Double-runner controllable turbocharger

The dual-flow controllable turbocharger, with its dual-flow design and sliding connection structure, solves the turbo lag problem at low speeds, thereby improving the engine's power response and stability at low speeds.

CN223689813UActive Publication Date: 2025-12-19CHANGZHOU PINGJIANG ELECTRICAL EQUIP CO LTD
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Patent Information

Application Number
CN202520322470.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-27
Publication Date
2025-12-19
Estimated Expiration
2035-02-27

AI Technical Summary

Technical Problem

Existing single-flow turbochargers suffer from turbo lag at low engine speeds due to relatively small exhaust volume, resulting in insufficient exhaust gas flow and pressure. This affects power response and reduces the driving experience.

Method used

The system adopts a dual-channel design, where exhaust gas enters the booster chamber through the first and second channel pipes respectively, impacting the impeller. Combined with the sliding connection shaft and stabilizing block structure, this ensures that the impeller can rotate effectively at low speeds, driving the compressor and enhancing stability.

Benefits of technology

It reduces turbo lag, improves engine power response at low speeds, and enhances engine stability and comfort.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223689813U_ABST
Patent Text Reader

Abstract

The double-runner controllable turbocharger comprises an installation shell, a double-runner air inlet mechanism and a filtering mechanism, the double-runner air inlet mechanism comprises a first connecting shell, a connecting rod is fixedly connected to the interior of the first connecting shell, a stabilizing block is fixedly connected to one end of the connecting rod, a connecting shaft is arranged in the stabilizing block, and the connecting shaft is fixedly connected to the other end of the connecting rod. One end of the connecting shaft is rotationally connected with an impeller. Due to the arrangement of the double-flow-channel air inlet mechanism, when high-temperature waste gas exhausted by an engine enters the double-flow-channel air inlet mechanism, the waste gas enters the supercharging chamber from the channels corresponding to the first flow channel pipe and the second flow channel pipe to impact the blades on the surface of the impeller, the double-flow-channel design is adopted, when the engine is at a low rotating speed, the gas displacement is relatively small, and the engine is more stable. However, the double-flow-channel structure can enable the waste gas to be more concentrated and impact the impeller more effectively, the problem that the turbine is difficult to quickly reach the ideal rotating speed due to insufficient waste gas flow and pressure is avoided, and the turbine delay phenomenon is greatly reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to turbocharger technical field, concretely is a kind of double-flow channel controllable turbocharger. BACKGROUND

[0002] Turbocharger is a kind of device for increasing intake pressure, mainly applied in engine and other equipment, turbocharging system is mainly composed of turbine and compressor two parts, they are connected by a shaft.Turbine is located in the exhaust system of engine, when the high-temperature exhaust gas of engine is passed through the turbine blade of turbine, the energy of exhaust gas drives turbine to rotate.Because turbine and compressor are coaxial, so compressor also rotates.

[0003] In modern engine field, turbocharger has become one of the key components to improve power performance, at present, common turbocharger mostly adopts single-flow channel design, however, single-flow channel turbocharger also exposes obvious limitation in actual use process, especially in engine low-speed operating condition, because exhaust volume is relatively less, the flow and pressure of exhaust gas are difficult to quickly drive turbine to reach ideal rotating speed, resulting in lagging boost effect, which is the "turbine lag" phenomenon that plagues many drivers, this phenomenon not only causes power response to be slow when vehicle starts, climbs at low speed or needs to overtake quickly, influences driving experience, and practicality is poor;Therefore, in order to solve the above problems, a double-flow channel controllable turbocharger is proposed. SUMMARY

[0004] The utility model mainly solves the technical problem of prior art, provides a kind of double-flow channel controllable turbocharger.

