Hanging clamp for planer type milling machine
By introducing adjustment and buffering mechanisms into the gantry milling machine's overhead crane fixture, the problems of fixture damage to materials and angle adjustment were solved, thereby improving processing efficiency and product quality.
Patent Information
- Application Number
- CN202520109030.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-01-17
AI Technical Summary
Traditional gantry milling machines use overhead cranes that are prone to damage when gripping materials, and it is difficult to accurately adjust the material angle, which affects processing efficiency and product quality.
An adjustment mechanism and a buffer mechanism are adopted. The adjustment mechanism adjusts the posture and angle of the material through sprockets and chains, while the buffer mechanism reduces material damage through air pumps and airbags, and achieves flexible clamping by using hydraulic cylinders and airbags.
It enables precise adjustment of material angle and reduces damage during the clamping process, thereby improving processing accuracy and product qualification rate.
Smart Images
Figure CN223687981U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to gantry milling machine processing equipment technical field especially relates to gantry milling machine with row and hangs the fixture. BACKGROUND
[0002] In the processing production of gantry milling machine, hoisting and clamping of material are extremely key links, directly influence processing efficiency, product quality and production cost. The traditional gantry milling machine with row and hangs the fixture has many problems to be solved in practical application.
[0003] The existing row and hangs the fixture when clamping material, because lack effective buffer measure, fixture and material directly rigid contact. Especially for the material of soft texture or surface easy to damage, such as aluminum alloy, precision casting etc., in the process of clamping and hoisting, the pressure that the fixture exerts and the collision that can occur, extremely easy to leave the mark, scratch etc. damage on the material surface, this not only reduces the appearance quality of material, also can influence the inherent performance of material, lead to product rejection rate to rise, increased production cost, when processing large or irregular shape material, often need to adjust the attitude and angle of material, satisfy the processing requirement of gantry milling machine. However, the traditional fixture often difficult to realize flexible, accurate adjustment to the angle of material. The operator usually can only rely on experience to carry out rough manual adjustment, this mode is inefficient and the precision is difficult to guarantee, can not satisfy the demand of modern high-precision processing. Inaccurate angle adjustment can lead to the size deviation of the processed product, reduce product qualified rate, even need to rework the material, further waste time and resources. UTILITARIAN CONTENT
[0004] In order to make up for the above insufficient, the utility model provides gantry milling machine with row and hangs the fixture, aims at improving the problem that the existing technology is easy to cause damage to the material of soft texture and difficult to adjust the angle of large material when clamping.
[0005] In order to realize the above purpose, the utility model adopts the following technical scheme: gantry milling machine with row and hangs the fixture, including gantry, the inside of gantry is provided with adjusting mechanism, it is used for adjusting the attitude and angle of clamping material, the inside of gantry is equipped with row and hangs the fixture, the inside of row and hangs the fixture is equipped with buffer mechanism, it is used for reducing the damage of fixture to material;
[0006] The adjusting mechanism includes fixed frame, the fixed frame slidingly connects in the outer wall of gantry, the outer wall of fixed frame is installed with sprocket, the inside of sprocket is slidingly connected with hoisting chain and adjusting chain, one end of hoisting chain is installed with anti-unhooking hook.
[0007] As a further description of the above technical solution: the row of hanging clamps comprises a lifting ring, the lifting ring is fixedly connected to the outer wall of the anti-unhooking device, the outer wall of the lifting ring is fixedly connected with a cross beam, both ends of the cross beam are rotatably connected with clamping arms, one end of a hydraulic cylinder is fixedly connected to the outer wall of the cross beam, the output end of the hydraulic cylinder is fixedly connected with a pressure plate, the outer wall of the clamping arm is provided with a limiting plate, and both ends of the pressure plate are fixedly connected to the outer wall of the limiting plate.
[0008] As a further description of the above technical solution: the buffer mechanism comprises a gas pump, the gas pump is fixedly connected to the outer wall of the limiting plate, the input end of the gas pump is communicated with the outside world, the output end of the gas pump is communicated with one end of a gas conveying pipe, the outer surface of the clamping arm is fixedly connected with a gas bag, and the other end of the gas conveying pipe is communicated with a control assembly.
[0009] As a further description of the above technical solution: the control assembly comprises an external shell, the external shell is fixedly connected to the outer wall of the clamping arm, the other end of the gas conveying pipe is communicated with the outer wall of the external shell, a plurality of gas outlet holes one are formed in the outer wall of the external shell, a motor is fixedly connected in the external shell, the output end of the motor is fixedly connected with a partitioning cylinder, the partitioning cylinder is rotatably connected to the inner wall of the external shell, a gas outlet hole two is formed in the inner wall of the partitioning cylinder, one end of a partitioning pipe is communicated with the gas outlet hole one, and the other end of the partitioning pipe is communicated with the outer wall of the gas bag.
