Trapezoidal three-phase separator with two-layer structure

Abstract

The utility model relates to the technical field of three-phase separators, in particular to a trapezoidal three-phase separator with a two-layer structure, which comprises a shell, a water inlet is formed in the lower position of the front side surface of the shell, the guide assembly is arranged at the rear end of the water inlet, and the lantern ring is arranged on the outer surface of the guide assembly; by arranging the driving motor, the output end of the driving motor can drive the transmission shaft to rotate during operation, the transmission shaft drives the driving gear connected with the transmission shaft to rotate during rotation, the driving gear can drive the driven gear meshed with the driving gear to rotate, and the driven gear can drive the lantern ring on the upper surface of the driven gear to rotate during rotation. The direction of the guide assembly is adjusted by adjusting the direction of the guide assembly, so that the material conveying direction is controlled, the guide assembly can impact the inner surface of the shell at different angles during material conveying, the overall flow speed of fluid rotating and flowing in the shell is controlled, and the centrifugal force is controlled.

Description

TECHNICAL FIELD

[0001] The utility model relates to three -phase separator technical field especially relates to a trapezoidal two -layer structure three -phase separator. BACKGROUND

[0002] Three -phase separator is a kind of equipment for separating different phase state material, in sewage treatment mainly used in upflow anaerobic sludge bed reactor, separation digestion gas, digestion liquid and sludge particles, can purify sludge particles, reduce and prevent gas chamber generation and accumulation foam and dregs.

[0003] The existing three -phase separator does not have the function of adjusting inflow angle when using, cannot control the overall flow rate of fluid rotating flow in the equipment by controlling impact angle, the centrifugal force of fluid rotation cannot be adjusted, when three -phase separation, there will be the problem of not completely separated.

[0004] Therefore, in view of the above-mentioned existing three -phase separator does not have the function of adjusting inflow angle when using, cannot control the overall flow rate of fluid rotating flow in the equipment by controlling impact angle, the centrifugal force of fluid rotation cannot be adjusted, when three -phase separation, there will be the problem of not completely separated, a trapezoidal two -layer structure three -phase separator can be designed, by setting drive motor, its output end will drive transmission shaft to rotate when working, transmission shaft drives driving gear connected therewith to rotate when rotating, driving gear will drive driven gear meshing therewith to rotate, driven gear will drive the sleeve ring on its upper surface to rotate when rotating, thereby adjusting the orientation of guide assembly, to control the direction of feeding, so that it can impact with the inner surface of shell at different angles when feeding, to control the overall flow rate of fluid rotating flow in the shell, to control centrifugal force. SUMMARY

[0005] In order to overcome the existing three -phase separator does not have the function of adjusting inflow angle when using, cannot control the overall flow rate of fluid rotating flow in the equipment by controlling impact angle, the centrifugal force of fluid rotation cannot be adjusted, when three -phase separation, there will be the problem of not completely separated.

[0006] The utility model discloses a technical scheme for a trapezoidal two-layer structure three-phase separator, which comprises a shell, a guide assembly, a sleeve ring, a driven gear, a driving gear, a transmission shaft and a driving motor.

[0007] Preferably, the driving motor is provided, and its output end drives the transmission shaft to rotate during operation. The transmission shaft drives the driving gear connected thereto to rotate when rotating, and the driving gear drives the driven gear meshed therewith to rotate. The driven gear drives the sleeve ring on its upper surface to rotate when rotating, thereby adjusting the orientation of the guide assembly to control the feeding direction so that the shell inner surface can be impacted at different angles during feeding, thereby controlling the overall flow rate of the fluid rotating in the shell to control the centrifugal force. This solves the problem that the existing three-phase separator does not have the function of adjusting the inflow angle, cannot control the overall flow rate of the fluid rotating in the device by controlling the impact angle, and cannot completely separate the three phases during three-phase separation.

[0008] Preferably, the guide assembly comprises a bellows and a guide pipe. The rear end of the water inlet is connected to the bellows, the rear end of the bellows is provided with the guide pipe, and the inner surface of the sleeve ring is connected to the outer surface of the guide pipe.

[0009] Preferably, the inner surface bottom of the shell is sleeved with a sludge cover outside the guide assembly, the top surface of the sludge cover is provided with a reflux pipe, the top surface of the shell is provided with a flow divider, and the top of the reflux pipe is connected to the flow divider.