[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of double-flow channel controllable turbocharger, including installation shell, double-flow channel intake mechanism, filter mechanism and protection mechanism, the double-flow channel intake mechanism includes first connecting shell, the inside fixed connection of first connecting shell is connected with connecting rod, one end of connecting rod is fixedly connected with stabilizing block, the inside of stabilizing block is provided with connecting shaft, one end of connecting shaft is rotatably connected with impeller, the surface of impeller is fixedly connected with blade, the inside of installation shell is provided with pressure chamber, the surface of one side of installation shell is fixedly connected with first flow channel pipe, the surface of the other side of installation shell is fixedly connected with second flow channel pipe, the part that connecting shaft is arranged in stabilizing block can be connected with compressor part, connecting rod is provided with four, can be more stable to the stabilizing block fixed.

[0006] Preferably, the connecting shaft is slidably connected with the stabilizing block, the impeller and the blades are arranged inside the pressure chamber, the blades are arranged in several, the gas flowing into the first flow channel pipe and the second flow channel pipe can rotate the blades and the impeller.

[0007] Preferably, the first connecting shell is fixedly connected to one side of the mounting shell, one end of the first flow channel pipe and the second flow channel pipe is fixedly connected with a first flange plate, the first flow channel pipe and the second flow channel pipe are communicated with the plenum, and the first connecting shell is in a cylindrical shape.

[0008] Preferably, the filtering mechanism comprises a second connecting shell, a clamping groove is formed in the second connecting shell, a positioning groove is formed in the second connecting shell, a clamping block is arranged in the positioning groove, a mounting frame is fixedly connected to one side of the clamping block, a filter screen is fixedly connected to the mounting frame, a jackscrew is arranged in the second connecting shell, the mounting frame is arranged in the clamping groove, and the positioning groove is provided with two days corresponding to the two clamping blocks.

[0009] Preferably, the mounting frame is slidably connected with the clamping groove, the clamping block is slidably connected with the positioning groove, and the jackscrew is threadedly connected with the second connecting shell; after the clamping block is slid into the positioning groove, one end of the jackscrew abuts against one end of the clamping block, so that the mounting frame and the filter screen can be fixedly arranged in the second connecting shell.

[0010] Preferably, a second flange plate is fixedly connected to the outside of the second connecting shell, and a third flange plate is fixedly connected to the outside of the first connecting shell; through the arrangement of the second flange plate and the third flange plate, the supercharger can be fixedly arranged with other devices through the flange.

[0011] Preferably, rubber rings are fixedly connected to the outside of the first connecting shell and the second connecting shell, anti-skid grooves are formed in the surface of the rubber rings, and the rubber rings are provided with a plurality of anti-skid grooves.

[0012] Compared with the prior art, the utility model has the advantages that:

[0013] 1. Through the arrangement of the double-flow channel air inlet mechanism, when the high-temperature exhaust gas discharged by the engine enters the double-flow channel air inlet mechanism, the exhaust gas enters the plenum from the corresponding channels of the first flow channel pipe and the second flow channel pipe and impacts the blades on the surface of the impeller; through the double-flow channel design, when the engine is at low speed, the exhaust gas volume is relatively small, but the double-flow channel structure can make the exhaust gas more concentrated and effectively impact the impeller, thereby avoiding the problem that the turbine is difficult to quickly reach the ideal speed due to insufficient exhaust gas flow and pressure and greatly reducing the "turbine lag" phenomenon. BRIEF DESCRIPTION OF DRAWINGS

[0014] The drawings are used to provide a further understanding of the utility model and constitute a part of the specification, are used together with the embodiments of the utility model to explain the utility model, and do not constitute a limitation on the utility model. In the drawings:

[0015] Figure 1It is the structure schematic view of the whole in the front view of the utility model.

[0016] Figure 2 It is the structure schematic view of the first kind of the front view section of the utility model.

[0017] Figure 3 It is the structure schematic view of the second kind of the front view section of the utility model.

[0018] Figure 4 It is the structure schematic view of the whole in the top view of the utility model.

