Molded pulp tableware mold with replaceable mold core

Abstract

The utility model relates to the technical field of molded pulp tableware molds, and discloses a molded pulp tableware mold with a replaceable mold core, which comprises a support frame, the top of the support frame is fixedly connected with a lower mold, the interior of the lower mold is slidably connected with an upper mold, and the top of the lower mold is provided with a replacement assembly. And the replacement assembly is used for conveniently replacing the mold core according to the actual production condition, the replacement assembly comprises a workbench, and a cooling assembly is arranged on the side wall of the lower mold and used for cooling equipment in the machining process. According to the die, the counter bore screws are screwed into the fixing blocks, the first female die core and the second female die core can be fixed to the surface of the workbench when the counter bore screws are screwed into the fixing blocks, and therefore the effect of rapidly detaching and replacing the die cores is achieved, and the problems that a traditional die needs to be replaced integrally due to product change, cost is high, and operation is tedious are solved; and the mold adjusting efficiency during production of different paper pulp molded tableware is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to paper pulp moulded tableware mould technical field especially relates to a paper pulp moulded tableware mould that can replace mould core. BACKGROUND

[0002] In the production field of paper pulp moulded tableware, with the increasing diversification and personalization of market demand, higher requirements are put forward for the flexibility and cost-effectiveness of the mould, and the traditional paper pulp moulded tableware mould is often designed in an integrated manner, and a special mould needs to be customized for each specific product, which leads to high initial investment cost of the mould when facing multi-variety and small-batch orders, and becomes one of the key factors restricting the improvement of production efficiency and economic benefit of enterprises;

[0003] In the prior art, most of the traditional paper pulp moulded tableware moulds adopt a whole structure, and the mechanical structure mainly consists of fixed concave dies and convex dies, the cooperation precision between the two is ensured through precise mechanical processing, so that the paper pulp is formed in the mould cavity. In the production process, a certain pressure is applied by relying on pressure equipment, so that the paper pulp is formed in the mould according to the predetermined shape, and then the product manufacturing is completed through drying, demoulding and other processes. Its technical principle is based on the physical forming process of paper pulp under certain pressure and shape constraint, and the quality and size precision of the product are ensured by controlling the pressure size, pressure maintaining time and other parameters;

[0004] However, this traditional whole mould has a significant problem, that is, lack of flexibility, when enterprises receive orders for different products, due to the non-replaceability of the mould, the mould needs to be redesigned and manufactured for each new product, which not only consumes a lot of time and funds, but also in the case of small order quantity, the high mould cost will greatly compress the profit space of the product, so that the enterprise is at a disadvantage in market competition, and therefore a paper pulp moulded tableware mould capable of replacing mould core is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0005] In order to make up for the above shortcomings, the utility model provides a paper pulp moulded tableware mould capable of replacing mould core, aiming at improving the poor flexibility of the existing paper pulp moulded tableware mould caused by the whole design and the problem of high mould cost when facing multi-variety and small-batch orders.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] A paper pulp moulded tableware mould capable of replacing mould core, comprising a support frame, a lower mould is fixedly connected to the top of the support frame, an upper mould is slidably connected in the lower mould, a replacement assembly is arranged on the top of the lower mould, and the replacement assembly is used for conveniently replacing the mould core according to the actual production situation;

[0008] The replacement assembly includes a workbench, the workbench is fixedly connected at the top of the lower mold, a female die core one is slidably connected to the upper surface of the workbench, a female die core two is slidably connected to the upper surface of the workbench, the side walls of the female die core one and the female die core two are fixedly connected with fixing blocks, the fixing blocks are internally threadedly connected with counterbore screws, one end of the counterbore screws is threadedly connected in the lower mold, a male die core one is slidably connected to the bottom of the upper mold, a male die core two is slidably connected to the bottom of the upper mold, the male die core one and the male die core two are also fixed in the inner wall of the upper mold by using the counterbore screws, and the side wall of the lower mold is provided with a cooling assembly.

[0009] As a further description of the above technical solutions:

[0010] The cooling assembly includes a water tank and a micro fan, the water tank is fixedly connected to the side wall of the lower mold, and the micro fan is arranged on one side of the water tank.

[0011] As a further description of the above technical solutions:

[0012] The water tank is internally filled with cooling water, and the micro fan is used for cooling the cooling water.

