Book opening digital gold stamping equipment
By combining a digital hot stamping printhead with a vision positioning device, the problems of registration difficulties and high costs in book edge hot stamping equipment have been solved, achieving precise and low-cost hot stamping operations and meeting personalized design needs.
Patent Information
- Application Number
- CN202520390343.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-06
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-03-06
AI Technical Summary
In existing technologies, book edge hot stamping equipment suffers from problems such as difficulty in registration, incomplete graphics and text, high cost, and long processing time, and is particularly uneconomical for small-batch and personalized design needs.
It adopts a digital hot stamping printhead combined with a vision positioning device and a linear drive device. The hot stamping position is accurately determined by machine vision technology, and the integrity and consistency of the hot stamping graphic are ensured by the roller pressure roller. The hot stamping quality is improved by combining the rolling roller and the electrostatic generator.
It achieves precise hot stamping on the edges of books and periodicals, solves the problems of registration difficulties and high costs, meets the needs of small batch and personalized design, and improves the quality and efficiency of hot stamping.
Smart Images

Figure CN223686178U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to book processing equipment technical field especially a book mouth digital gold stamping equipment. BACKGROUND
[0002] With the development of social economy and the improvement of people's living standards, the market puts forward higher and higher requirements on the appearance quality and personalized design of books. As an important part of the appearance of books, the decoration process of the book mouth gradually attracts the widespread attention of publishers, printing plants and consumers.
[0003] At present, there is a lack of equipment for gold stamping on the book mouth of books in the market. In the existing book printing industry, traditional flat pressing gold stamping or template gold stamping process is mainly adopted. Flat pressing gold stamping has the problem of difficult positioning in the operation process, which easily leads to gold stamping position deviation and incomplete graphics, seriously affecting the appearance quality of books. And the template gold stamping depends on the pre-made gold stamping template, its production process is time-consuming and laborious, needs professional technical personnel to operate, and the cost is high, especially in small batch and personalized design demand, the economy is extremely poor.
[0004] The content of the background section of this document is not an admission that anything in this document is prior art to any country, and that anything in this document is necessarily prior art to the patent application. SUMMARY
[0005] In view of one or more defects in the prior art, the utility model provides a book mouth digital gold stamping equipment, which comprises:
[0006] A conveying device is configured to convey a gold stamping film along a predetermined conveying path, and in at least part of the conveying path, the conveying device conveys the gold stamping film in a first direction;
[0007] A gold stamping workbench is arranged below the conveying device and is configured to carry a printing substrate;
[0008] A linear drive device is connected with the gold stamping workbench and is configured to drive the gold stamping workbench to move in the first direction;
[0009] A digital gold stamping print head is arranged above the conveying device;
[0010] A roller wheel is arranged above the conveying device and is located downstream of the digital gold stamping print head, and the roller wheel is configured to roll and press the gold stamping film;
[0011] A visual positioning device comprises a camera and an image processing module, wherein the camera is configured to acquire an image of the printing substrate in the gold stamping workbench, and the image processing module is configured to determine the relative position of the printing substrate and the digital gold stamping print head according to the image.
[0012] According to one aspect of the present application, the gilding workbench comprises a bottom support, a first positioning plate and a second positioning plate, wherein the first positioning plate and the second positioning plate are arranged in a first direction and are located above the bottom support and are substantially perpendicular to the bottom support.
[0013] According to one aspect of the present application, the gilding workbench further comprises a first linear actuator, which is connected to the bottom support and is configured to drive the bottom support to move up or down.
[0014] According to one aspect of the present application, the book opening digital gilding equipment further comprises a distance measuring sensor, which is configured to measure the height of the printing object carried by the gilding workbench.
[0015] According to one aspect of the present application, the gilding workbench further comprises a second linear actuator, which is connected to the first positioning plate or the second positioning plate and is configured to drive the first positioning plate or the second positioning plate to move back and forth in the first direction.
[0016] According to one aspect of the present application, the conveying device comprises a unwinding roller, a first direction changing roller, a second direction changing roller and a winding roller arranged in sequence along the conveying path.
