Tempering furnace with front transfer storage

By introducing a storage and conveying mechanism and electric preheating technology into the tempering furnace, the problems of material disorder and collision in the tempering furnace have been solved, achieving efficient classification, storage and preheating, and improving production efficiency and product quality.

CN223688392UActive Publication Date: 2025-12-19JIANGSU WEIER FURNACE IND CO LTD
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Patent Information

Application Number
CN202520110988.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-17
Publication Date
2025-12-19
Estimated Expiration
2035-01-17

AI Technical Summary

Technical Problem

The existing tempering furnace lacks an effective pre-storage and sorting device, which leads to workpiece disorder, increases the time and cost of searching and sorting, consumes energy when entering the tempering furnace at room temperature, and the workpiece is prone to collision and friction, causing surface damage, which affects production efficiency and product quality.

Method used

Design a tempering furnace with pre-storage, including a storage and conveying mechanism. It uses a separation plate and an electric heating wire heat-conducting plate to achieve material classification, temporary storage and preheating. The conveyor belt separates the materials to prevent collision and mixing.

Benefits of technology

It enables the classified storage and preheating of materials, reduces the heating time in the tempering furnace, improves work efficiency, saves energy, ensures that materials enter the tempering furnace in good condition, prevents surface damage, and improves product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a tempering furnace with a front transfer storage function, which belongs to the technical field of tempering furnaces and comprises a bottom plate, a storage conveying mechanism is arranged at the top of the bottom plate and comprises a tempering furnace body fixedly mounted at the top of the bottom plate, and a conveying belt is fixedly mounted at the top of the bottom plate. According to the tempering furnace with the front transfer storage function, the fixing base can be divided into two areas through the separation plate, materials of different types or batches can be stored in a classified mode, material mixing is avoided, heat generated by the electric heating wire arranged in the fixing base is transmitted to the heat conduction plate above, the heat conduction plate is tightly attached to the storage plate, and preheating of the materials on the storage plate is achieved; after the materials are preheated, the heating time of the materials in the furnace can be shortened when the materials enter the tempering furnace body, so that the working efficiency of the whole tempering treatment is improved, meanwhile, energy conservation is facilitated, the conveying belt is uniformly distributed at the top of the bottom plate, and the materials can be effectively separated by the partition plates on the outer side of the conveying belt and are prevented from being collided or mixed in the conveying process.
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Description

TECHNICAL FIELD

[0001] The utility model relates to tempering furnace technical field, concretely is a kind of tempering furnace with pre-positioning. BACKGROUND

[0002] Tempering furnace is used for general metal machine parts in air tempering and aluminum alloy die casting, piston, aluminum plate and other light alloy machine parts quenching, annealing, aging heat treatment, shell is welded by steel plate and section steel, trolley is welded by section steel and steel plate, trolley reduces heat radiation and convection loss by soft contact with furnace lining and sand sealing mechanism, effectively guaranteeing furnace body tightness, mainly applied to the tempering treatment of quenched metal workpiece, the purpose is to reduce or eliminate the internal stress generated by quenching, stabilize workpiece size, adjust the hardness, toughness, plasticity and other mechanical properties of metal material, so that workpiece obtains good comprehensive performance.

[0003] The existing tempering furnace lacks effective pre-positioning and classification device, and often only randomly piles workpieces around the tempering furnace, which easily leads to workpiece disorder, increases the time cost of finding and sorting, and when conveying workpieces into the tempering furnace, it is difficult to follow a reasonable order and rhythm, affecting production efficiency. Workpieces are usually in normal temperature state into the tempering furnace, which makes the tempering furnace need to consume a large amount of energy to heat the workpieces from room temperature to the required tempering temperature, which easily causes the workpieces to collide and rub with each other during conveying, resulting in surface damage of the workpieces and affecting product quality. Therefore, another technical solution is proposed to solve the problem. UTILITY MODEL CONTENT

[0004] In view of the deficiencies of the prior art, the utility model provides a tempering furnace with pre-positioning, which has the advantages of separate storage and heating pretreatment, and can also separate and convey, solves the problem that the existing tempering furnace lacks effective pre-positioning and classification device, and often only randomly piles workpieces around the tempering furnace, which easily leads to workpiece disorder, increases the time cost of finding and sorting, and workpieces are usually in normal temperature state into the tempering furnace, which makes the tempering furnace need to consume a large amount of energy to heat the workpieces from room temperature to the required tempering temperature, which easily causes the workpieces to collide and rub with each other during conveying, resulting in surface damage of the workpieces and affecting product quality.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: a tempering furnace with pre-positioning, comprising a bottom plate, a storage conveying mechanism is arranged on the top of the bottom plate;

[0006] The storage conveying mechanism comprises a tempering furnace body fixedly installed on the top of the bottom plate, a conveyor belt is fixedly installed on the top of the bottom plate, a partition plate is fixedly installed on the outside of the conveyor belt, a mounting bracket is fixedly installed on the top of the bottom plate, and three fixing seats are fixedly installed in the mounting bracket;

[0007] The top of the fixed seat is fixedly installed with a separation plate, and the top of the fixed seat is movably connected with a storage plate.

