Anti-blocking automatic dredging device

By designing a combination of suspended lifting pumps, sludge collection plates, sludge sensors, and sludge lifting pumps in an integrated pumping station, the problems of equipment blockage and corrosion caused by sludge accumulation were solved, achieving automated sludge removal and ensuring the normal operation of the equipment and environmental hygiene.

CN223689050UActive Publication Date: 2025-12-19SICHUAN WOTU MECHANICAL & ELECTRICAL EQUIPMENT CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520010451.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-03
Publication Date
2025-12-19
Estimated Expiration
2035-01-03

AI Technical Summary

Technical Problem

When treating water, existing integrated pumping stations are prone to sludge buildup due to the accumulation of large particles, which can clog the booster pump and outlet pipe. The sludge can also corrode equipment, produce foul odors, and affect equipment operation and the environment.

Method used

Design an anti-clogging automatic sludge removal device, which adopts a suspended lifting water pump, equipped with a sludge collection plate, a sludge sensor and a sludge lifting device. The sludge collection plate is fixedly installed with the lifting device. The sludge collection plate, sludge sensor and vibration motor are used together to achieve automatic sludge removal. The vibration motor promotes sludge sliding, and the solenoid valve controls the opening and closing of the sludge delivery pipe.

Benefits of technology

The system enables automated sludge cleaning, preventing equipment blockage and corrosion, and ensuring the normal operation of the pumping station and environmental hygiene.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223689050U_ABST
    Figure CN223689050U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of automatic desilting devices, in particular to an anti-blocking automatic desilting device which comprises a barrel with a water inlet pipe and a water outlet pipe, the output end of the water inlet pipe extends into the barrel to be connected with a smashing grid in the barrel, and the input end of the water outlet pipe is connected with a lifting water pump in the barrel. A lifting water pump in the barrel is spaced from the bottom face of the barrel in a suspended mode, a sewage collecting plate is further arranged in the barrel, a discharging hole is formed in the sewage collecting plate and connected with the input end of a sludge lifting pump located at the bottom of the barrel, and the output end of the sludge lifting pump extends out of the barrel through a sludge conveying pipe. A sludge sensor used for monitoring the thickness of sludge at the bottom of the barrel is further arranged in the barrel, the input end of the sludge sensor is connected with the input end of the controller, and the sludge sensor is used for providing thickness information of the sludge in the barrel for the controller, so that the automatic dredging effect on the interior of the integrated pump station can be achieved, and normal operation of the integrated pump station is guaranteed; the service life is prolonged.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to automatic dredging device technical field especially is related to a kind of anti-clogging automatic dredging device. BACKGROUND

[0002] Integrated pump station as a kind of integrated pump house, grating well, regulating pool, control system and other key components in one of modern water conservancy facilities, plays an important role in water treatment, water supply and drainage, environmental protection and other fields.

[0003] Integrated pump station is widely used in sewage interception and drainage field.In urban drainage system, pump station can collect and treat sewage and rainwater in low-lying areas, avoiding long-term retention of sewage causing environmental pollution.Meanwhile, pump station can also discharge treated water to sewage treatment plant or natural water body, realizing water resource recycling.In addition, when rainy season comes, pump station can quickly respond, increase drainage capacity, effectively alleviate urban waterlogging problem, for example, in terms of application principle in alleviating urban waterlogging, mainly through connection with urban drainage pipeline, sewage in drainage pipeline enters the interior of integrated pump station, and is lifted by lifting pump inside integrated pump station and then transported outward, so that water is transported to areas far from low-lying areas, realizing waterlogging relief.