[0017] According to one aspect of the present application, the book opening digital gilding equipment further comprises a rolling roller, which is arranged above the gilding workbench and is configured to rotate around a first axis.
[0018] According to one aspect of the present application, the book opening digital gilding equipment further comprises an electrostatic generator, which is coupled to the rolling roller.
[0019] Compared with the prior art, the embodiment of the present application provides a book opening digital gilding equipment, which can accurately perform gilding operation on the book opening of a book, and solves the problems of difficult positioning, incomplete graphics and texts in traditional flat pressing gilding, high cost and long time consumption of template gilding. Specifically, the digital gilding print head can heat and print the gilding film according to the pre-stored graphics and text information, and the graphics and text information can be modified at any time, thereby meeting the needs of small batch production and personalized design at low cost. The visual positioning device can accurately determine the relative position of the printing object and the digital gilding print head by using machine vision technology, and ensure the accurate alignment of the gilding graphics and texts printed by the digital gilding print head and the book opening of the book; the linear driving device drives the gilding workbench to move in the first direction, and the rolling action of the rolling wheel on the gilding film ensures the integrity and consistency of the gilding graphics and texts. BRIEF DESCRIPTION OF DRAWINGS
[0020] The accompanying drawings are used to provide further understanding of the present application, and constitute a part of the specification, and are used to explain the present application together with embodiments of the present application, and do not constitute a limitation on the present application. In the drawings:
[0021] Figure 1 A schematic view of a book opening digital gilding equipment is shown according to an embodiment of the present application;
[0022] Figure 2 A use state schematic view of a book opening digital gilding equipment is shown according to an embodiment of the present application.
[0023] In the drawings: 100, book opening digital gilding equipment; 110, rack; 120, conveying device; 121, unwinding roller; 122, first direction-changing roller; 123, second direction-changing roller; 124, winding roller; 125, tensioning roller; 130, gilding workbench; 131, bottom support; 132, first positioning plate; 133, second positioning plate; 134, first linear driver; 135, distance measuring sensor; 136, second linear driver; 137, outer frame; 140, digital gilding print head; 150, visual positioning device; 151, camera; 152, image processing module; 160, roller pressing wheel; 170, linear driving device; 180, rolling roller; 190, electrostatic generator. DETAILED DESCRIPTION
[0024] Hereinafter, only certain exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present application. Therefore, the drawings and the description are considered to be exemplary in nature rather than limiting.
[0025] In the description of the present application, it is understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited.
[0026] In the description of the utility model, it needs to explain, unless another explicit provision and limitation, the term "installation", "link", "connection" should do the broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected: can be mechanical connection, also can be electric connection or can communicate with each other; It can be directly connected, also can be indirectly connected through the intermediate medium, can be the communication of two elements or the interaction of two elements. For ordinary skilled in the art, the specific meaning of the above-mentioned terms in the utility model can be understood according to the specific circumstances.
[0027] In the utility model, unless another explicit provision and limitation, the first feature is "on" or "under" the second feature can include the first and second features direct contact, also can include the first and second features are not direct contact but contact through another feature between them. Moreover, the first feature is "on", "above" and "on" the second feature includes the first feature is directly above and obliquely above the second feature, or just indicates that the horizontal height of the first feature is higher than the second feature. The first feature is "under", "below" and "under" the second feature includes the first feature is directly above and obliquely above the second feature, or just indicates that the horizontal height of the first feature is less than the second feature.
[0028] The following disclosure provides many different embodiments or examples for implementing different structures of the utility model. In order to simplify the disclosure of the utility model, the components and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the utility model. In addition, the utility model can repeatedly refer to numbers and / or letters in different examples, and such repetition is for the purpose of simplification and clarity, which itself does not indicate the relationship between the various embodiments and / or settings discussed. In addition, the utility model provides various specific examples of processes and materials, but those skilled in the art can realize the application of other processes and / or the use of other materials.
[0029] The preferred embodiments of the utility model are described below in conjunction with the drawings, and it should be understood that the preferred embodiments described here are only used to illustrate and explain the utility model, and are not used to limit the utility model.
