Winding device

Abstract

The utility model discloses a winding device which comprises a rotating assembly, a driving piece, a winding piece, a sensing piece and a transmission piece, the rotating assembly is connected with the driving piece, the winding piece is arranged on the rotating assembly, the sensing piece is arranged on the outer surface of the winding piece, and the transmission piece is electrically connected with the sensing piece. The driving part drives the rotating assembly to rotate, the rotating assembly drives the winding part to rotate together, the film material is wound in the rotating process of the winding part, in the winding process, the winding part bears pressure brought by the film material, the pressure is collected by the sensing part, the sensing part transmits a collected detection signal to the transmission part, and the transmission part transmits the detection signal to the transmission part. The output of the driving part is adjusted through the detection signal transmitted by the transmission part, so that it is guaranteed that the pressure borne by the winding part is kept within the preset value, the film material transfer printing problem caused by the fact that the pressure between the film material and the winding part is too large is avoided, then the bad loss and cost of the film material are reduced, and meanwhile the quality of the film material is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of film manufacturing technology, specifically, relate to a winding device. BACKGROUND

[0002] In the process of light enhancement film, it is usually stored and transported in the form of roll. In the process of winding light enhancement film, in order to guarantee the effect of light enhancement film after winding, the tension of light enhancement film in conveying needs to be detected and adjusted. The current method is to detect the tension of light enhancement film in conveying, and if the tension is not in the specified range, the tension is adjusted. Although this method can adjust the tension of light enhancement film in conveying, it cannot monitor the internal pressure of the roll formed after winding the light enhancement film. The core of the roll is not flat due to the excessive winding pressure and long-term storage, which is transferred to the surface of the light enhancement film. The light enhancement film will not be used due to the influence of transfer, which increases the defective loss and cost of light enhancement film, and reduces the quality of light enhancement film. SUMMARY

[0003] In view of the deficiencies of the prior art, the utility model provides a winding device.

[0004] The utility model discloses a winding device, it includes: rotating component, drive part, winding piece, sensing piece and transmission piece, rotating component is connected with drive part, winding piece sets up in rotating component, sensing piece sets up on the outer surface of winding piece, transmission piece is electrically connected with sensing piece;

[0005] Among them, the film material is wound on the outer surface of the winding piece and abuts against the sensing piece, the sensing piece outputs the detection signal through the transmission piece, and the output of the drive part is adjusted according to the detection signal.

[0006] According to an embodiment of the utility model, the control part and the speed changing part are also included, the control part is electrically connected with the transmission part and the speed changing part, the control part receives the detection signal output by the transmission part, and the speed changing part is connected with the rotating component and the drive part.

[0007] According to an embodiment of the utility model, the stress receiving part is arranged on the outer surface of the winding piece, and the sensing part is located between the stress receiving part and the winding piece.

[0008] According to an embodiment of the utility model, the stress receiving part is a foam.

[0009] According to an embodiment of the utility model, the rotating component includes a rotating shaft, two supporting seats and two chucks, the two chucks are rotatably arranged on the two supporting seats, the two ends of the rotating shaft are detachably arranged on the two chucks, the speed changing part is connected with the chuck, and the winding piece is sleeved on the rotating shaft.

[0010] According to an embodiment of the present application, the transmission member is connected with the chuck and the speed changing member.

[0011] According to an embodiment of the present application, the transmission member comprises a driving wheel, a driven wheel and a transmission belt, the driving wheel is arranged at the output end of the speed changing member, the driven wheel is arranged at the chuck, and the transmission belt is arranged around the driving wheel and the driven wheel.

[0012] According to an embodiment of the present application, the sensing member is arranged at a local area of the winding member.

[0013] According to an embodiment of the present application, the sensing member is a thin film pressure sensor, and the transmission member is a pressure transmitter.

[0014] According to an embodiment of the present application, the control member is an automatic tension controller, and the speed changing member is a magnetic powder clutch.