[0008] Further, the storage conveying mechanism further comprises an electric heating wire arranged in the fixed seat, the top of the electric heating wire is fixedly installed with a heat conduction plate abutting against the storage plate, and the inner walls of the left and right sides of the mounting frame are fixedly installed with air permeable plates.

[0009] Further, the number of the partition plates is several, and the partition plates are evenly arranged outside the conveying belt.

[0010] Further, the top of the fixed seat is provided with a sliding groove, and the sliding block is slidably connected with the fixed seat through the sliding groove.

[0011] Further, the separation plate is located in the middle region of the fixed seat, and the separation plate separates the fixed seat into two regions of the same size.

[0012] Further, the left and right sides of the mounting frame are provided with mounting grooves, the air permeable plates are fixedly connected with the mounting frame through the mounting grooves, and the heat conduction plate is a copper plate.

[0013] Compared with the prior art, the technical scheme has the following beneficial effects:

[0014] The tempering furnace with pre-storage can separate the fixed seat into two regions by the separation plate, can classify and store different types or batches of materials, avoids material confusion, the electric heating wire arranged in the fixed seat generates heat and transmits the heat to the heat conduction plate above, the heat conduction plate is closely abutted against the storage plate, preheats the materials on the storage plate, after the materials are preheated, the heating time in the furnace is reduced when the materials enter the tempering furnace body, thereby improving the working efficiency of the whole tempering process, and the conveying belt is evenly distributed on the top of the bottom plate, and the several partition plates outside the conveying belt can effectively separate the materials, prevent the materials from colliding or mixing in the conveying process, and ensure that the materials enter the tempering furnace body in a good state. BRIEF DESCRIPTION OF DRAWINGS

[0015] Fig. 1 It is a front view schematic diagram of the structure of the utility model;

[0016] Fig. 2 It is a side view schematic diagram of the structure of the utility model;

[0017] Fig. 3 It is a three-dimensional schematic diagram of the structure of the utility model.

[0018] In the figure: 1, the bottom plate; 2, the tempering furnace body; 3, the conveying belt; 4, the partition; 5, the mounting frame; 6, the fixed seat; 7, the separation plate; 8, the storage plate; 9, the sliding block; 10, the handle frame; 11, the electric heating wire; 12, the heat conduction plate; 13, the breathable plate. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0020] Please refer to Figs. 1 to 3 The tempering furnace with pre-storage in the embodiment comprises a bottom plate 1, and a storage conveying mechanism is arranged on the top of the bottom plate 1.

[0021] In the embodiment, the storage conveying mechanism comprises a tempering furnace body 2 fixedly installed on the top of the bottom plate 1, a conveying belt 3 fixedly installed on the top of the bottom plate 1, a plurality of partitions 4 fixedly installed on the outer side of the conveying belt 3, and a mounting frame 5 fixedly installed on the top of the bottom plate 1, wherein the mounting frame 5 is internally fixedly installed with three fixed seats 6.

[0022] The top of each fixed seat 6 is fixedly installed with a separation plate 7, the separation plate 7 is located in the middle region of the fixed seat 6, the separation plate 7 separates the fixed seat 6 into two regions of the same size, and the separation plate 7 is helpful for separation and storage.

[0023] In the embodiment, the front surface of the storage plate 8 is fixedly installed with a handle frame 10, the storage conveying mechanism further comprises an electric heating wire 11 arranged in the fixed seat 6, the top of the electric heating wire 11 is fixedly installed with a heat conduction plate 12 abutting against the storage plate 8, the left and right inner walls of the mounting frame 5 are each fixedly installed with a breathable plate 13, the left and right sides of the mounting frame 5 are each provided with a mounting groove, and the breathable plate 13 is fixedly connected with the mounting frame 5 through the mounting groove.

[0024] It needs to be explained that the tempering furnace with pre-storage is provided with a storage conveying mechanism, and the fixed seat 6 can be divided into two areas by the separating plate 7, so that different types or batches of materials can be classified and stored to avoid material confusion. The electric heating wire 11 arranged in the fixed seat 6 generates heat and transmits the heat to the heat-conducting plate 12 above, and the heat-conducting plate 12 closely contacts the storage plate 8, so that the materials on the storage plate 8 are preheated. After the materials are preheated, the heating time in the furnace can be reduced when the materials enter the tempering furnace body 2, so that the working efficiency of the entire tempering process is improved, and energy saving is also facilitated. The conveying belt 3 is uniformly distributed on the top of the bottom plate 1, and the outer side of the conveying belt 3 is provided with a plurality of partitions 4, which can effectively separate the materials and prevent the materials from colliding or mixing during the conveying process, so that the materials can enter the tempering furnace body 2 in a good state.