[0030] Figure 1 A schematic diagram of a book opening digital gilding equipment 100 according to an embodiment of the utility model is shown, Figure 2 A use state schematic diagram of a book opening digital gilding equipment 100 according to an embodiment of the utility model is shown, and the following Figure 1 And Figure 2 are described in detail.
[0031] As Figure 1and Figure 2 As shown in the drawings, the book digital gilding device 100 can be used for precise gilding operation on the book of the book. The book digital gilding device 100 mainly comprises a rack 110, a conveying device 120, a gilding workbench 130, a digital gilding print head 140, a visual positioning device 150, a roller wheel 160 and a linear drive device 170. Among them, the conveying device 120 is installed on the rack 110, used for conveying the gilding film along the preset conveying path, and in at least part of the conveying path, the conveying device 120 conveys the gilding film along the first direction. The gilding film is a kind of film material with metal layer and adhesive layer on the surface, which is used to transfer the metal image to the surface of the printing material in the gilding process.
[0032] The gilding workbench 130 is arranged below the conveying device 120, used for carrying and positioning the printing material (such as books), so that the printing material remains stable in the gilding process, and ensures the gilding quality. The linear drive device 170 can be arranged below the gilding workbench 130, used for driving the gilding workbench 130 to move along the first direction, preferably, the movement speed of the gilding workbench 130 is consistent with the conveying speed of the gilding film, so as to avoid deviation of the gilding image.
[0033] The digital gilding print head 140 is installed on the rack 110 and located above the conveying device 120, especially above the conveying path of the gilding film. The digital gilding print head 140 can heat print the gilding film according to the pre-stored image information, and the image information can be modified at any time. The visual positioning device 150 comprises a camera 151 and an image processing module 152, wherein the camera 151 can be arranged above the gilding workbench 130, used for collecting the image of the printing material placed in the gilding workbench 130. It is easy for those skilled in the art to understand that the camera 151 can be arranged as one or more, wherein multiple cameras 151 can shoot images from multiple angles. The image processing module 152 is coupled (such as wireless connection) with the camera 151, and can determine the relative position of the printing material and the digital gilding print head 140 according to the image collected by the camera 151, and then provide accurate position information in the gilding process, thereby facilitating the realization of precise alignment of the gilding image (formed by the digital gilding print head 140 heating and printing on the gilding film) and the book of the book.
[0034] The roller wheel 160 is pivotally installed on the rack 110, which is located above the conveying device 120, especially above the conveying path of the gilding film, and downstream of the digital gilding print head 140 (the upstream and downstream are distinguished according to the conveying direction of the gilding film). In the gilding process, the roller wheel 160 can roll the gilding film, and then transfer the gilding image on the gilding film to the printing material.
[0035] According to an embodiment of the present application, as Figure 1 andFigure 2 As shown in the drawings, the gilding workbench 130 can include a bottom support 131, a first positioning plate 132, and a second positioning plate 133. The bottom support 131 is horizontally arranged to support one or more printing substrates. The first positioning plate 132 and the second positioning plate 133 are arranged above the bottom support 131 in a first direction and are substantially perpendicular to the bottom support 131 (i.e., the first positioning plate 132 and the second positioning plate 133 are vertically arranged). The first positioning plate 132 and the second positioning plate 133 cooperate with each other to clamp and position the printing substrate placed on the bottom support 131, so that the printing substrate remains stable during gilding and ensures gilding quality.
[0036] According to an embodiment of the present application, as shown in Figure 1 and Figure 2 The gilding workbench 130 can further include a first linear actuator 134, which can be, for example, an electric push rod, a pneumatic cylinder, or a hydraulic cylinder, etc. The first linear actuator 134 is connected to the bottom support 131 and is configured to drive the bottom support 131 to rise or fall in the vertical direction, so that the book digital gilding equipment 100 can not only adapt to a variety of different sizes of books, but also can accurately gild the book opening according to the need, thereby realizing diversified and efficient gilding process and meeting the processing needs in different scenarios.