[0019] In the drawing: 1, installation shell; 2, first connecting shell; 3, connecting rod; 4, stabilizing block; 5, connecting shaft; 6, impeller; 7, blade; 8, plenum; 9, first flow channel pipe; 10, second flow channel; 11, first flange plate; 12, second connecting shell; 13, clamping groove; 14, positioning groove; 15, clamping block; 16, mounting frame; 17, filter screen; 18, jackscrew; 19, second flange plate; 20, third flange plate; 21, rubber ring; 22, anti-skid groove. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0021] Please refer to Figures 1-4The utility model provides a kind of double-channel controllable turbocharger, including installation shell 1, double-channel intake mechanism, filtering mechanism and protection mechanism, double-channel intake mechanism includes first connecting shell 2, the inside fixed connection of first connecting shell 2 is connected with connecting rod 3, one end of connecting rod 3 is fixedly connected with stabilizing block 4, the inside of stabilizing block 4 is provided with connecting shaft 5, one end of connecting shaft 5 is rotatably connected with impeller 6, the surface of impeller 6 is fixedly connected with blade 7, the inside of installation shell 1 is provided with plenum 8, one side surface of installation shell 1 is fixedly connected with first flow channel pipe 9, the other side surface of installation shell 1 is fixedly connected with second flow channel pipe 10, connecting shaft 5 is slidably connected with stabilizing block 4, impeller 6 and blade 7 are arranged in the inside of plenum 8, first connecting shell 2 is fixedly connected on the side of installation shell 1, one end of first flow channel pipe 9 and second flow channel pipe 10 is fixedly connected with first flange plate 11, when high-temperature exhaust gas of engine enters double-channel intake mechanism, exhaust gas enters plenum 8 from the corresponding passage of first flow channel pipe 9 and second flow channel pipe 10 respectively, and impacts the blade 7 on the surface of impeller 6, since impeller 6 is slidably connected with stabilizing block 4 by connecting shaft 5, and stabilizing block 4 is fixed in first connecting shell 2 by connecting rod 3, the part of connecting shaft 5 arranged in stabilizing block 4 can be connected with compressor part, connecting rod 3 is provided with four, the stability of stabilizing block 4 is enhanced, so as to ensure that impeller 6 can stably rotate around connecting shaft 5 under the impact of exhaust gas, the energy of exhaust gas drives impeller 6 to rotate at high speed, and then drives the compressor part coaxial with it to operate, and the air entering plenum 8 is compressed, using double-channel design, compared with traditional single-channel turbocharger, it has obvious advantages under low speed operating condition of engine, when engine is at low speed, exhaust volume is relatively small, but double-channel structure can make exhaust gas more concentrated and effectively impact impeller 6, avoid the problem that turbine is difficult to quickly reach ideal speed due to insufficient exhaust flow and pressure, and greatly reduce the phenomenon of "turbine lag".

[0022] In one aspect of the embodiment, the pressurized air first enters the filtering mechanism. The air passes through the second connecting shell 12 and the impurities are filtered out when passing through the filter screen 17 inside the mounting frame 16, thereby ensuring that the air entering the supercharger is relatively clean, reducing the wear and damage of impurities to the internal components of the supercharger, and facilitating the long-term stable operation of the supercharger. When it is necessary to clean or replace the filter screen 17, the operator only needs to loosen the jackscrew 18 so that the end of the jackscrew 18 no longer exerts pressure on the clamping block 15, then slides the clamping block 15 out of the positioning slot 14, and removes the mounting frame 16 and the filter screen 17 from the clamping slot 13 to perform the corresponding maintenance operation. After the maintenance is completed, the filtering mechanism is reinstalled according to the reverse steps, and the use can continue.

[0023] In one aspect of the embodiment, the second flange 19 and the third flange 20 are arranged to facilitate flange connection of the supercharger with other devices, the outer part of the first connecting shell 2 and the second connecting shell 12 is fixedly connected with a rubber ring 21, and the surface of the rubber ring 21 is provided with anti-skid grooves 22, the rubber ring 21 plays a role of buffering and shock absorption, reduces the vibration generated during the operation of the supercharger and transmitted to other components, and also helps to reduce the noise generated due to vibration, and improves the overall operation stability and comfort of the engine.