[0010] As a further description of the above technical solution: the materials of the hoisting chain and the adjusting chain are high-strength alloy steel, and the material of the anti-unhooking device is alloy structural steel.
[0011] As a further description of the above technical solution: the material of the cross beam is carbon structural steel, and the material of the clamping arm is high-strength alloy steel.
[0012] As a further description of the above technical solution: a plurality of gas bags are distributed on the outer wall of the clamping arm.
[0013] The utility model has the advantages of the following beneficial effects:
[0014] 1、The fixed frame is slidably connected to the outer wall of the gantry frame in the utility model, cooperates with the hoisting chain and the adjusting chain on the chain wheel, and the operator can easily change the posture and angle of the material according to the processing requirement, controls the adjusting chain to be retracted or extended, makes the fixed frame tilt, and then drives the row of hanging clamps and the material to adjust the angle, accurately meets the requirement of the gantry milling machine on the material placing position, ensures that the material is in the best position in the processing process, and reduces the processing failure caused by inaccurate positioning.
[0015] 2. The utility model discloses a gas pump is with air is transmitted to control assembly through gas pipe, and then makes the air bag inflation, avoids the rigid contact of material and clamp directly, realizes the effect of relieving impact force, for the material of soft texture or surface easy damage, reduce the damage risk of material in the hoisting process, reduce the material loss, improve the product pass rate. BRIEF DESCRIPTION OF DRAWINGS
[0016] Fig. 1 It is the side view of gantry milling machine use line and hang clamp that the utility model provides;
[0017] Fig. 2 It is the front view of gantry milling machine use line and hang clamp that the utility model provides;
[0018] Fig. 3 It is the schematic diagram of gantry milling machine use line and hang clamp that the utility model provides.
[0019] Legend:
[0020] 1, gantry frame;2, fixed frame;3, chain wheel;4, hoisting chain;5, adjusting chain;6, anti-unhooking;7, lifting ring;8, crossbeam;9, clamping arm;10, hydraulic cylinder;11, pressure plate;12, limit plate;13, air pump;14, gas pipe;15, air bag;16, external shell;17, air hole one;18, motor;19, separate sealing tube;20, air hole two;21, separate sealing pipe. DETAILED DESCRIPTION
[0021] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.
[0022] Reference Figs. 1-3 An embodiment provided by the utility model: gantry milling machine use line and hang clamp, including gantry frame 1, the inside of gantry frame 1 is provided with adjusting mechanism, it is used for adjusting the attitude and angle of clamping material, the inside of gantry frame 1 is equipped with line and hang clamp, the inside of line and hang clamp is equipped with buffer mechanism, it is used for reducing the damage of clamp to material;
[0023] Adjusting mechanism includes fixed frame 2, fixed frame 2 is connected in the sliding of the outer wall of gantry frame 1, the outer wall of fixed frame 2 is installed with chain wheel 3, the inside of chain wheel 3 is connected with hoisting chain 4 and adjusting chain 5 in sliding, the one end of hoisting chain 4 is installed with anti-unhooking 6.
[0024] Specifically, the adjusting mechanism comprises a fixed frame 2, the fixed frame 2 is slidingly connected to the outer wall of the gantry 1 to provide a mounting position, a chain wheel 3 is mounted on the outer wall of the fixed frame 2 to manufacture a working space, a lifting chain 4 and an adjusting chain 5 are slidingly connected inside the chain wheel 3 to control the angle of the clamp, a anti-unhooking hook 6 is mounted at one end of the lifting chain 4 to hook the clamp.
[0025] The row-hoist clamp comprises a lifting ring 7, the lifting ring 7 is fixedly connected to the outer wall of the anti-unhooking hook 6 to provide a hooking position, a crossbeam 8 is fixedly connected to the outer wall of the lifting ring 7 to provide a mounting position, a clamping arm 9 is rotatably connected at both ends of the crossbeam 8 to clamp the material, one end of a hydraulic cylinder 10 is fixedly connected to the outer wall of the crossbeam 8, a pressure plate 11 is fixedly connected to the output end of the hydraulic cylinder 10, a limiting plate 12 is mounted on the outer wall of the clamping arm 9, and both ends of the pressure plate 11 are fixedly connected to the outer wall of the limiting plate 12.