[0015] The present application has the advantages that the driving member drives the rotating assembly to rotate, the rotating assembly drives the winding member to rotate, the winding member winds the film material during the rotation, the winding member receives the pressure from the film material during the winding process, the sensing member collects the pressure, the sensing member transmits the collected detection signal to the transmission member, the transmission member adjusts the output of the driving member, so that the pressure received by the winding member is kept within the preset value, the film material transfer problem caused by the excessive pressure between the film material and the winding member is avoided, the film material loss and cost are reduced, and the quality of the film material is improved. BRIEF DESCRIPTION OF DRAWINGS

[0016] The accompanying drawings, which are included to provide a further understanding of the application and constitute a part of this application, illustrate embodiments of the application and together with the description serve to explain the application. In the drawings:

[0017] Figure 1 Fig. 1 is a perspective view of a winding device according to the present application;

[0018] Figure 2 Fig. 2 is a schematic view of the cooperation between the winding member and the sensing member according to the present application;

[0019] Figure 3 Fig. 3 is a sectional view of the cooperation between the rotating shaft, the winding member and the force receiving member according to the present application;

[0020] Figure 4 Fig. 4 is another perspective view of the winding device according to the present application;

[0021] Figure 5 Fig. 5 is another schematic view of the cooperation between the winding member and the sensing member according to the present application;

[0022] Figure 6 Fig. 6 is a third schematic view of the cooperation between the winding member and the sensing member according to the present application.

[0023] Figure 7 Figure 4 is a schematic view of the cooperation between the winding member and the sensing member.

[0024] Reference Signs List

[0025] 1, rotating assembly; 11, rotating shaft;

[0026] 2, driving member;

[0027] 3, winding member;

[0028] 4, sensing member;

[0029] 5, transmission member;

[0030] 6, control member;

[0031] 7, speed-changing member;

[0032] 8, force-receiving member;

[0033] 9, transmission member; 91, driving wheel; 92, driven wheel; 93, transmission belt. DETAILED DESCRIPTION

[0034] In the following, a plurality of embodiments of the present application will be disclosed with reference to the drawings. For the purpose of clear illustration, a plurality of practical details will be described in the following description. However, it should be appreciated that these practical details should not be used to limit the present application. That is, in some embodiments of the present application, these practical details are not necessary. In addition, for the purpose of simplifying the drawings, some conventional structures and components will be shown in the drawings in a simple schematic manner.

[0035] In addition, in the present application, the description such as "first", "second", etc. is only for the purpose of description, and does not particularly indicate the order or sequence, nor limit the present application. It is merely for the purpose of distinguishing components or operations described by the same technical terms, and should not be understood as indicating or implying the relative importance of the technical features indicated or the number of technical features indicated. Therefore, the features limited by "first" and "second" can explicitly or implicitly include at least one of the features. In addition, the technical solutions of various embodiments can be combined with each other, but it must be based on the realization of a person skilled in the art. When the combination of technical solutions contradicts each other or cannot be realized, it should be considered that the combination of technical solutions does not exist, nor is it within the protection scope required by the present application.

[0036] Embodiment one

[0037] As shown in Figures 1-3 , it is a schematic view of the three-dimensional structure of the winding device. Figure 1 Figure 2 ​Figure 1 is a schematic view of the cooperation between the winding member 3 and the sensing member 4; Figure 3 Figure 2 is a schematic view of the cooperation between the rotating shaft 11, the winding member 3 and the force receiving member 8. The winding device of the present application comprises a rotating assembly 1, a driving member 2, a winding member 3, a sensing member 4 and a transmission member 5. The output end of the driving member 2 is connected with the rotating assembly 1. The winding member 3 is arranged on the rotating assembly 1. The sensing member 4 is arranged on the outer surface of the winding member 3. The transmission member 5 is electrically connected with the winding member 3.

