Efficient energy-saving flattening mechanism for woven fabric
By adjusting the height and pressure of the pressing rollers, and combining them with heating ironing and air drying, the problem of uneven fabric flatness in existing technologies has been solved, achieving a highly efficient and energy-saving fabric flatness effect.
Patent Information
- Application Number
- CN202520284279.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-21
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-02-21
AI Technical Summary
In existing fabric leveling devices, the flattening rollers are not adjustable, which leads to different tensions in the middle and on both sides of the fabric. When the distance between the rollers is long, the fabric is prone to slight tilting and wrinkles. Conversely, the flattening force is insufficient, reducing the leveling effect.
Through the combined design of motor, screw, moving cylinder, and limiting cylinder, the height and downward pressure of the flattening roller are adjusted, and the support spring is used to maintain the tightness. At the same time, the heating device generates hot water steam and the fan works together to achieve heated ironing and air drying, reducing the impact of wrinkles and moisture.
It effectively adjusts the pressure of the flattening roller and the fabric tension, reduces wrinkles, improves the flattening effect, avoids moisture damage, and maintains the quality of the fabric.
Smart Images

Figure CN223688611U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to weaving technology field, concretely is a kind of weaving cloth efficient energy-saving leveling mechanism. BACKGROUND
[0002] In the process of textile processing, cloth leveling machine is often used to level the cloth being transported, and the cloth is prone to wrinkles in the steps of washing and drying. These wrinkles need to be flattened in the subsequent processing.
[0003] In the current leveling device, the flattening force roller cannot be adjusted, resulting in different tensions in the middle and both sides of the cloth. When the distance between the rollers is long, the cloth is prone to slight inclined wrinkles. Conversely, the flattening force is not enough, which reduces the leveling effect. It is urgent to develop. SUMMARY
[0004] The utility model aims at providing a kind of weaving cloth efficient energy-saving leveling mechanism to solve the problems raised in the above background technology.
[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of weaving cloth efficient energy-saving leveling mechanism, including equipment frame, flattening roller, support roller and water tank, the top of the equipment frame is penetrated by screw rod, the upper end of the screw rod is installed with motor, the outside of the screw rod is sleeved with moving cylinder, the outside of the moving cylinder is equipped with limiting cylinder, the top of the limiting cylinder is connected with the top in the equipment frame, the top of the both sides of the moving cylinder is connected with limiting sliding block, the both sides in the limiting cylinder are connected with the limiting sliding groove matched with the limiting sliding block, the bottom of the moving cylinder is equipped with flattening roller, the lower side of the flattening roller is equipped with support roller, the bottom in the equipment frame is fixed with connecting seat, the inside of the connecting seat is connected with limiting block by support spring, the upper surface of the limiting block is connected with the bottom of support roller, the both sides in the connecting seat are connected with the guide slot matched with the limiting block, one side of the connecting seat is connected with water tank.
[0006] Preferably, a heating device is installed at the bottom of the water tank, a water inlet is connected to one side of the top of the water tank, and a hose is connected to the other side of the top of the water tank.
[0007] Preferably, the inside of the support roller is connected with a gas collecting chamber, and the top and bottom of the support roller are connected with steam outlets at equal intervals.
[0008] Preferably, the flattening roller is provided with a guide roller on both sides, and the equipment frame is provided with an inlet guide roller and an outlet guide roller on both sides.
[0009] Preferably, a cooling frame is arranged between the guide roller on the right side of the flattening roller and the discharge guide roller, the bottom of the cooling frame is connected with a support frame, the bottom of the support frame is connected with a wind collecting cavity, air guide channels two are arranged in the side of the cooling frame, and the wind collecting cavity is communicated with the air guide channels two through an air guide channel one.
[0010] Preferably, air drying openings are arranged at the top and the bottom of the cooling frame.
[0011] Preferably, fans are arranged on the two sides of the wind collecting cavity, the driving end of the fan is connected with a fan blade, and the two sides of the wind collecting cavity are connected with air vents.