[0026] Specifically, the row-hoist clamp comprises a lifting ring 7, the lifting ring 7 is fixedly connected to the outer wall of the anti-unhooking hook 6 to provide a hooking position, a crossbeam 8 is fixedly connected to the outer wall of the lifting ring 7 to provide a mounting position, a clamping arm 9 is rotatably connected at both ends of the crossbeam 8 to clamp the material, one end of a hydraulic cylinder 10 is fixedly connected to the outer wall of the crossbeam 8, a pressure plate 11 is fixedly connected to the output end of the hydraulic cylinder 10 to provide power, a limiting plate 12 is mounted on the outer wall of the clamping arm 9 to limit the opening and closing degree of the clamp, and both ends of the pressure plate 11 are fixedly connected to the outer wall of the limiting plate 12.
[0027] The buffer mechanism comprises an air pump 13, the air pump 13 is fixedly connected to the outer wall of the limiting plate 12, the input end of the air pump 13 is in communication with the outside, the output end of the air pump 13 is in communication with one end of a gas conveying pipe 14, a gas bag 15 is fixedly connected to the outer surface of the clamping arm 9, and the other end of the gas conveying pipe 14 is in communication with a control assembly.
[0028] The control assembly comprises an external shell 16, the external shell 16 is fixedly connected to the outer wall of the clamping arm 9, the other end of the gas conveying pipe 14 is in communication with the outer wall of the external shell 16, a plurality of gas outlet holes one 17 are formed in the outer wall of the external shell 16, a motor 18 is fixedly connected in the internal of the external shell 16, a partition cylinder 19 is fixedly connected to the output end of the motor 18, the partition cylinder 19 is rotatably connected to the inner wall of the external shell 16, a gas outlet hole two 20 is formed in the inner wall of the partition cylinder 19, one end of a partition pipe 21 is in communication with the gas outlet hole one 17, and the other end of the partition pipe 21 is in communication with the outer wall of the gas bag 15.
[0029] The plurality of gas bags 15 are distributed on the outer wall of the clamping arm 9.
[0030] Specifically, the air pump 13 absorbs the air outside and transports it to the control assembly through the gas conveying pipe 14, then the motor rotates to drive the partition cylinder 19 to rotate, when the gas outlet hole one 17 and the gas outlet hole two 20 are aligned, the air in the external shell 16 is transported to the gas bag 15 through the partition pipe 21, and the gas bag 15 expands accordingly; the plurality of gas bags 15 on the outer wall of the clamp expand according to the specific circumstances of the material to fully adhere to the material.
[0031] The material of the lifting chain 4 and the adjusting chain 5 is high-strength alloy steel, and the material of the anti-unhooking device 6 is alloy structural steel.
[0032] The material of the crossbeam 8 is carbon structural steel, and the material of the clamping arm 9 is high-strength alloy steel.
[0033] Specifically, important components are made of high-strength materials such as high-strength alloy steel or carbon structural steel to meet the strength requirements of actual use.
[0034] Working principle: In the preparation stage of hoisting operation, the operator first determines the relative position of the material and the gantry 1, and then drives the gantry 1 to the top of the material through the external driving device. Then, the fixed frame 2 is slid along the outer wall of the gantry 1, and the adjusting mechanism is adjusted to the appropriate horizontal position. Subsequently, by controlling the rotation of the sprocket 3, the extension and retraction of the lifting chain 4 and the adjusting chain 5 are adjusted. When the material needs to be lifted or lowered, the sprocket 3 is rotated to operate the lifting chain 4, and the anti-unhooking device 6 connected to one end of the lifting chain 4 will rise or fall accordingly, thereby driving the whole line hoist clamp to approach or move away from the material.
[0035] In the process of clamping the material, the hydraulic cylinder 10 in the line hoist clamp starts to work, and the output end of the hydraulic cylinder 10 pushes the pressure plate 11. Since the two ends of the pressure plate 11 are fixedly connected to the limiting plate 12 on the outer wall of the clamping arm 9, the movement of the pressure plate 11 will drive the clamping arm 9 to tighten until the material is tightly clamped. In this process, the limiting plate 12 plays a role in limiting the movement range of the clamping arm 9, ensuring the accuracy and stability of the clamping action, preventing the clamping arm 9 from being excessively opened or closed, and avoiding unnecessary collision damage to the material; after clamping the material, the air pump 13 is started, the input end of the air pump 13 inhales air from the outside, and after compression, the air is transmitted to the control assembly through the air conveying pipe 14. The motor 18 in the control assembly drives the split seal cylinder 19 to rotate. When the air outlet hole two 20 on the split seal cylinder 19 is aligned with the air outlet hole one 17 on the outer wall of the external shell 16, the air will enter the split seal pipe 21 through the air outlet hole one 17, and finally enter the air bag 15 on the outer surface of the clamping arm 9, causing the air bag 15 to expand. In the hoisting process, if the material collides slightly with the surrounding equipment or other objects, the air bag 15 can play a buffering role, reducing the impact force caused by the collision on the material, effectively protecting the material with soft texture or a surface prone to damage.