[0024] The working principle of the utility model is: when the double-flow controllable turbocharger is used, the high-temperature exhaust gas discharged by the engine enters the double-flow intake mechanism, the exhaust gas enters the plenum chamber 8 from the corresponding passages of the first flow channel pipe 9 and the second flow channel pipe 10, impacts the blades 7 on the surface of the impeller 6, the energy of the exhaust gas drives the impeller 6 to rotate at high speed, and in turn drives the compressor part coaxial with the impeller 6 to operate, compresses the air entering the plenum chamber 8, and the air after being pressurized first enters the filtering mechanism, the air passes through the second connecting shell 12, and when passing through the filter screen 17 inside the mounting frame 16, impurities are filtered out, so that the air entering the turbocharger is relatively clean, and the abrasion and damage of impurities to the internal components of the turbocharger are reduced.

[0025] Finally, it should be noted that: the above only for the preferred embodiments of the utility model, and does not limit the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part of technical features. Any modification, equivalent replacement, improvement etc. within the spirit and principle of the utility model, should be included in the protection scope of the utility model.

Claims

1. A twin-scroll controllable turbocharger comprising a housing (1), a twin-scroll intake mechanism and a filtering mechanism, characterized in that: The double-flow inlet mechanism includes a first connecting shell (2), the inside of the first connecting shell (2) is fixedly connected with a connecting rod (3), one end of the connecting rod (3) is fixedly connected with a stabilizing block (4), the inside of the stabilizing block (4) is provided with a connecting shaft (5), one end of the connecting shaft (5) is rotatably connected with an impeller (6), the surface of the impeller (6) is fixedly connected with a blade (7), the inside of the mounting shell (1) is provided with a plenum chamber (8), one side surface of the mounting shell (1) is fixedly connected with a first flow pipe (9), the other side surface of the mounting shell (1) is fixedly connected with a second flow pipe (10).

2. A twin-scroll controllable turbocharger according to claim 1, characterized in that: The connecting shaft (5) is slidably connected with the stabilizing block (4), and the impeller (6) and the blade (7) are arranged in the inside of the plenum chamber (8).

3. A twin-scroll controllable turbocharger according to claim 1, characterized in that: The first connecting shell (2) is fixedly connected on one side of the mounting shell (1), and one end of the first flow pipe (9) and the second flow pipe (10) is fixedly connected with a first flange plate (11).

4. A twin-scroll controllable turbocharger according to claim 1, characterized in that: The filtering mechanism includes a second connecting shell (12), the inside of the second connecting shell (12) is provided with a clamping groove (13), the inside of the second connecting shell (12) is provided with a positioning groove (14), the inside of the positioning groove (14) is provided with a clamping block (15), one side of the clamping block (15) is fixedly connected with a mounting frame (16), the inside of the mounting frame (16) is fixedly connected with a filter screen (17), and the inside of the second connecting shell (12) is provided with a jackscrew (18).

5. A twin-scroll controllable turbocharger according to claim 4, characterized in that: The second connecting shell (12) is fixedly connected on the other side of the mounting shell (1), the mounting frame (16) is slidably connected with the clamping groove (13), the clamping block (15) is slidably connected with the positioning groove (14), and the jackscrew (18) is threadedly connected with the second connecting shell (12).

6. A twin-scroll controllable turbocharger according to claim 4, characterized in that: The outside of the second connecting shell (12) is fixedly connected with a second flange plate (19), and the outside of the first connecting shell (2) is fixedly connected with a third flange plate (20).

7. A twin-scroll controllable turbocharger according to claim 1, characterized in that: The outside of the first connecting shell (2) and the second connecting shell (12) is fixedly connected with a rubber ring (21), and the surface of the rubber ring (21) is provided with an anti-skid groove (22).