[0012] Preferably, limit frames are fixed on the two sides of the support frame, the two limit frames are respectively located outside the two air vents, a frame matched in structure is arranged in the limit frame, a dust screen is arranged in the frame, and a pull handle is arranged on the front side of the frame.
[0013] Compared with the prior art, the machine woven fabric efficient energy-saving flattening mechanism has the following beneficial effects:
[0014] (1) The machine woven fabric efficient energy-saving flattening mechanism is characterized in that the limit auxiliary moving cylinder is linearly moved up and down along the screw through the cooperation of the motor, the screw, the moving cylinder and the limit cylinder and the limit sliding block along the limit sliding groove, the use height of the flattening roller and the intensity of the flattening roller on the cloth are adjusted, the tension of the cloth is controlled, the expansion of the supporting spring makes the supporting roller keep close to the flattening roller, the cloth is clamped, the flattening and arranging effect on the cloth is effectively ensured while the flattening roller is adapted to move up and down.
[0015] (2) The machine woven fabric efficient energy-saving flattening mechanism is characterized in that the water stored in the water tank is heated through the heating device, hot steam is generated after high-temperature treatment, the steam is concentrated in the gas collecting cavity through the hose, and the steam is uniformly covered on the cloth between the flattening roller and the supporting roller through the steam outlet, the crease problem of the cloth is reduced through heating and ironing, and the flattening effect is improved.
[0016] (3) The machine woven fabric efficient energy-saving flattening mechanism is characterized in that the wind force is extracted through the cooperation of the fan and the fan, is concentrated in the air guide channel one and the air guide channel two, and is finally blown on the upper and lower surfaces of the cloth through the air drying opening, so that the moisture on the cloth after ironing is accelerated to be blown dry, the cloth is not directly rolled up in a wet state, and different degrees of damage problems are avoided, and the dust in the air through the air vent is filtered through the setting of the dust screen, so that the cloth is not affected in quality. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a front view structural schematic diagram of the utility model;
[0018] Figure 2 For the utility model Figure 1 The enlarged structure schematic view of A in the middle;
[0019] Figure 3 For the utility model support roll and water tank connection side view structure schematic view;
[0020] Figure 4 For the utility model cooling frame and limit frame connection side view structure schematic view;
[0021] Figure 5 For the utility model frame and dust screen connection side view structure schematic view.
[0022] In the drawing: 1, equipment frame;2, feed guide roller;3, motor;4, flattening roller;5, cooling frame;501, air guide channel two;6, guide roller;7, support roller;701, hot gas outlet;702, gas collection cavity;8, pull handle;9, guide groove;10, connecting seat;11, support spring;12, limit block;13, water tank;14, ventilation opening;15, air collection cavity;16, fan;17, fan;18, discharge guide roller;19, support frame;20, air guide channel one;21, limit frame;22, frame;2201, dust screen;23, limit sliding block;24, screw;25, moving cylinder;26, limit cylinder;27, limit sliding groove;28, hose;29, heating device;30, water inlet;31, air drying opening. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0024] Please refer to Figures 1-5 The utility model provides an embodiment: a kind of woven cloth efficient energy-saving flattening mechanism, including equipment frame 1, flattening roller 4, support roller 7 and water tank 13, the top of equipment frame 1 is perforated with screw 24, the upper end of screw 24 is installed with motor 3, screw 24 is externally fitted with moving cylinder 25, motor 3, screw 24, moving cylinder 25, limit cylinder 26 are set with limit sliding block 23 along limit sliding groove 27 guided sliding can limit auxiliary moving cylinder 25 straight line moves up and down along screw 24, for adjusting the use height of flattening roller 4 and the force of flattening roller 4 to cloth down pressure, and the tension of cloth is controlled;
[0025] The outer part of the moving cylinder 25 is provided with a limiting cylinder 26, the top of which is connected with the top inside the equipment frame 1, the top of both sides of the moving cylinder 25 is connected with a limiting sliding block 23, both sides of the inside of the limiting cylinder 26 is connected with a limiting sliding groove 27 matched with the limiting sliding block 23, the bottom of the moving cylinder 25 is provided with a flattening roller 4, both sides of the flattening roller 4 is provided with a guide roller 6, both sides of the equipment frame 1 is respectively provided with an inlet guide roller 2 and an outlet guide roller 18;
[0026] The bottom of the flattening roller 4 is provided with a supporting roller 7, the inside of which is connected with a gas collecting cavity 702, the top and the bottom of the supporting roller 7 is connected with a hot steam outlet 701 at equal intervals, the front side of the supporting roller 7 is communicated with one end of a hose 28;
[0027] The bottom inside the equipment frame 1 is fixed with a connecting seat 10, the inside of which is connected with a limiting block 12 through a supporting spring 11, then the expansion of the supporting spring 11 makes the supporting roller 7 keep close to the flattening roller 4, which can clamp the cloth and adapt to the up and down movement of the flattening roller 4, effectively ensuring the smoothing and arranging effect on the cloth;
[0028] The upper surface of the limiting block 12 is connected with the bottom of the supporting roller 7, both sides of the inside of the connecting seat 10 is connected with a guide groove 9 matched with the limiting block 12, one side of the connecting seat 10 is connected with a water tank 13.