[0038] In use, the film material (brightness enhancement film) needs to be wound on the outer surface of the winding member 3. The driving member 2 is operated to drive the rotating assembly 1 to rotate. The rotating assembly 1 drives the winding member 3 to rotate. The winding member 3 gradually winds the film material on its surface in the process of rotation. The sensing member 4 is located between the film material and the winding member 3. The pressure between the film material and the winding member 3 is collected by the sensing member 4. The sensing member 4 transmits the collected detection signal to the transmission member 5. The transmission member 5 outputs the detection signal. Then, the output of the driving member 2 is adjusted according to the detection signal. In the present embodiment, the specific position of the transmission member 5 is not specifically limited. The transmission member 5 only needs to be within the range of receiving and transmitting signals, for example, it is arranged beside the rotating assembly 1 or directly arranged on the rotating assembly 1.

[0039] Specifically, after the transmission member 5 outputs the detection signal, the operator can adjust the driving member 2 according to the detection signal, for example, the output of the driving member 2 is adjusted to be larger, so that the rotating speed of the rotating assembly 1 becomes faster, and vice versa. In the present embodiment, the detection signal is a pressure signal. According to the detection signal, the size of the force of the film material acting on the winding member 3 can be known. When the pressure is too large, the defects (defective parts) on the winding member 3 will be transferred to the film material, causing the film material to be defective. Therefore, by adjusting the output of the driving member 2, the pressure between the film material and the winding member 3 can be within the required range, so as to ensure the quality of the wound film material.

[0040] Please refer to Figure 2 In the present embodiment, the winding member 3 is a hollow roller. The sensing member 4 is arranged on a partial area of the outer surface of the winding member 3. That is, the length of the sensing member 4 after being unfolded is less than the circumference of the winding member 3, so as to facilitate the installation of the sensing member 4 and reduce the cost.

[0041] Please refer to Figure 1The rotating assembly 1 comprises a rotating shaft 11, two supporting seats (not shown in the figure) and two chucks (not shown in the figure), the two supporting seats are rotatably connected with the two chucks respectively, the two ends of the rotating shaft 11 are detachably connected with the two chucks respectively, the winding element 3 is sleeved on the outer surface of the rotating shaft 11, and the output end of the driving element 2 is connected with any one of the chucks. In work, the driving element 2 drives the chuck to rotate, the chuck drives the rotating shaft 11 to rotate, and the rotating shaft 11 drives the winding element 3 to rotate, so that the winding of the film material is realized. Specifically, the driving element 2 is a motor; the output end of the driving element 2 is the output shaft of the driving element 2, and the connection between the output shaft of the driving element 2 and the chuck is realized by using the existing means, for example, the chuck extends outwardly with a shaft rod (not shown in the figure), and the shaft rod and the output shaft of the driving element 2 are connected through a shaft coupling.

[0042] Further, the winding device further comprises a control element 6 and a speed changing element 7, the control element 6 is electrically connected with the transmission element 5 and the speed changing element 7, and the speed changing element 7 is connected with the output shaft of the driving element 2 and the rotating assembly 1. In work, the transmission element 5 transmits the detection signal to the control element 6, the control element 6 is used for adjusting the speed changing element 7, the driving element 2 has constant output, and the output of the driving element 2 is adjusted through the speed changing element 7, so that the rotating speed transmitted to the rotating assembly 1 is changed. Specifically, Figure 1 F1 in the figure is the film material feeding direction, and F2 is the signal transmission direction.

[0043] In the embodiment, the sensing element 4 is a thin film pressure sensor, which can detect the pressure of the film material acting on the winding element 3; the transmission element 5 is a pressure transmitter, which can receive the detection signal transmitted by the sensing element 4 and transmit the corresponding signal analog quantity to the control element 6 through PLC, for example, outputting a voltage in the range of 0-10V; the control element 6 is an automatic tension controller, which transmits a working signal to the speed changing element 7 after receiving the signal transmitted by the transmission element 5; the speed changing element 7 is a magnetic powder clutch, which can adjust the output of the driving element 2 according to the working signal transmitted by the control element 6, for example, the speed changing element 7 outputs a rotating speed smaller than that of the driving element 2 to the rotating assembly 1. It should be noted that the signal transmission between the sensing element 4, the transmission element 5, the control element 6 and the speed changing element 7 is a conventional means, and the signal transmission will not be further described herein.