[0004] However, the existing integrated pump station has the following problems during water treatment: a large amount of garbage and impurities are mixed in the water.Although the integrated pump station is equipped with a crushing grid inside to crush large impurities and garbage, to prevent impurities and garbage from blocking the lifting pump, heavy impurities will accumulate at the bottom of the integrated pump station and form sludge, which can easily cause blockage and corrosion of the lifting pump or water outlet pipe, and the sludge also produces foul odor, affecting the surrounding air.Based on the above situation, an anti-clogging automatic dredging device is needed to solve the above problems. UTILITARIAN CONTENT

[0005] The utility model provides a kind of anti-clogging automatic dredging device, it can realize the automatic dredging effect inside integrated pump station, ensure the normal operation of integrated pump station, improve service life.

[0006] The technical problem solved by the utility model is realized by using the following technical solutions:

[0007] The utility model provides a kind of anti-clogging automatic dredging device, including the cylinder with inlet pipe and outlet pipe, inlet pipe output end extends to the inside of cylinder and is connected with the comminuted grid inside cylinder, the input end of outlet pipe is connected with the lifting water pump inside cylinder, the lifting water pump inside cylinder has the suspension space distance from the bottom surface of cylinder, the inside of cylinder is additionally provided with pollution collection plate, the pollution collection plate has discharge hole and is connected with the sludge lifting pump input end at the bottom of cylinder, the output end of sludge lifting pump extends to the outside of cylinder by sludge conveying pipe.

[0008] Preferably, the inside of the cylinder is further provided with a sludge sensor for monitoring the sludge thickness at the bottom of the cylinder, the input end of the sludge sensor is connected with the input end of the controller, for providing the sludge thickness information inside the cylinder to the controller, the output end of the controller is used to send a control signal, and the control signal is used to control the sludge lifting pump to work.

[0009] Preferably, the control signal sent by the output end of the controller is also used to control the operation of the electromagnetic valve, and the electromagnetic valve is installed at the input end or output end position of the sludge lifting pump.

[0010] Preferably, the pollution collection plate is inverted conical, and the discharge hole is located at the center position of the pollution collection plate.

[0011] Preferably, the lower side wall of the pollution collection plate is further fixedly connected with a vibration motor.

[0012] Preferably, the sludge sensor is an ultrasonic sludge interface instrument.

[0013] The utility model has the beneficial effects that by setting the pollution collection plate and the sludge lifting pump, the sludge inside the cylinder can be cleaned, which is more convenient than traditional manual cleaning.

[0014] By setting the sludge sensor, the controller and the sludge lifting pump, the controller can automatically control the sludge lifting pump to clean the sludge when the sludge inside the cylinder accumulates too much.

[0015] By setting the vibration motor, the sludge on the pollution collection plate can flow faster to the position of the discharge hole, avoiding the sludge from being discharged due to the large adhesion to the pollution collection plate. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical means, creative features, purposes and effects achieved by the present application, the following will briefly introduce the drawings used in the description of the embodiments or prior art. Obviously, the drawings described below are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0017] Figure 1 The structure diagram of the prior art of the present application is shown in the figure.

[0018] Figure 2 The sectional view of the prior art of the present application is shown in the figure.

[0019] Figure 3 The structure diagram of the present application is shown in the figure.

[0020] Figure 4 The sectional view of the present application is shown in the figure.

[0021] Figure 5 The structure diagram of the present application is shown in the figure.

[0022] Figure 6 The first circuit principle diagram of the controller automatically controlling the sludge pump to work is shown in the figure.

[0023] Figure 7 The second circuit principle diagram of the controller automatically controlling the sludge pump to work is shown in the figure.

[0024] In the figure, 1, cylinder; 2, water inlet pipe; 3, water outlet pipe; 4, crushing grid; 5, lifting water pump; 6, controller; 7, liquid level float; 8, sludge collecting plate; 9, mounting bracket; 10, boom; 11, sludge sensor; 12, sludge lifting pump; 13, sludge conveying pipe; 14, electromagnetic valve; 15, vibration motor; 16, water baffle. DETAILED DESCRIPTION

[0025] In order to make the technical means, creative features, purposes and effects achieved by the present application easy to understand, the following will further describe the present application in combination with specific figures.