[0029] The bottom inside the water tank 13 is installed with a heating device 29, which is set to heat the water stored in the water tank 13 until hot water vapor is generated after high-temperature treatment, the vapor is concentrated in the gas collecting cavity 702 through the hose 28, and finally uniformly covers the cloth between the flattening roller 4 and the supporting roller 7 through the hot steam outlet 701, which reduces the wrinkle problem of the cloth by using the heating and ironing method, and improves the flattening effect;
[0030] One side of the top inside the water tank 13 is connected with a water inlet 30, and the other side of the top inside the water tank 13 is connected with the hose 28.
[0031] The guide roller 6 on the right side of the flattening roller 4 and the outlet guide roller 18 are provided with a cooling frame 5, the top and the bottom inside the cooling frame 5 are connected with an air drying port 31;
[0032] The bottom of the cooling frame 5 is connected with a supporting frame 19, both sides of the supporting frame 19 are fixed with a limiting frame 21, the two limiting frames 21 are respectively located outside the two air vents 14, the limiting frame 21 is provided with a frame 22 matched in structure, the inside of the frame 22 is connected with a dust screen 2201, the front side of the frame 22 is connected with a pull handle 8, wherein the setting of the dust screen 2201 can filter the dust in the air through the air vent 14, avoiding contacting the cloth to affect its quality, the subsequent frame 22 can be pulled out of the limiting frame 21 alone, facilitating cleaning of the dust screen 2201;
[0033] The bottom of the support frame 19 is connected with the air collecting cavity 15, both sides of the air collecting cavity 15 are internally provided with the fan 17, the driving end of the fan 17 is connected with the fan 16, both sides of the air collecting cavity 15 are connected with the air vent 14, the cooperation of the fan 16 and the fan 17 realizes the extraction of air force concentrated through the air guide channel one 20 and the air guide channel two 501, and finally through the air drying port 31, the wet gas on the upper and lower surfaces of the cloth is blown, the wet gas on the cloth after ironing is accelerated to dry, and the problem of different degrees of damage caused by direct wet state rolling out is avoided;
[0034] The side of the cooling frame 5 is internally provided with the air guide channel two 501, and the air collecting cavity 15 is communicated with the air guide channel two 501 through the air guide channel one 20.