[0010] Preferably, the inside of the shell is provided with a primary separator at the lower position, the inside of the shell is provided with a secondary separator above the primary separator, the upper surface of the primary separator is provided with a conveying pipe, and the conveying pipe is connected to the flow divider through the secondary separator.

[0011] Preferably, the inner surface bottom of the flow divider is provided with a water pipe, the bottom of the water pipe penetrates the upper surface of the shell, the right surface of the shell is provided with a water outlet at the upper position, and the port of the water inlet and the water outlet are both provided with a connecting flange.

[0012] As preferred, the bottom surface of the shell is provided with four symmetrical legs, the bottom surface of the leg is provided with a base, and the fixed assembly is arranged between the two legs, and the fixed assembly comprises a first supporting rod and a second supporting rod.

[0013] As preferred, the bottom surface of the driving motor is provided with a bottom plate, the upper surface corner position of the bottom plate is provided with a fixed rod, and the top of the fixed rod is connected with the bottom surface of the shell.

[0014] The beneficial effects of the utility model are:

[0015] 1. By setting the driving motor, the output end drives the transmission shaft to rotate in operation, the transmission shaft drives the driving gear connected therewith to rotate, the driving gear drives the driven gear meshed therewith to rotate, the driven gear drives the sleeve ring on the upper surface to rotate in rotation, thereby adjusting the orientation of the guide assembly, so as to control the feeding orientation, so that the shell inner surface can impact at different angles in feeding, thereby controlling the overall flow rate of the fluid rotating in the shell, thereby controlling the centrifugal force, thereby solving the problem that the existing three-phase separator does not have the function of adjusting the inflow angle in use, cannot control the overall flow rate of the fluid rotating in the equipment by controlling the impact angle, and the centrifugal force of the fluid rotating cannot be adjusted, so that the three-phase separation cannot be completely separated. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 A trapezoidal two-layer structure three-phase separator three-dimensional structure schematic view is shown.

[0017] Figure 2 A trapezoidal two-layer structure three-phase separator driving gear three-dimensional structure schematic view is shown.

[0018] Figure 3 A trapezoidal two-layer structure three-phase separator shell internal three-dimensional structure schematic view is shown.

[0019] Figure 4 A trapezoidal two-layer structure three-phase separator bottom view three-dimensional structure schematic view is shown.

[0020] Explanation of reference signs: 1, shell; 2, water inlet; 31, corrugated pipe; 32, guide pipe; 4, collar; 5, driven gear; 6, driving gear; 7, transmission shaft; 8, driving motor; 9, sludge cover; 10, return pipe; 11, primary separator; 12, secondary separator; 13, conveying pipe; 14, distribution box; 15, water pipe; 16, water outlet; 17, connecting flange; 18, leg; 19, base; 201, first support rod; 202, second support rod; 21, bottom plate; 22, fixed rod. DETAILED DESCRIPTION

[0021] The utility model is further explained in connection with the drawings and examples.

[0022] Please refer to Figures 1-4 The utility model provides a kind of embodiment: a trapezoidal two-layer structure three-phase separator, including shell 1;Still including guide assembly, collar 4, driven gear 5, driving gear 6, transmission shaft 7 and driving motor 8, the front surface of shell 1 lower position is provided with water inlet 2, the rear end of water inlet 2 is provided with guide assembly, the outer surface of guide assembly is provided with collar 4, the bottom of collar 4 is provided with driven gear 5, driven gear 5 is rotatably connected with the inner surface bottom of shell 1, the side of driven gear 5 is engaged with driving gear 6, the bottom surface middle position of driving gear 6 is provided with transmission shaft 7, transmission shaft 7 is rotatably and sealingly connected with the inner surface bottom of shell 1, the bottom of transmission shaft 7 is provided with driving motor 8, by being provided with driving motor 8, its output end will drive transmission shaft 7 to rotate when operating, transmission shaft 7 drives driving gear 6 connected with it to rotate when rotating, driving gear 6 will drive driven gear 5 engaged with it to rotate, driven gear 5 will drive the collar 4 on its upper surface to rotate when rotating, so as to adjust the orientation of guide assembly, to control the orientation of material conveying, so that it can impact with different angles with the inner surface of shell 1 when material conveying, so as to control the overall flow rate of fluid rotating flow in shell 1, to control centrifugal force.