[0044] Further, the winding device further comprises a force receiving element 8, the force receiving element 8 is arranged on the outer surface of the winding element 3, and the force receiving element 8 is in abutment with the sensing element 4, that is, the sensing element 4 is located between the force receiving element 8 and the winding element 3. In work, the film material is wound on the outer surface of the force receiving element 8 (i.e. the side away from the winding element 3), the force receiving element 8 evenly applies the pressure of the wound film material to the sensing element 4, so that the pressure signal collected by the sensing element 4 is more accurate. In the embodiment, the force receiving element 8 is made of soft material, for example, foam, which can not only better transmit the pressure of the wound film material to the sensing element 4, but also avoid damaging the film material.

[0045] In summary, the driving component 2 drives the rotating assembly 1 to rotate, and the rotating assembly 1 drives the winding component 3 to rotate together. During the rotation of the winding component 3, the film material is wound up. During the winding process, the winding component 3 is subjected to pressure from the film material, which is collected by the sensing component 4. The sensing component 4 transmits the collected detection signal to the transmission component 5. The detection signal transmitted by the transmission component 5 adjusts the output of the driving component 2 to ensure that the pressure on the winding component 3 is kept within the preset value. This avoids film transfer problems caused by excessive pressure between the film material and the winding component 3, thereby reducing the defective loss and cost of the film material and improving the quality of the film material.

[0046] Example 2

[0047] like Figure 4 As shown, Figure 4 This is another three-dimensional structural diagram of the winding device. The difference between this embodiment and Embodiment 1 is that the winding device also includes a transmission component 9, which is connected to the output end of the speed change component 7 and the chuck respectively; during operation, the drive component 2 outputs through the speed change component 7, and the speed change component 7 drives the chuck to rotate through the transmission component 9.

[0048] The transmission component 9 includes a drive wheel 91, a driven wheel 92, and a transmission belt 93. The drive wheel 91 is connected to the output end of the speed change component 7. The driven wheel 92 is mounted on the shaft of the chuck. The transmission belt 93 is wound around the drive wheel 91 and the driven wheel 92. The speed change component 7 drives the drive wheel 91 to rotate. The drive wheel 91 drives the driven wheel 92 to rotate through the transmission belt 93. The driven wheel 92 then drives the chuck to rotate.

[0049] In this embodiment, the transmission component 7 is a dual-shaft magnetic powder clutch, with one shaft connected to the drive component 2 as the input shaft and the other shaft connected to the drive wheel 91 as the output shaft.

[0050] The arrangement of the transmission component 9 allows for flexible positioning of the drive component 2. For example, placing the drive component 2 at the bottom of the support base not only makes full use of the available space but also reduces the overall size of the winding device.

[0051] Example 3

[0052] like Figure 5 As shown, Figure 5 This is the second schematic diagram showing the interaction between the take-up member 3 and the sensor 4. The difference between this embodiment and Embodiment 1 is that the sensor 4 is wrapped around a portion of the take-up member 3, with the axial direction of the take-up member 3 as its width. The width of the area wrapped by the sensor 4 is approximately one-third of the width of the take-up member 3. It can be understood that the unfolded length of the sensor 4 is equal to or greater than the circumference of the take-up member 3. It should also be noted that the area wrapped by the sensor 4 can be located at the end, middle, or between the end and middle of the take-up member 3.

[0053] Example 4

[0054] The difference between this embodiment and Embodiment Two is that the sensing element 4 is wrapped around a portion of the winding member 3, with the axial direction of the winding member 3 as its width, and the width of the area wrapped by the sensing element 4 is 1 / 3 of the width of the winding member 3. It can be understood that the unfolded length of the sensing element 4 is equal to or greater than the circumference of the winding member 3. It should also be noted that the area wrapped by the sensing element 4 can be located at the end, middle, or between the end and middle of the winding member 3.

[0055] Example 5

[0056] like Figure 6 As shown, Figure 6 This is the third schematic diagram showing the cooperation between the take-up member 3 and the sensor 4. The difference between this embodiment and Embodiment 1 is that the sensor 4 is wrapped around a portion of the take-up member 3, with the axial direction of the take-up member 3 as its width. The width of the area wrapped by the sensor 4 is half the width of the take-up member 3. It can be understood that the unfolded length of the sensor 4 is equal to or greater than the circumference of the take-up member 3.