[0026] In order to make the technical means, creative features, purposes and effects achieved by the present application easy to understand, the following will further describe the present application in combination with specific figures. Figures 1-2The existing integrated pump station comprises a cylinder 1 provided with an inlet pipe 2 and an outlet pipe 3, the input end of the inlet pipe 2 is connected with an external urban drainage pipe (for example, to alleviate waterlogging), the output end of the inlet pipe 2 extends to the inside of the cylinder 1, the water discharged from the output end of the inlet pipe 2 firstly passes through the crushing grid 4 in the inside of the cylinder 1 to crush the larger impurities in the water, and then the impurities fall to the bottom of the cylinder 1 together with the water, in order to avoid that the water directly impacts the lifting water pump 5, the output end of the crushing grid 4 is further provided with a water baffle 16 for blocking the water flow from directly impacting the lifting water pump 5, the lifting water pump 5 is further arranged in the inside of the cylinder 1 to suck the water at the bottom of the cylinder 1, and the sucked water is discharged to the outside of the cylinder 1 through the outlet pipe 3, so as to alleviate the waterlogging in the low-lying areas in the city, and the existing integrated pump station has the problems of frequent blockage (blockage of the lifting water pump 5 or the outlet pipe 3) and foul smell around the integrated pump station in use, and the main problem causing the above-mentioned reasons is that when the integrated pump station processes the water, a large amount of heavy particle impurities are accumulated at the bottom and cannot be adsorbed by the lifting water pump 5 and discharged together with the water flow, so that the sludge is accumulated at the bottom, and the accumulation of the sludge is easy to cause corrosion of the lifting water pump 5 and the outlet pipe 3, and the sludge accumulation has many influences on the integrated pump station, such as the sludge accumulation causes the liquid level float 7 in the integrated pump station to move upwards, false alarm occurs, the lifting water pump 5 is in a long-term working state, and the sludge adheres to the liquid level float 7 to affect the accuracy.

[0027] In order to solve the above-mentioned problems, referring to Figures 3-6 The utility model provides a kind of anti-clogging automatic dredging device for integrated pump station, its integrated pump station and existing integrated pump station different point is, the existing lifting water pump 5 is suspended installation using installation support 9, lifting water pump 5 of suspended installation is apart from the bottom of cylinder 1 with certain spacing, so that enough space is left out for installing sludge lifting pump 12 and collecting plate 8 in the position of cylinder 1 close to lower part, specifically, collecting plate 8 is provided with discharge hole (one through hole, not marked in the figure) and the input end of sludge lifting pump 12 is connected, sludge accumulated in the inside of cylinder 1 is on collecting plate 8, when sludge lifting pump 12 works, sludge on collecting plate 8 enters the inside of sludge lifting pump 12 from discharge hole due to the double action of negative pressure and gravity, is simultaneously transported to the outside of cylinder 1 by sludge conveying pipe 13 of sludge lifting pump 12 output end, so as to realize the automatic dredging work in the inside of integrated pump station, compared with traditional manual cleaning is more convenient.

[0028] Further, referring to Figure 4 And Figure 5The inside of the barrel 1 is also provided with a sludge sensor 11 for monitoring the sludge thickness inside the barrel 1. The sludge sensor 11 can be installed inside the barrel 1 by using the boom 10. The barrel 1 is also provided with a controller 6. The output end of the sludge sensor 11 is connected to the input end of the controller 6 for providing the thickness signal of the sludge to the controller 6. Thus, when the sludge thickness on the sludge collecting plate 8 inside the barrel 1 reaches a certain degree, the controller 6 automatically controls the sludge lifting pump 12 to work, thereby realizing the cleaning of the sludge.