[0013] As a further description of the above technical solutions:

[0014] A water pump is fixedly connected to the top of the water tank, an input end of the water pump is fixedly connected in the water tank, and an output end of the water pump is fixedly connected with a drainage pipe.

[0015] As a further description of the above technical solutions:

[0016] One end of the drainage pipe is fixedly connected with a flow guide pipe, and the flow guide pipe is used for further guiding the cooling water.

[0017] As a further description of the above technical solutions:

[0018] One end of the flow guide pipe is fixedly connected with a connecting barrel, and the connecting barrel is fixedly connected in the water tank.

[0019] As a further description of the above technical solutions:

[0020] A filter screen is fixedly connected in the connecting barrel, and the filter screen is used for filtering the cooling water.

[0021] The utility model has the advantages of the following beneficial effects:

[0022] 1. The utility model discloses a paper pulp moulding tableware mould which can replace mould core, comprising a lower mould, an upper mould, a workbench, a concave mould core one, a concave mould core two, a fixed block, a counterbore screw, a convex mould core one and a convex mould core two, wherein the concave mould core one and the concave mould core two are fixed on the surface of the workbench through the counterbore screw, the convex mould core one and the convex mould core two are fixed on the inner wall of the upper mould through the counterbore screw, and the concave mould core one and the concave mould core two can be quickly disassembled and replaced.

[0023] 2. The utility model discloses a paper pulp moulding tableware mould which can replace mould core, comprising a lower mould, an upper mould, a workbench, a concave mould core one, a concave mould core two, a fixed block, a counterbore screw, a convex mould core one and a convex mould core two, wherein the concave mould core one and the concave mould core two are fixed on the surface of the workbench through the counterbore screw, the convex mould core one and the convex mould core two are fixed on the inner wall of the upper mould through the counterbore screw, and the concave mould core one and the concave mould core two can be quickly disassembled and replaced. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 It is a three-dimensional schematic view of the paper pulp moulding tableware mould which can replace mould core provided by the utility model;

[0025] Figure 2 It is an explosion view of the paper pulp moulding tableware mould which can replace mould core provided by the utility model;

[0026] Figure 3 It is Figure 2 It is an enlarged view of A in the utility model;

[0027] Figure 4 It is a structure schematic view of the inside of the upper mould of the paper pulp moulding tableware mould which can replace mould core provided by the utility model;

[0028] Figure 5 It is a structure schematic view of the side wall of the water tank of the paper pulp moulding tableware mould which can replace mould core provided by the utility model.

[0029] LEGEND:

[0030] 1, support frame, 2, lower mould, 3, upper mould, 4, workbench, 5, concave mould core one, 6, concave mould core two, 7, fixed block, 8, counterbore screw, 9, convex mould core one, 10, convex mould core two, 11, water tank, 12, micro fan, 13, water pump, 14, connecting bucket, 15, filter screen, 16, drainage pipe, 17, flow guide pipe. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0032] With reference to Figure 1 Figure 4 The utility model provides an embodiment: a paper pulp moulded tableware mould which can replace mould core, including support frame 1, support frame 1 top fixedly connected with lower mould 2, and lower mould 2 ensures its stable bearing other components, and it is convenient to install and replace, and lower mould 2 inside slidingly connected with upper mould 3, and lower mould 2 top is provided with replacement assembly, and replacement assembly is used to replace mould core according to actual production situation conveniently,

[0033] Replacement assembly includes workbench 4, and workbench 4 is fixedly connected at lower mould 2 top, and workbench 4 is stably fixedly connected at lower mould 2 top, guarantees that workbench 4 is always in stable position in the production process, and the upper surface of workbench 4 is slidingly connected with concave mould core one 5, and the upper surface of workbench 4 is slidingly connected with concave mould core two 6, and concave mould core one 5 and concave mould core two 6 can replace the position and quantity according to production demand, so that the mould has stronger adaptability, and the side wall of concave mould core one 5 and concave mould core two 6 is fixedly connected with fixed block 7, and fixed block 7 is provided with threaded hole inside, so as to facilitate the installation of counterbore screw 8, and fixed block 7 is internally and threadedly connected with counterbore screw 8, and one end of counterbore screw 8 is threadedly connected inside lower mould 2, and the bottom of upper mould 3 is slidingly connected with convex mould core one 9, and the bottom of upper mould 3 is slidingly connected with convex mould core two 10, and convex mould core one 9 and convex mould core two 10 are also fixed in the inner wall of upper mould 3 using counterbore screw 8, and convex mould core one 9 and convex mould core two 10 are fixed on the inner wall of upper mould 3 through counterbore screw 8, and counterbore screw 8 not only guarantees the stable connection of mould core and mould, but also can bear greater pressure in the production process, so as to ensure that it will not appear loose or damage under high frequency operation, and the side wall of lower mould 2 is provided with cooling assembly, and cooling assembly is used to cool the equipment during processing.