[0057] Example 6

[0058] The difference between this embodiment and Embodiment Two is that: the sensing element 4 is wrapped around a portion of the winding member 3, with the axial direction of the winding member 3 as its width, and the width of the area wrapped by the sensing element 4 is 1 / 2 of the width of the winding member 3. It can be understood that the unfolded length of the sensing element 4 is equal to or greater than the circumference of the winding member 3.

[0059] Example 7

[0060] like Figure 7 As shown, Figure 7 This is the fourth schematic diagram showing the cooperation between the take-up member 3 and the sensor 4. The difference between this embodiment and Embodiment 1 is that the sensor 4 wraps around the outer surface of the take-up member 3, meaning the sensor 4 completely encloses the take-up member 3. It can be understood that the unfolded length of the sensor 4 is equal to or greater than the circumference of the take-up member 3.

[0061] Example 8

[0062] The difference between this embodiment and Embodiment 2 is that the sensor 4 is wrapped around the outer surface of the winding member 3, that is, the sensor 4 completely wraps around the winding member 3. It can be understood that the unfolded length of the sensor 4 is equal to or greater than the circumference of the winding member 3.

[0063] The above description is merely an embodiment of this utility model and is not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principle of this utility model should be included within the scope of the claims of this utility model.

Claims

1. A winding device, characterized in that The application relates to a film material winding device, which comprises a rotating assembly (1), a driving element (2), a winding element (3), a sensing element (4) and a transmission element (5), the rotating assembly (1) is connected with the driving element (2), the winding element (3) is arranged on the rotating assembly (1), the sensing element (4) is arranged on the outer surface of the winding element (3), and the transmission element (5) is electrically connected with the sensing element (4). Wherein, a film material is wound on the outer surface of the winding element (3) and abuts against the sensing element (4), the sensing element (4) outputs a detection signal through the transmission element (5), and the output of the driving element (2) is adjusted according to the detection signal. The device further comprises a control element (6) and a speed-changing element (7), the control element (6) is electrically connected with the transmission element (5) and the speed-changing element (7), the control element (6) receives the detection signal output by the transmission element (5), and the speed-changing element (7) is connected with the rotating assembly (1) and the driving element (2).

2. The winding device according to claim 1, characterized in that The device further comprises a force receiving element (8), the force receiving element (8) is arranged on the outer surface of the winding element (3), and the sensing element (4) is located between the force receiving element (8) and the winding element (3).

3. The winding device according to claim 1, characterized in that The force receiving element (8) is a foam.

4. The winding device according to claim 3, characterized in that The rotating assembly (1) comprises a rotating shaft (11), two supporting seats and two chucks, the two chucks are rotationally arranged on the two supporting seats respectively, the two ends of the rotating shaft (11) are detachably arranged on the two chucks, the speed-changing element (7) is connected with the chucks, and the winding element (3) is sleeved on the rotating shaft (11).

5. The winding apparatus of claim 2, wherein The device further comprises a transmission element (9), the transmission element (9) is connected with the chucks and the speed-changing element (7) respectively.

6. The winding device according to claim 5, characterized in that The transmission element (9) comprises a driving wheel (91), a driven wheel (92) and a transmission belt (93), the driving wheel (91) is arranged on the output end of the speed-changing element (7), the driven wheel (92) is arranged on the chuck, and the transmission belt (93) is arranged around the driving wheel (91) and the driven wheel (92).

7. The winding device according to claim 6, characterized in that The sensing element (4) is arranged on a local area of the winding element (3).

8. The winding device according to any of claims 1-7, characterized in that The sensing element (4) is a thin film pressure sensor, and the transmission element (5) is a pressure transmitter.

9. The winding device according to any of claims 1-7, characterized in that The control element (6) is an automatic tension controller, and the speed-changing element (7) is a magnetic powder clutch.

10. The winding apparatus according to claim 2, 5, 6 or 7, wherein ​

Images