[0025] The working principle of the above embodiment is as follows:

[0026] The tempering furnace with pre-storage is used to temporarily store materials on the storage plate 8. The storage plate 8 is connected to the fixed seat 6 through the sliding block 9 at the bottom, and the storage plate 8 can be easily pulled out or pushed into the fixed seat 6 through the handle frame 10 during operation. The top of each fixed seat 6 is provided with a separating plate 7, which divides the fixed seat 6 into two areas, so that different types or batches of materials can be effectively classified and stored to avoid material confusion. During the temporary storage of the materials, the electric heating wire 11 arranged in the fixed seat 6 starts to work, and the heat generated by the electric heating wire 11 is transmitted to the heat-conducting plate 12 above, and the heat-conducting plate 12 closely contacts the storage plate 8, so that the materials on the storage plate 8 are preheated. The preheating process can make the materials reach a certain temperature in advance.

[0027] When the materials subsequently enter the tempering furnace body 2, the heating time in the furnace can be reduced, and the working efficiency of the entire tempering process is improved, and energy saving is also facilitated. When the materials need to be sent into the tempering furnace for tempering, the materials can be transferred from the storage plate 8 to the conveying belt 3. The conveying belt 3 is uniformly distributed on the top of the bottom plate 1, and a plurality of partitions 4 are fixedly installed on the outer side of the conveying belt 3. After the materials are placed on the conveying belt 3, the partitions 4 can separate different materials, so that the materials can maintain a certain distance during the conveying process, prevent the materials from colliding or mixing, and ensure that the materials enter the tempering furnace body 2 in a good state, greatly increasing the temporary storage effect of the device.

[0028] It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting; it is not intended to exclude myriad other embodiments of the present application that other inventors can develop based on the same general inventive concepts embodied by the described embodiments. That is, although the present application is described in terms of particular embodiments and implementations, it is to be understood that the terminology used is for the purpose of descriptive clarity and that it is intended to be limited only by the words recited in the appended claims. The scope of the present application shall be limited only by the claims.

[0029] While the embodiments of the present application have been shown and described with respect to particular embodiments thereof, it will be understood by those skilled in the art that various changes in form and details can be made therein without departing from the spirit and scope of the application. Therefore, the scope of the application should not be limited by the embodiments, but should be defined only in accordance with the following claims and their equivalents.

Claims

1. A tempering furnace with pre-positioning, comprising a floor (1), characterized in that: The top of the bottom plate (1) is provided with a storage conveying mechanism; The storage conveying mechanism comprises a annealing furnace body (2) fixedly installed on the top of the bottom plate (1), a conveying belt (3) fixedly installed on the top of the bottom plate (1), a partition plate (4) fixedly installed on the outer side of the conveying belt (3), a mounting rack (5) fixedly installed on the top of the bottom plate (1), and three fixed seats (6) fixedly installed in the mounting rack (5). The top of the fixed seat (6) is fixedly installed with a separation plate (7), the top of the fixed seat (6) is movably connected with a storage plate (8), the bottom of the storage plate (8) is fixedly installed with a sliding block (9) slidably connected with the fixed seat (6), and the front of the storage plate (8) is fixedly installed with a handle frame (10).

2. A temper furnace with pre-positioning according to claim 1, characterized in that: The storage conveying mechanism further comprises an electric heating wire (11) arranged in the fixed seat (6), the top of the electric heating wire (11) is fixedly installed with a heat-conducting plate (12) abutting against the storage plate (8), and the inner walls of the left and right sides of the mounting rack (5) are both fixedly installed with a breathable plate (13).

3. A temper furnace with pre-positioning according to claim 1, characterized in that: The number of the partition plates (4) is several, and the partition plates (4) are evenly arranged on the outer side of the conveying belt (3).

4. A temper furnace with pre-positioning according to claim 1, characterized in that: The top of the fixed seat (6) is provided with a sliding groove, and the sliding block (9) is slidably connected with the fixed seat (6) through the sliding groove.

5. A temper furnace with pre-positioning according to claim 1, characterized in that: The separation plate (7) is located in the middle region of the fixed seat (6), and the separation plate (7) separates the fixed seat (6) into two regions of the same size.

6. A temper furnace with pre-positioning according to claim 2, characterized in that: The left and right sides of the mounting rack (5) are both provided with mounting grooves, the breathable plate (13) is fixedly connected with the mounting rack (5) through the mounting grooves, and the heat-conducting plate (12) is a copper plate.