[0029] Further, referring to Figure 6 Since the sludge conveying pipe 13 will have sludge adhered to the inner wall after conveying the sludge, in order to avoid the odor generated by the sludge inside the sludge conveying pipe 13 from flowing back into the barrel 1, an electromagnetic valve 14 is also provided at the input end or the output end of the sludge lifting pump 12. The electromagnetic valve 14 can make the sludge conveying pipe 13 of the sludge lifting pump 12 in a closed state when the sludge lifting pump 12 is not working. Specifically, the installation position of the electromagnetic valve 14 can be the input end or the output end of the sludge lifting pump 12. Specifically, when the controller 6 monitors that the sludge thickness at the bottom of the barrel 1 is thick and reaches a set threshold, the controller 6 controls the sludge lifting pump 12 to work while controlling the electromagnetic valve 14 to open, thereby realizing the conveying of the sludge. When the conveying of the sludge is completed, the controller 6 controls the sludge lifting pump 12 to stop working while controlling the electromagnetic valve 14 to close.

[0030] Further, in order to ensure that the sludge can quickly fall to the discharging hole position of the sludge collecting plate 8, the sludge collecting plate 8 is set to be a conical shape. The discharging hole position is located at the center position of the sludge collecting plate 8, thereby realizing the quick sliding of the sludge to the discharging hole position and realizing the quick conveying.

[0031] Further referring to Figure 5 and Figure 7 In order to further promote the sludge on the sludge collecting plate 8 to slide to the discharging hole position and avoid the large adhesion of the sludge to the sludge collecting plate 8, a vibration motor 15 is also provided on the lower side wall of the sludge collecting plate 8. The vibration motor 15 can drive the sludge on the sludge collecting plate 8 to quickly slide. The operation of the vibration motor 15 is also controlled by the controller 6 for working during the conveying and cleaning of the sludge.

[0032] Further, the sludge sensor 11 can adopt an existing ultrasonic sludge interface instrument to realize the real-time monitoring of the sludge thickness. The ultrasonic sludge interface instrument utilizes the ultrasonic echo detection principle to calculate the thickness or interface position of the sludge by emitting ultrasonic waves and receiving the signals reflected from the surface of the sludge.

[0033] The basic principle and main features of the present application and the advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. An anti-clogging automatic sludge removal device, comprising a cylinder (1) having an inlet pipe (2) and an outlet pipe (3), wherein the outlet end of the inlet pipe (2) extends into the interior of the cylinder (1) and connects to a pulverizing grid inside the cylinder (1), and the inlet end of the outlet pipe (3) is connected to a lifting water pump (5) inside the cylinder (1), characterized in that, The lifting water pump (5) inside the barrel (1) has a suspension space from the bottom surface of the barrel (1), and the inside of the barrel (1) is also provided with a sludge collecting plate (8), the sludge collecting plate (8) has a discharging hole connected with the input end of the sludge lifting pump (12) at the bottom of the barrel (1), and the output end of the sludge lifting pump (12) extends to the outside of the barrel (1) through a sludge conveying pipe (13).

2. A device according to claim 1, wherein, The inside of the barrel (1) is also provided with a sludge sensor (11) for monitoring the sludge thickness at the bottom of the barrel (1), the input end of the sludge sensor (11) is connected with the input end of the controller (6) for providing the controller (6) with the sludge thickness information inside the barrel (1), and the output end of the controller (6) is used for sending a control signal for controlling the sludge lifting pump (12) to work.

3. A device according to claim 2, wherein, The control signal sent by the output end of the controller (6) is also used for controlling the operation of the electromagnetic valve (14) installed at the input end or the output end of the sludge lifting pump (12).

4. A device according to claim 1, wherein The sludge collecting plate (8) is an inverted conical shape, and the discharging hole is located at the center of the sludge collecting plate (8).

5. A device according to claim 1, wherein The lower side wall of the sludge collecting plate (8) is also fixedly connected with a vibrating motor (15).

6. A device according to claim 2, wherein, The sludge sensor (11) is an ultrasonic sludge interface instrument.