Coil support and terminal
By designing the coil support and terminals, and adopting avoidance notches and limiting structures, the problems of guide rod damage and electrode ring misalignment during the assembly of the electromagnetic water valve were solved, improving assembly efficiency and product quality, and ensuring the stability and quiet performance of the electromagnetic water valve.
Patent Information
- Application Number
- CN202520019349.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-01-06
AI Technical Summary
The coil assembly of existing electromagnetic water valves is prone to damage to the internal guide rod during assembly, and the electrode rings of the upper and lower base plates are prone to misalignment during riveting, resulting in noise.
Design a coil bracket and terminal, adopting an avoidance notch structure, changing the shape of the terminal to facilitate screwing, and fixing the terminal through a limiting surface and a protruding buckle to ensure insertion depth and stability, and combining it with irregular holes to improve the bonding force.
This reduces sheet metal deformation after screwing, improves assembly efficiency and product quality, avoids the problem of misalignment of electrode rings, and ensures the stability and quiet performance of the solenoid water valve.
Smart Images

Figure CN223690466U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to solenoid valve technical field especially relates to a coil support and terminal. BACKGROUND
[0002] The electromagnetic water valve includes an electromagnetic coil assembly and a water valve body, referring to Figure 1 、 Figure 2 Because the structure design of solenoid valve terminal and coil skeleton is not reasonable (that is, the screw top will be blocked by coil skeleton), therefore, when assembling, first install the lower bottom plate of coil assembly, then carry out screwing (such as Figure 1 indicated), after screwing, assemble the plastic package coil assembly, finally install the upper bottom plate and carry out riveting, in the process of riveting, because of the pressure of cylinder, the internal guide rod is easy to be damaged, and riveting is easy to cause the electrode sleeve ring in the upper and lower bottom plates to be different in center, causes the electromagnetic force to be different in center, and after the water valve is electrified, noise is easy to be produced. UTILITY MODEL CONTENTS
[0003] The utility model discloses a coil support and terminal to solve the problems pointed out in the background art.
[0004] In order to realize the above-mentioned purpose, the utility model adopts the following technical scheme:
[0005] A coil support and terminal, the coil support has a terminal mounting portion, the terminal is mounted on the terminal mounting portion, the terminal includes a main body portion, a vertical portion and an insertion portion, the vertical portion and the insertion portion are located at the same end of the main body portion, the insertion portion is located inside the vertical portion, the terminal mounting portion has a clearance gap outside the vertical portion, and the projection of the clearance gap is located outside the projection of the screw in the screwing direction.
[0006] The terminal mounting portion has an insertion slot with an open outer end, and the insertion portion is arranged in the insertion slot.
[0007] The insertion slot has first and second inner wall surfaces arranged opposite each other, the first inner wall surface has a third limiting surface close to the open end, the first inner wall surface and the third limiting surface are arranged at a right angle, an obtuse angle or an acute angle, the insertion portion has first and second surface portions arranged opposite each other, the insertion portion has a limiting protrusion at the root of the second surface portion, the first surface portion abuts against the first inner wall surface, the second surface portion abuts against the second inner wall surface, and the limiting protrusion abuts against the third limiting surface.
[0008] The second inner wall surface is arranged close to the outside of the terminal mounting portion.
[0009] The first surface portion has a protruding buckle, and / or the second surface portion has a protruding buckle.
[0010] The terminal mounting part has a first limiting surface and a second limiting surface, which are arranged at a right angle, an obtuse angle or an acute angle, and the vertical part partially abuts against the first limiting surface and / or partially abuts against the second limiting surface.
[0011] The main body part has a special-shaped hole which is at least partially plastic encapsulated together with the coil support.
[0012] The special-shaped hole comprises a semicircular hole and a rectangular hole which are arranged in communication, the semicircular hole is at least partially exposed outside the plastic encapsulation, and the rectangular hole is located inside the plastic encapsulation.