[0023] Please refer to Figures 2-4In the embodiment, the guide assembly comprises a corrugated pipe 31 and a guide pipe 32; the rear end of the water inlet 2 is connected with the corrugated pipe 31, the rear end of the corrugated pipe 31 is provided with the guide pipe 32, the inner surface of the sleeve ring 4 is connected with the outer surface of the guide pipe 32, by arranging the corrugated pipe 31, the corrugated pipe 31 can realize multi-angle bending, so as to facilitate the sleeve ring 4 to drive the guide pipe 32 to rotate, the inner surface bottom of the shell 1 is located outside the guide assembly and is sleeved with the sludge cover 9, the top surface of the sludge cover 9 is provided with the backflow pipe 10, the top surface of the shell 1 is provided with the distribution box 14, the top of the backflow pipe 10 is connected with the distribution box 14, by arranging the sludge cover 9, the entering fluid can be uniformly distributed, so as to improve the separation effect, and by arranging the backflow pipe 10, the water entering the distribution box 14 can flow back to the bottom of the shell 1 through the backflow pipe 10, so as to realize the internal circulation of the whole device, the lower position of the inside of the shell 1 is provided with the primary separator 11, the upper side of the inside of the shell 1 located the primary separator 11 is provided with the secondary separator 12, the upper surface of the primary separator 11 is provided with the conveying pipe 13, the conveying pipe 13 penetrates through the secondary separator 12 and is connected with the distribution box 14, by arranging the primary separator 11 and the secondary separator 12, the two-layer arrangement can improve the separation effect, and the primary separator 11 and the secondary separator 12 are combined and assembled by trapezoidal PP plates, which have high corrosion resistance and use strength.

[0024] Please refer to Figures 1-4In this embodiment, a water pipe 15 is provided at the bottom of the inner surface of the diversion box 14. The bottom of the water pipe 15 penetrates the upper surface of the housing 1. A water outlet 16 is provided at the upper position of the right side surface of the housing 1. Both the water outlet 16 and the water inlet 2 are provided with connecting flanges 17. By providing the water pipe 15, the water separated inside the diversion box 14 can flow into the top of the housing 1 through the water pipe 15 and be discharged outward through the water outlet 16. Furthermore, by providing the connecting flanges 17, it is convenient for workers to connect external pipes, which can effectively improve the strength at the connection point. Four symmetrical support legs 18 are provided on the bottom surface of the housing 1. A base 19 is provided on the bottom surface of the support legs 18. A fixing component is provided between each pair of support legs 18. The fixing component includes a first support rod 201 and The second support rod 202; a first support rod 201 is provided between each adjacent support leg 18, and a second support rod 202 is provided on the side of the first support rod 201. The two ends of the second support rod 202 are respectively connected to the corresponding support leg 18. By setting the first support rod 201 and the second support rod 202, auxiliary support can be provided between the support legs 18, improving the overall strength of the support and thus improving the stability of the equipment during use. A base plate 21 is provided on the bottom surface of the drive motor 8, and fixing rods 22 are provided at the corners of the upper surface of the base plate 21. The top of the fixing rods 22 is connected to the bottom surface of the housing 1. By setting the base plate 21 and the fixing rods 22, it is convenient to install the drive motor 8, and at the same time, it provides a working platform for the drive motor 8, improving stability.

[0025] During operation, the corrugated pipe 31 allows for multi-angle bending, facilitating the rotation of the guide pipe 32 by the collar 4. The sludge hood 9 ensures uniform distribution of the incoming fluid, improving separation efficiency. The return pipe 10 directs water entering the distribution box 14 back to the bottom of the shell 1, achieving internal circulation for the entire device. The two-layer design of the primary separator 11 and secondary separator 12 enhances separation efficiency. Furthermore, the primary and secondary separators 11 and 12 are assembled from trapezoidal PP plates, providing high corrosion resistance. To enhance stability and durability, the water separated inside the diversion box 14 is allowed to flow into the top of the housing 1 through the water pipe 15 and be discharged outward through the outlet 16. The connection flange 17 facilitates external pipe connections and effectively improves the strength at the connection point. The first support rod 201 and the second support rod 202 provide auxiliary support between the legs 18, increasing the overall strength of the support and thus improving the stability of the equipment during use. The base plate 21 and the fixing rod 22 facilitate the installation of the drive motor 8 and provide a working platform for the drive motor 8, further enhancing stability.