[0034] ​Specifically, when the type of pulp molded tableware products produced changes or the customer's order quantity for different products increases or decreases significantly, the device has higher durability and precision by processing the aluminum plate into a mold core with a specific shape and polishing treatment, thereby ensuring that the required products are produced. When the mold needs to be replaced during production, the operator can quickly replace it by rotating the counterbore screw 8, which separates it from the fixed block 7, allowing the female mold core one 5 and the female mold core two 6 to be easily removed. The female mold core one 5 and the female mold core two 6 are core components of the mold and are used to form different products. Through the polishing treatment of aluminum materials, not only can the surface finish of the mold be enhanced, reducing friction during production, but also the service life of the mold can be extended. In addition, when different types of products need to be mass-produced, the operator can freely combine the mold cores according to specific needs, allowing the working state of the device to be adjusted flexibly to adapt to the production needs of different products.

[0035] With reference to Figure 5 The cooling assembly includes a water tank 11 and a micro fan 12. The water tank 11 is fixedly connected to the side wall of the lower mold 2, and the micro fan 12 is arranged on one side of the water tank 11. The water tank 11 is filled with cooling water, and the micro fan 12 is used to cool the cooling water, thereby helping to reduce the temperature of the cooling water in the water tank 11, so that the cooling assembly can maintain stable cooling effect. The water tank 11 is fixedly connected with a water pump 13 at the top. The water pump 13 considers the flow and pressure requirements to ensure that the cooling water can be continuously pumped out of the water tank 11 and delivered to the key parts of the mold through the drainage pipe 16. The input end of the water pump 13 is fixedly connected to the inside of the water tank 11, and the output end of the water pump 13 is fixedly connected with the drainage pipe 16.

[0036] Specifically, during the continuous production of pulp molded tableware, when the mold temperature is too high due to frequent use, affecting the pulp forming effect and product quality, and reducing production efficiency, in this circulating cooling assembly, the water pump 13 as a key component, through its input end, the cooling water in the water tank 11 is pumped out and delivered to the inside of the drainage pipe 16. The role of the water pump 13 is to provide the necessary water flow power to ensure that the cooling water enters the subsequent components with appropriate flow. During the flow of cooling water in the drainage pipe 16, the heat generated during processing is quickly removed, playing a preliminary cooling role. The drainage pipe 16 has a good water flow channel to ensure that the flow rate of the cooling water is moderate to maximize the heat removal efficiency.

[0037] With reference to Figure 5The one end of the drainage pipe 16 is fixedly connected with a flow guide pipe 17, the flow guide pipe 17 is used for further guiding the cooling water, guiding the cooling water into the water tank 11 to carry out effective water cooling heat dissipation, the one end of the flow guide pipe 17 is fixedly connected with the connecting barrel 14, the connecting barrel 14 is fixedly connected in the water tank 11, the connecting barrel 14 is fixedly connected with a filter screen 15 in the inside, the filter screen 15 is fixed in the connecting barrel 14 through a clamping groove, the pore size of the filter screen 15 can effectively remove impurities such as silt, metal particles and the like in the cooling water, ensuring that the water entering the water tank 11 is clean, and the filter screen 15 is used for filtering the cooling water.