[0013] The coil support and the terminal have the beneficial effect that the device changes the shape of the terminal, only sets an insertion part inside the vertical part, reserves a certain space outside the vertical part, reserves an avoidance gap for the coil support, adopts the avoidance gap reserving mode to make it more convenient to screw, and can reduce the problem of metal deformation in the coil riveting process after screwing, improves the assembly efficiency and improves the product quality. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a structural schematic diagram of a traditional terminal and a coil support;
[0015] Figure 2 It is a top view structural schematic diagram of a traditional screwing position;
[0016] Figure 3 It is a structural schematic diagram of a terminal and a coil support of the utility model;
[0017] Figure 4 It is a sectional view structural schematic diagram of a terminal and a coil support of the utility model;
[0018] Figure 5 It is a structural schematic diagram of a terminal after plastic encapsulation of the utility model;
[0019] Figure 6 It is a top view structural schematic diagram of a screwing position of the utility model;
[0020] Figure 7 It is a structural schematic diagram of an electromagnetic coil assembly after assembly of the utility model.
[0021] In the drawing: coil support 1, terminal mounting part 2, avoidance gap 3, insertion slot 4, first limiting surface 5, second limiting surface 6, terminal 7, main body part 8, special-shaped hole 9, vertical part 10, insertion part 11, protruding buckle 12, first face part 13, second face part 14, first inner wall surface 15, second inner wall surface 16, third limiting surface 17, limiting protrusion 18. DETAILED DESCRIPTION
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0023] Reference Figures 3-6 A coil bracket and a terminal are disclosed. The coil bracket 1 has a terminal mounting part 2, and a terminal 7 is mounted on the terminal mounting part 2. The terminal 7 includes a main body part 8, a vertical part 10, and an insertion part 11. The vertical part 10 and the insertion part 11 are located at the same end of the main body part 8. The insertion part 11 is located inside the vertical part 10. The terminal mounting part 2 is located outside the vertical part 10 and has an avoidance notch 3. Along the screwing direction, the projection of the avoidance notch 3 is located outside the screw projection.
[0024] This device modifies the shape of terminal 7, providing an insertion part 11 only on the inner side of the vertical part 10, while leaving a certain space on the outer side of the vertical part 10 to provide a clearance notch 3 for the coil support 1. (See reference) Figure 6 The use of a pre-reserved clearance notch 3 makes screwing more convenient and reduces sheet metal deformation during the riveting process of the base plate after screwing, thus improving assembly efficiency and product quality.
[0025] An assembly process for an electromagnetic water valve, including the aforementioned coil bracket and terminals, comprises the following steps:
[0026] s1. Place the coil on the coil bracket, insert the terminal into the slot of the coil bracket, and seal it to obtain the first component;
[0027] s2. Fix the lower base plate and the first component using tooling, install the electrode collar inside the first component, then install the upper base plate and rivet it to form the second component;
[0028] s3. Assemble the second component with the water valve component, and then screw in the screws to fix the second component with the water valve component.
[0029] When assembling an electromagnetic water valve using this device, the upper base plate, lower base plate, electrode collar, and encapsulated coil can be assembled first to form the electromagnetic coil assembly, such as... Figure 7 As shown in the diagram, the assembled electromagnetic coil assembly is then installed on the water valve body, followed by screwing. This allows the lower base plate to be fixed first before riveting the upper and lower base plates, avoiding the problem of misalignment of the electrode rings. Furthermore, since the electromagnetic coil assembly is assembled as a whole, damage to the guide rod is effectively avoided when connecting the electromagnetic coil assembly to the water valve body, thus improving product quality.
[0030] As an assembly method, the terminal mounting portion 2 has an insertion slot 4 with an open outer end, the insertion portion 11 is placed in the insertion slot 4, and the terminal 7 is inserted into the terminal mounting portion 2 by insertion, facilitating later plastic sealing.
[0031] As an embodiment, the insertion slot 4 has first and second inner wall surfaces 15 and 16 arranged opposite each other, the first inner wall surface 15 has a third limiting surface 17 close to the open end, the first inner wall surface 15 is arranged at a right angle, obtuse angle or acute angle with the third limiting surface 17, the insertion portion 11 has first and second face portions 13 and 14 arranged opposite each other, the insertion portion 11 has a limiting protrusion 18 at the root of the second face portion 14, the first face portion 13 abuts against the first inner wall surface 15, the second face portion 14 abuts against the second inner wall surface 16, and the limiting protrusion 18 abuts against the third limiting surface 17. The first and second inner wall surfaces 15 and 16 guide the installation of the insertion portion 11, facilitating the assembly of the terminal 7 on the coil support 1, and the third limiting surface 17 and the limiting protrusion 18 control the insertion depth of the terminal 7.