[0036] During the hoisting process, if it is necessary to adjust the posture and angle of the material, the operator can adjust the angle of the whole line hoist clamp by retracting or extending the adjusting chain 5 at both ends of the crossbeam 8. For example, when the adjusting chain 5 on one side is tightened, the fixed frame 2 will tilt to that side, and the line hoist clamp and the clamped material will also tilt accordingly, achieving fine adjustment of the posture and angle of the material to meet the requirements of the material placement position during gantry milling machine processing.
[0037] When the hoisting is finished and the material needs to be put down, the hydraulic cylinder 10 is operated reversely to make its output end retract, drive the pressure plate 11 to move reversely, make the clamping arm 9 open, and place the material to the designated position, then the air pump 13 stops working, the gas in the air bag 15 is discharged through the control assembly, and the next hoisting operation is prepared.
[0038] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing detailed description of the present application is made with reference to the foregoing embodiments, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.
Claims
1. A crane jib fixture for a planer-type milling machine, comprising a portal (1), characterised in that: The inside of the portal frame (1) is provided with an adjusting mechanism for adjusting the posture and angle of the clamped material, the inside of the portal frame (1) is provided with a travelling crane clamp, the inside of the travelling crane clamp is provided with a buffer mechanism for reducing the damage of the clamp to the material. The adjusting mechanism comprises a fixed frame (2) which is slidingly connected to the outer wall of the portal frame (1), a chain wheel (3) is mounted on the outer wall of the fixed frame (2), a hoisting chain (4) and an adjusting chain (5) are slidingly connected inside the chain wheel (3), and a anti-unhooking hook (6) is mounted at one end of the hoisting chain (4).
2. The gantry mill with a row of hanging clamps according to claim 1, characterized in that: The travelling crane clamp comprises a lifting ring (7) which is fixedly connected to the outer wall of the anti-unhooking hook (6), a cross beam (8) is fixedly connected to the outer wall of the lifting ring (7), clamping arms (9) are rotatably connected at both ends of the cross beam (8), one end of a hydraulic cylinder (10) is fixedly connected to the outer wall of the cross beam (8), a pressure plate (11) is fixedly connected to the output end of the hydraulic cylinder (10), limit plates (12) are mounted on the outer wall of the clamping arms (9), and the pressure plate (11) is fixedly connected to the outer wall of the limit plates (12).
3. The gantry mill with a row of hanging clamps according to claim 2, characterized in that: The buffer mechanism comprises an air pump (13) which is fixedly connected to the outer wall of the limit plates (12), the input end of the air pump (13) is in communication with the outside, one end of a gas conveying pipe (14) is in communication with the output end of the air pump (13), air bags (15) are fixedly connected to the outer surface of the clamping arms (9), and the other end of the gas conveying pipe (14) is in communication with a control assembly.
4. The gantry mill with a row of hanging clamps according to claim 3, characterized in that: The control assembly comprises an external shell (16) which is fixedly connected to the outer wall of the clamping arms (9), the other end of the gas conveying pipe (14) is in communication with the outer wall of the external shell (16), a plurality of air outlet holes (17) are formed in the outer wall of the external shell (16), a motor (18) is fixedly connected inside the external shell (16), a partitioning cylinder (19) is fixedly connected to the output end of the motor (18), the partitioning cylinder (19) is rotatably connected to the inner wall of the external shell (16), air outlet holes (20) are formed in the inner wall of the partitioning cylinder (19), one end of a partitioning pipe (21) is in communication with the air outlet holes (17), and the other end of the partitioning pipe (21) is in communication with the outer wall of the air bags (15).
5. The gantry mill with a row of hanging clamps according to claim 1, characterized in that: The materials of the hoisting chain (4) and the adjusting chain (5) are high-strength alloy steel, and the material of the anti-unhooking hook (6) is alloy structural steel.
6. The gantry mill with a row of hanging clamps according to claim 2, characterized in that: The material of the cross beam (8) is carbon structural steel, and the material of the clamping arms (9) is high-strength alloy steel.
7. The gantry mill with a row of hanging clamps according to claim 3, characterized in that: A plurality of air bags (15) are distributed on the outer wall of the clamping arms (9).