[0038] Specifically, when the cooling water flows along the drainage pipe 16, the cooling water is guided into the inside of the flow guide pipe 17, the flow guide pipe 17 further transports the cooling water to the connecting barrel 14, the flow guide pipe 17 plays a role in smooth transition in the water flow transmission process, ensuring that the water flow is not hindered into the connecting barrel 14, in the connecting barrel 14, the cooling water is filtered through the filter screen 15, the filter screen 15 has a precise pore size, which can effectively remove impurities, particles and other potential pollutants in the water, thereby ensuring the cleanliness of the cooling water, the role of the filter screen 15 is to prevent impurities from entering the circulating assembly, ensuring the long-term stable operation of the assembly, the filtered cooling water continues to flow into the inside of the water tank 11, completing the filtering and processing steps, in order to further ensure the working performance of the cooling water, the water tank 11 is provided with a micro fan 12, the micro fan 12 helps the cooling water in the water tank 11 to cool by forced air flow, further reduces the water temperature to maintain the low temperature state of the cooling water, prevents the cooling water from being too high to reduce the cooling efficiency.

[0039] Working principle: when the device is used, the aluminum plate is processed into a die with a specific shape and polished, when replacement operation is needed, the operator rotates the fixed block 7, the fixed block 7 is rotated out of the inside of the counterbore screw 8, thereby realizing the role of quickly disassembling the concave die one 5 and the concave die two 6, when batch production of different products is needed, the operator freely combines the dies, and the working state of the equipment can be adjusted according to the actual use, in the processing process, the cooling water in the water tank 11 is pumped out through the input end of the water pump 13 and is transported into the inside of the drainage pipe 16, the cooling water flows in the drainage pipe 16, thereby quickly taking away the heat generated during processing, the cooling water flows into the inside of the flow guide pipe 17 through the guidance of the drainage pipe 16, thereby further guiding the cooling water into the connecting barrel 14 through the flow guide pipe 17, the cooling water is filtered through the filter screen 15 in the connecting barrel 14, after the filtering is completed, the cooling water flows into the inside of the water tank 11, the cooling water is cooled by the micro fan 12 arranged on the outer wall of the water tank 11, ensuring the working performance of the cooling water, thereby realizing the role of circulating cooling.

[0040] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, the made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.

Claims

1. A pulp-molded tableware mold with replaceable core, comprising a support frame (1), characterized in that: The support frame (1) top fixedly connected with lower mold (2), the lower mold (2) inside slidingly connected with upper mold (3), the lower mold (2) top is provided with replacement assembly, the replacement assembly is used for conveniently according to actual production situation to change the replacement of mould; The replacement assembly includes a workbench (4), the workbench (4) is fixedly connected to the top of the lower mold (2), the upper surface of the workbench (4) is slidably connected with a female die (5), the upper surface of the workbench (4) is slidably connected with a female die (6), the side wall of the female die (5) and the female die (6) is fixedly connected with a fixed block (7), the fixed block (7) is internally threaded with a counterbore screw (8), one end of the counterbore screw (8) is threaded in the lower mold (2), the bottom of the upper mold (3) is slidably connected with a male die (9), the bottom of the upper mold (3) is slidably connected with a male die (10), the male die (9) and the male die (10) are also fixed in the inner wall of the upper mold (3) using the counterbore screw (8), the side wall of the lower mold (2) is provided with a cooling assembly, and the cooling assembly is used for cooling the equipment during processing.

2. A pulp-molded tableware mold with replaceable core according to claim 1, characterized in that: The cooling assembly includes a water tank (11) and a micro fan (12), the water tank (11) is fixedly connected to the side wall of the lower mold (2), and the micro fan (12) is arranged on one side of the water tank (11).

3. A pulp-molded tableware mold with replaceable core according to claim 2, characterized in that: The water tank (11) is internally filled with cooling water, and the micro fan (12) is used for cooling the cooling water.

4. A pulp-molded tableware mold with replaceable core according to claim 3, characterized in that: The water tank (11) top fixedly connected with water pump (13), the water pump (13) input fixedly connected in the water tank (11), the water pump (13) output fixedly connected with drainage tube (16).

5. A pulp-molded tableware mold with replaceable core according to claim 4, characterized in that: One end of the drainage tube (16) is fixedly connected with a flow guide pipe (17), and the flow guide pipe (17) is used for further guiding the cooling water.

6. A pulp-molded tableware mold with replaceable core according to claim 5, characterized in that: One end of the flow guide pipe (17) is fixedly connected with a connecting barrel (14), and the connecting barrel (14) is fixedly connected in the water tank (11).

7. A pulp-molded tableware mold with replaceable core according to claim 6, characterized in that: The connecting barrel (14) is internally fixedly connected with a filter screen (15), and the filter screen (15) is used for filtering the cooling water.

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