[0037] According to an embodiment of the present application, as shown in Figure 1 and Figure 2 The gilding workbench 130 can further include a distance measuring sensor 135, which can be arranged above the gilding workbench 130. The distance measuring sensor 135 can be, for example, a laser sensor, an ultrasonic sensor, or an infrared sensor, etc. The distance measuring sensor 135 is configured to measure the height of the printing substrate carried by the gilding workbench 130, so as to ensure that the printing surface (book opening) of the printing substrate and the gilding film are ideally attached during gilding, thereby improving the quality and efficiency of gilding. In other embodiments, the distance measuring sensor 135 measures the vertical distance of the printing substrate above the first positioning plate 132 / second positioning plate 133, and takes the vertical distance as the height of the printing substrate.
[0038] According to an embodiment of the present application, as shown in Figure 1 and Figure 2As shown, the gilding workbench 130 can further include a second linear actuator 136, which can be, for example, an electric push rod, a pneumatic cylinder or a hydraulic cylinder, or the like driving device capable of realizing linear motion. The second linear actuator 136 is connected with the first positioning plate 132 and is configured to drive the first positioning plate 132 to reciprocate along the first direction, which enables the first positioning plate 132 and the second positioning plate 133 to clamp and position different numbers / thicknesses of the printing matter, thereby meeting the processing requirements in different scenarios. In other embodiments, the second linear actuator 136 can be connected with the second positioning plate 133 and configured to drive the second positioning plate 133 to reciprocate along the first direction.
[0039] According to an embodiment of the present application, as shown in Figure 1 and Figure 2 As shown, the gilding workbench 130 can further include an outer frame 137 for providing mounting positions and stable support for other components of the gilding workbench 130. Specifically, the bottom support 131, the first positioning plate 132 and the second positioning plate 133 are all arranged inside the outer frame 137 for precise positioning and fixing of the books and periodicals. In addition, the first linear actuator 134 is mounted at the bottom of the outer frame 137 for driving the bottom support 131 or related components to move along the vertical direction; the second linear actuator 136 is mounted on the side of the outer frame 137 for driving the first positioning plate 132 or the second positioning plate 133 to move along the first direction.
[0040] According to an embodiment of the present application, as shown in Figure 1 and Figure 2 As shown, the conveying device 120 can include an unwinding roller 121, a first deflection roller 122, a second deflection roller 123 and a winding roller 124 arranged in sequence on the rack 110 along the conveying path. The unwinding roller 121 can be a driving roller or a driven roller, which is mainly used for mounting and releasing the gilding film roll; the first deflection roller 122 and the second deflection roller 123 are located at the middle section of the conveying path and are used to guide the gilding film to change the running direction, so that the gilding film is conveyed along the first direction between the first deflection roller 122 and the second deflection roller 123; the winding roller 124 is a driving roller, which is mainly used for winding the used gilding film. Preferably, the conveying device 120 can further include a tensioning roller 125 for adjusting the tension of the gilding film, so as to ensure the stability of the gilding film during conveying.
[0041] According to an embodiment of the present application, as shown in Figure 1 and Figure 2As shown, the book mouth digital gilding equipment 100 can further include a rolling roller 180, which is arranged above the gilding workbench 130 and is configured to be rotatable about a first axis. The main function of the rolling roller 180 is to roll the printing material to ensure the flatness of the book mouth, thereby providing a high-quality surface for the subsequent gilding process and ensuring the uniformity and consistency of the gilding effect. Specifically, before the gilding operation starts, the gilding workbench 130 can be driven by the linear driving device 170 to move in the first direction. During this process, the gilding workbench 130 carries the printing material to pass under the rolling roller 180, which applies moderate pressure to the book mouth of the book for rolling treatment. This preprocessing step can effectively eliminate wrinkles or unevenness on the surface of the book, ensure that the printing surface is closely attached to the gilding film during the gilding process, and thus significantly improve the gilding quality. Preferably, the rolling roller 180 is located upstream of the digital gilding print head 140, so that the surface of the printing material has been sufficiently rolled before gilding printing, thereby improving the working efficiency and gilding quality of the equipment.