[0026] Through the above steps, by setting the driving motor 8, the output end will drive the transmission shaft 7 to rotate during operation, the transmission shaft 7 drives the driving gear 6 connected therewith to rotate during rotation, the driving gear 6 drives the driven gear 5 engaged therewith to rotate, the driven gear 5 drives the sleeve ring 4 on the upper surface thereof to rotate during rotation, thereby adjusting the orientation of the guide assembly, so as to control the feeding direction, so that it can impact the inner surface of the shell 1 at different angles during feeding, thereby controlling the overall flow rate of the fluid rotating in the shell 1, so as to control the centrifugal force, so as to solve the problem that the existing three-phase separator does not have the function of adjusting the inflow angle during use, and cannot control the overall flow rate of the fluid rotating in the equipment by controlling the impact angle, resulting in that the centrifugal force of the fluid rotating cannot be adjusted, and there is a problem that the three-phase separation cannot be completely separated.

Claims

1. A trapezoidal two-layer structure three-phase separator comprising a housing (1); characterized in that: The utility model also includes guiding assembly, collar (4), driven gear (5), driving gear (6), transmission shaft (7) and drive motor (8), the lower position of the front side surface of shell (1) is provided with water inlet (2), the rear end of water inlet (2) is provided with guiding assembly, the outer surface of guiding assembly is provided with collar (4), the bottom of collar (4) is provided with driven gear (5), driven gear (5) is rotatably connected with the inner surface bottom of shell (1), the side of driven gear (5) is engaged with driving gear (6), the bottom surface middle position of driving gear (6) is provided with transmission shaft (7), transmission shaft (7) is rotatably and sealingly connected with the inner surface bottom of shell (1), the bottom of transmission shaft (7) is provided with drive motor (8).

2. A ladder-type two-layer structure three-phase separator according to claim 1, characterized in that: Guiding assembly includes bellow (31) and guide pipe (32), the rear end of water inlet (2) is connected with bellow (31), the rear end of bellow (31) is provided with guide pipe (32), the inner surface of collar (4) is connected with the outer surface of guide pipe (32).

3. A ladder-type two-layer structure three-phase separator according to claim 1, characterized in that: The inner surface bottom of shell (1) is provided with sludge cover (9) outside guiding assembly, the top surface of sludge cover (9) is provided with backflow pipe (10), the top surface of shell (1) is provided with shunt box (14), the top of backflow pipe (10) is connected with shunt box (14).

4. A ladder-type two-layer structure three-phase separator according to claim 3, characterized in that: The inside lower position of shell (1) is provided with primary separator (11), the inside of shell (1) is provided with secondary separator (12) on the upside of primary separator (11), the upper surface of primary separator (11) is provided with delivery pipe (13), delivery pipe (13) is connected with shunt box (14) through secondary separator (12).

5. A ladder type two-layer structure three-phase separator according to claim 3, characterized in that: The inner surface bottom of shunt box (14) is provided with water pipe (15), the bottom of water pipe (15) penetrates the upper surface of shell (1), the right side surface upper position of shell (1) is provided with water outlet (16), and the port part of water inlet (2) is provided with connecting flange (17).

6. A ladder type two-layer structure three-phase separator according to claim 1, characterized in that: The bottom surface of shell (1) is provided with four symmetrical legs (18), the bottom surface of leg (18) is provided with base (19), and the fixing assembly is arranged between every two legs (18), the fixing assembly includes first supporting rod (201) and second supporting rod (202); the first supporting rod (201) is arranged between the adjacent legs (18), the side of first supporting rod (201) is provided with second supporting rod (202), and the two ends of second supporting rod (202) are connected with the corresponding legs (18) respectively.

7. A ladder type two-layer structure three-phase separator according to claim 1, characterized in that: The bottom surface of drive motor (8) is provided with bottom plate (21), and the upper surface corner positions of bottom plate (21) are provided with fixing rods (22), and the top of fixing rod (22) is connected with the bottom surface of shell (1).

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