[0032] The second inner wall surface 16 is arranged close to the outer side of the terminal mounting portion 2, and the first inner wall surface 15 and the third limiting surface 17 are arranged inside to reserve sufficient space for the gap 3.
[0033] The first face portion 13 has a protruding buckle 12, and / or the second face portion 14 has a protruding buckle 12. The buckle 12 is arranged, and when the insertion portion 11 is inserted into the terminal mounting portion 2, the buckle 12 and the destructive deformation of the wall portion of the insertion slot 4 are used to stably fix one end of the terminal 7 inside the terminal mounting portion 2.
[0034] Reference Figure 3 The terminal mounting portion 2 has first and second limiting surfaces 5 and 6 on the side, the first and second limiting surfaces 5 and 6 are arranged at a right angle, obtuse angle or acute angle, the vertical portion 10 partially abuts against the first limiting surface 5 and / or partially abuts against the second limiting surface 6, the second limiting surface 6 limits the insertion depth of the terminal, and the first limiting surface 5 guides and limits the vertical portion 10.
[0035] The main body portion 8 has a special-shaped hole 9, and the special-shaped hole 9 is at least partially sealed together with the coil support. The special-shaped hole facilitates the embedding of the injection molding glue into the terminal, increases the bonding force between the terminal and the overall coil after plastic sealing, and improves the overall pulling force of the terminal in different directions.
[0036] As an embodiment, the special-shaped hole 9 includes a semicircular hole and a rectangular hole arranged in communication, the semicircular hole is at least partially exposed outside the plastic sealing member, and the rectangular hole is located inside the plastic sealing member.
[0037] The above merely describes a preferred embodiment of the present application, and the protection scope of the present application is not limited thereto, and any skilled person in the art, according to the technical scheme and the inventive concept of the present application, can obtain technical schemes, concepts and designs by equivalent replacement or change within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. A coil support and terminal, the coil support (1) having a terminal mounting portion (2), the terminal (7) being mounted to the terminal mounting portion (2), characterized in that, The terminal (7) comprises a main body part (8), a vertical part (10) and an insertion part (11), the vertical part (10) and the insertion part (11) are located at the same end of the main body part (8), the insertion part (11) is located inside the vertical part (10), the terminal mounting part (2) is located outside the vertical part (10) and has a avoiding gap (3), along the screwing direction, the projection of the avoiding gap (3) is located outside the projection of the screw.
2. A coil support and terminal according to claim 1, characterised in that The terminal mounting part (2) has a slot (4) with an open outer end, and the insertion part (11) is arranged in the slot (4).
3. A coil support and terminal according to claim 2, characterised in that The slot (4) has a first inner wall surface (15) and a second inner wall surface (16) arranged on opposite sides, the first inner wall surface (15) has a third limiting surface (17) near the open end, the first inner wall surface (15) and the third limiting surface (17) are arranged at a right angle, obtuse angle or acute angle, the insertion part (11) has a first face part (13) and a second face part (14) arranged on opposite sides, the insertion part (11) has a limiting protrusion (18) at the root of the second face part (14), the first face part (13) abuts against the first inner wall surface (15), the second face part (14) abuts against the second inner wall surface (16), and the limiting protrusion (18) abuts against the third limiting surface (17).
4. A coil support and terminal according to claim 3, characterised in that The second inner wall surface (16) is arranged near the outside of the terminal mounting part (2).
5. A coil support and terminal according to claim 3, wherein The first face part (13) has a protruding buckle (12), and / or the second face part (14) has a protruding buckle (12).
6. A coil support and terminal according to any one of claims 1 to 5, characterised in that, The terminal mounting part (2) has a first limiting surface (5) and a second limiting surface (6) on the side, the first limiting surface (5) and the second limiting surface (6) are arranged at a right angle, obtuse angle or acute angle, and the vertical part (10) partially abuts against the first limiting surface (5) and / or partially abuts against the second limiting surface (6).
7. A coil support and terminal according to any one of claims 1 to 5, characterised in that, The main body part (8) has a special-shaped hole (9), and the special-shaped hole (9) is at least partially plastic-bonded with the coil support.
8. A coil support and terminal according to claim 7, characterised in that The special-shaped hole (9) comprises a semicircular hole and a rectangular hole arranged in communication, the semicircular hole is at least partially exposed outside the plastic-bonded part, and the rectangular hole is located inside the plastic-bonded part.