[0042] According to an embodiment of the present application, Figure 1 and Figure 2 As shown, the book mouth digital gilding equipment 100 can further include an electrostatic generator 190, the output end of which is coupled to the rolling roller 180. In this way, the rolling roller 180 can adsorb and remove impurities such as debris and dust on the surface of the printing material under the action of static electricity, thereby ensuring that the printing surface is cleaner and more tidy, reducing gilding defects caused by surface impurities, and improving gilding quality.
[0043] Compared with the prior art, the embodiment of the present application provides a book mouth digital gilding equipment 100 which can perform precise gilding operation on the book mouth of a book, solving the problems of difficult positioning, incomplete graphics and text, high cost and long time consumption of template gilding in traditional flat-press gilding. Specifically, the digital gilding print head 140 can heat and print the gilding film according to the pre-stored graphics and text information, which can be modified at any time, thereby meeting the needs of small-batch production and personalized design at low cost. The visual positioning device 150 can use machine vision technology to accurately determine the relative position of the printing material and the digital gilding print head 140, ensuring the precise alignment of the gilding graphics and text printed by the digital gilding print head 140 with the book mouth of the book; the linear driving device 170 drives the gilding workbench 130 to move in the first direction, in combination with the rolling action of the rolling wheel 160 on the gilding film, to ensure the integrity and consistency of the gilding graphics.
[0044] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application have been described in detail, for the skilled in the art, it still can be modified, or for the equivalent replacement of part of the technical features of the technical solutions recorded in the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, shall be included within the scope of the present application.
Claims
1. A book opening digital stamping apparatus, characterized by, The book digital gilding equipment comprises a conveying device, a gilding workbench, a linear driving device, a digital gilding print head, a roller pressing wheel, a visual positioning device, a first linear driver, a second linear driver, a distance measuring sensor, and a static electricity generator. The conveying device is configured to convey the gilding film along a preset conveying path, and the conveying device conveys the gilding film in a first direction in at least part of the conveying path. The gilding workbench is arranged below the conveying device and is configured to carry the printing substrate. The linear driving device is connected with the gilding workbench and is configured to drive the gilding workbench to move in the first direction. The digital gilding print head is arranged above the conveying device. The roller pressing wheel is arranged above the conveying device and is located downstream of the digital gilding print head, and the roller pressing wheel is configured to roll and press the gilding film. The visual positioning device comprises a camera and an image processing module, wherein the camera is configured to acquire an image of the printing substrate in the gilding workbench, and the image processing module is configured to determine the relative position of the printing substrate and the digital gilding print head according to the image.
2. The book opening digital stamping apparatus according to claim 1, wherein The gilding workbench comprises a bottom support, a first positioning plate, and a second positioning plate, wherein the first positioning plate and the second positioning plate are arranged in a first direction and are located above the bottom support and are substantially perpendicular to the bottom support.
3. The book opening digital stamping apparatus of claim 2, wherein, The gilding workbench further comprises a first linear driver connected with the bottom support and configured to drive the bottom support to rise or fall.
4. The book opening digital stamping apparatus according to claim 3, wherein The book digital gilding equipment further comprises a distance measuring sensor configured to measure the height of the printing substrate carried by the gilding workbench.
5. The book opening digital stamping apparatus of claim 2, wherein The gilding workbench further comprises a second linear driver connected with the first positioning plate or the second positioning plate and configured to drive the first positioning plate or the second positioning plate to reciprocate in the first direction.
6. The book opening digital stamping apparatus of claim 1, wherein, The conveying device comprises a unwinding roller, a first direction changing roller, a second direction changing roller, and a winding roller arranged in sequence along the conveying path.
7. The book opening digital stamping apparatus of claim 1, wherein, The book digital gilding equipment further comprises a rolling roller arranged above the gilding workbench and configured to rotate around a first axis.
8. The book opening digital stamping apparatus of claim 7, wherein, The book digital gilding equipment further comprises a static electricity generator coupled with the rolling roller.