[0035] In use, the cooperation of the motor 3, the screw rod 24, the moving cylinder 25, the limiting cylinder 26 and the limiting sliding block 23 sliding along the limiting sliding groove 27 can limit the auxiliary moving cylinder 25 to move linearly along the screw rod 24 up and down, which is used for adjusting the use height of the flattening roller 4 and the force of the flattening roller 4 pressing the cloth, and controlling the tension of the cloth, the expansion of the supporting spring 11 makes the supporting roller 7 keep close to the flattening roller 4, the cloth can be clamped, the flattening roller 4 moves up and down, the flattening and arranging effect of the cloth is effectively ensured, the heating device 29 is arranged to heat the water stored in the water tank 13 until hot water vapor is generated, the water vapor is concentrated in the air collecting cavity 702 through the hose 28, and finally uniformly covers the cloth between the flattening roller 4 and the supporting roller 7 through the hot vapor outlet 701, the heating and ironing mode is used to reduce the wrinkle problem of the cloth and improve the flattening effect, the cooperation of the fan 16 and the fan 17 realizes the extraction of air force concentrated through the air guide channel one 20 and the air guide channel two 501, and finally through the air drying port 31, the wet gas on the upper and lower surfaces of the cloth is blown, the wet gas on the cloth after ironing is accelerated to dry.
Claims
1. A high-efficiency and energy-saving flattening mechanism for woven fabrics, characterized in that, The utility model provides a kind of papermaking equipment, including equipment frame (1), flattening roller (4), support roller (7) and water tank (13), the top of the equipment frame (1) is penetrated with screw rod (24), the upper end of the screw rod (24) is equipped with motor (3), the outside of the screw rod (24) is equipped with moving cylinder (25), the outside of the moving cylinder (25) is equipped with limiting cylinder (26), the top of the limiting cylinder (26) is connected with the top in the equipment frame (1), the top of the both sides of the moving cylinder (25) is connected with limiting sliding block (23), the both sides in the limiting cylinder (26) are connected with the limiting sliding groove (27) matched with the limiting sliding block (23), the bottom of the moving cylinder (25) is equipped with flattening roller (4), the below of the flattening roller (4) is equipped with support roller (7), the bottom in the equipment frame (1) is fixed with connecting seat (10), the inside of the connecting seat (10) is connected with limiting block (12) by support spring (11), the upper surface of the limiting block (12) is connected with the bottom of support roller (7), the both sides in the connecting seat (10) are connected with the guide slot (9) matched with the limiting block (12), one side of the connecting seat (10) is connected with water tank (13).
2. The high-efficiency energy-saving calendering mechanism of claim 1, wherein: The bottom of the water tank (13) is equipped with heating device (29), one side in the top of the water tank (13) is connected with water inlet (30), the other side in the top of the water tank (13) is connected with hose (28).
3. The high-efficiency energy-saving calendering mechanism of claim 1, wherein: The inside of the support roller (7) is connected with gas collection cavity (702), the top and the bottom of the support roller (7) are connected with hot gas outlet (701) with equal interval, the front side of the support roller (7) is communicated with one end of the hose (28).
4. The high-efficiency energy-saving calendering mechanism of claim 1, wherein: The both sides of the flattening roller (4) are equipped with guide roller (6), the both sides of the equipment frame (1) are equipped with feeding guide roller (2) and discharging guide roller (18) respectively.
5. The high efficiency energy saving calendering mechanism of claim 4, wherein: The guide roller (6) right side of the flattening roller (4) and discharging guide roller (18) are equipped with cooling frame (5), the bottom of the cooling frame (5) is connected with support frame (19), the bottom of the support frame (19) is connected with air collection cavity (15), the side of the cooling frame (5) is equipped with air guide channel two (501), the air collection cavity (15) is communicated with air guide channel two (501) through air guide channel one (20).
6. The high-efficiency energy-saving calendering mechanism of claim 5, wherein: The top and the bottom in the cooling frame (5) are connected with air drying port (31).
7. The high efficiency energy saving calendering mechanism of claim 5, wherein: The both sides in the air collection cavity (15) are equipped with fan (17), the driving end of the fan (17) is connected with fan (16), the both sides of the air collection cavity (15) are connected with air vent (14).
8. The high efficiency energy saving calendering mechanism of claim 5, wherein: The both sides of the support frame (19) are fixed with limiting frame (21), two limiting frames (21) are located outside two air vents (14) respectively, the limiting frame (21) is equipped with frame (22) matched in structure, the inside of the frame (22) is connected with dust screen (2201), the front side of the frame (22) is connected with pull handle (8).