motor 9 is started, the output shaft of the motor 9 rotates in the positive direction, the output shaft of the motor 9 winds the pull rope 8, the plurality of sliding plates 7, the driving rod 4 and the arc-shaped plates 2 move towards the outside of the base plate 1, and then the supporting rod 14, the core rod 18 and the cleaning roller brush shaft are taken out from between the plurality of arc-shaped plates 2, and then the cleaning roller brush shaft is withdrawn from the core rod 18. During the process of the cleaning roller brush shaft being withdrawn from the core rod 18, the positioning rod 22 is pulled off.

[0050] Example Two: Based on Example One, referring to Figures 1-7 As shown in the figure, arc-shaped holes 24 are opened on the base plate 1 outside the adjacent two arc-shaped plates 2, arc-shaped blocking rings are slidably arranged in the arc-shaped holes 24, the base plate 1 is fixed with a vertical lower telescopic rod 13, the lower end of the lower telescopic rod 13 is fixedly connected with the upper end of the blocking plate 12, and the adjacent two arc-shaped plates 2 are blocked by the blocking plate 12 outside them.

[0051] In this embodiment, after the plurality of arc-shaped plates 2 are enclosed to form the outer mold sleeve, in order to further position the arc-shaped plates 2, the blocking plate 12 is made to go up by the lower telescopic rod 13, and after the blocking plate 12 goes up, it can block the lower end of the arc-shaped plate 2.

[0052] When the mold is removed, the plurality of blocking plates 12 go down and enter the arc-shaped holes 24 as a whole, and during the process of the arc-shaped plates 2 moving towards the outside of the base plate 1, the blocking plates 12 are prevented from blocking the arc-shaped plates 2.

[0053] In order to better position the strip-shaped part 20, as shown in Figure 4 After the blocking plate 12 goes up, the blocking plate 12 blocks the outer side of the lower end of the strip-shaped part 20, thereby improving the stability of the strip-shaped part 20 in the vertical groove.

[0054] The above merely describes preferred embodiments of the present application and is not intended to limit the present application, and any modification, equivalent replacement, and improvement within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A kind of sweeping robot processing cleaning roller brush shaft injection molding device, including chassis (1), it is characterized in that, The chassis (1) is provided with a plurality of driving units which are circumferentially and evenly arranged, the driving units are driven by the motor (9) fixed at the lower end of the chassis (1), the motor (9) can simultaneously drive a plurality of driving units, the arc-shaped plate (2) is fixed on the driving unit, the arc-shaped plate (2) is located above the chassis (1), the lower end of the arc-shaped plate (2) is in sliding sealing contact with the upper end of the chassis (1), a plurality of arc-shaped plates (2) enclose a cylindrical outer sleeve, the opposite ends of the adjacent two arc-shaped plates (2) are in sealing contact, the opposite ends of the adjacent two arc-shaped plates (2) are provided with vertical long grooves (3), the adjacent two long grooves (3) form a vertical groove, the strip-shaped part (20) is sealingly installed in the vertical groove, the brush wire (21) is fixed on the side of the strip-shaped part (20) away from the center of the outer sleeve, the injection pipe (23) is fixed on the chassis (1) and communicates with the outer sleeve; the positioning assembly further comprises a supporting rod (14), the lower end of the supporting rod (14) is concentrically fixed with a core rod (18), the supporting rod (14) is slidingly provided with a pressing sleeve (15), the pressing sleeve (15) is connected with the driving assembly on the supporting rod (14), the core rod (18) is provided with two blind holes (19) which are arranged in an upper-lower manner on the corresponding part of the core rod (18), the strip-shaped part (20) is fixed with a positioning rod (22) corresponding to the blind hole (19), the positioning rod (22) is inserted into the blind hole (19), the lower end of the supporting rod (14) is located in the upper end of the outer sleeve, the outer edge of the lower end of the supporting rod (14) is in contact with the inner edge of the upper end of the outer sleeve, and the outer edge of the upper end of the outer sleeve is in contact with the inner edge of the pressing sleeve (15).

2. The injection molding device for the cleaning roller shaft of the sweeping robot according to claim 1, wherein, The driving unit comprises a sliding groove (10) formed in the lower end of the chassis (1), the length direction of the sliding groove (10) is parallel to the radial direction of the chassis (1), the sliding plate (7) is slidingly connected in the sliding groove (10), the sliding plate (7) is connected with the chassis (1) through the spring (11), the driving rod (4) in inverted U shape is fixed on the sliding plate (7), the lower flat part of the driving rod (4) is fixedly connected with the sliding plate (7), the upper flat part of the driving rod (4) is fixedly connected with the arc-shaped plate (2), and the pulling rope (8) is fixed on the sliding plate (7) and is fixedly connected with the output shaft of the motor (9).

3. The injection molding device for a cleaning roller shaft of a sweeping robot according to claim 2, wherein The upper flat part of the driving rod (4) is slidingly provided with the supporting plate (6), and the supporting plate (6) is fixed on the upper end of the chassis (1).

4. The injection molding device for a cleaning roller shaft of a sweeping robot according to claim 1, wherein, The arc-shaped hole (24) is formed in the chassis (1) outside the adjacent two arc-shaped plates (2), the arc-shaped stop ring is slidingly arranged in the arc-shaped hole (24), the vertical lower telescopic rod (13) is fixed at the lower end of the chassis (1), the lower end of the lower telescopic rod (13) is fixedly connected with the lower end of the baffle (12), and the adjacent two arc-shaped plates (2) are blocked by the baffle (12) outside them.

5. The brush roll shaft injection molding device for a robotic vacuum cleaner of claim 1, wherein, The driving assembly comprises the fixed ring (17) fixed on the upper end of the supporting rod (14), a plurality of vertical upper telescopic rods (16) are uniformly fixed on the lower end of the fixed ring (17), and the lower end of the upper telescopic rod (16) is fixedly connected with the pressing sleeve (15).

6. The brush roll shaft injection molding device for a robotic vacuum cleaner of claim 1, wherein, The insertion hole (25) corresponding to the core rod (18) is formed in the center of the upper end of the chassis (1), and the lower end of the core rod (18) is inserted into the insertion hole (25).

7. The brush roll shaft injection molding device for a robotic vacuum cleaner of claim 2, wherein, The bottom disc (1) is provided with a clearance slot (5) corresponding to the vertical part of the driving rod (4), and the length direction of the clearance slot (5) is parallel to the radial direction of the bottom disc (1).

Citation Information

Patent Citations

  • Integrated brush and integrated brush injection mold

    CN107116746A